MP Systems AK CB20 Installation, Operation & Maintenance Manual Download Page 14

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MPSYSTEMS-M-001/06

Control Power

Control Signals

Alarm Circuit

150VAC Transformer

24VDC

110VAC Secondary

Primary Fused

4.2.

Mechanical Specifications

MODEL

LENGTH

(in)

WIDTH

(in)

HEIGHT

(in)

CAPACITY

(gal)

WEIGHT

(lbs)

VR8

800

RF8

RA11

900

VR16

1250

VRT

RF16

VR20

1315

VRT40

2000

RT40

Accessories

RC36

N/A

450

MP1200

N/A

400

*Approximate values. All mechanical specifications are subject to change.

MODEL

OUTPUT PRESSURE

VARIABLE

PRESSURE

FLOW RATE

Motor 1

Motor 2

VR8

250-1000 PSI

8 GPM

N/A

RF8

250-1000 PSI

8 GPM

N/A

RA11 (Adaptive Flow Rate)

250-1000 PSI

8 GPM

3 GPM

3,8 or 11 GPM Total

VR16

250-1000 PSI

16 GPM Total

VRT

8 GPM

RF16

250-1000 PSI

16 GPM Total

8 GPM

VR10

500-3000 PSI

10 GPM

N/A

VR20

250-1000 PSI

20 GPM

N/A

VRT40

250-1500 PSI

20 GPM

RT40

250-1500 PSI

20 GPM

Summary of Contents for AK CB20

Page 1: ...MPSYSTEMS M 001 06 INSTALLATION OPERATION MAINTENANCE MANUAL R Series MP Systems 34 Bradley Park Road East Granby CT 06026 USA Phone 1 877 689 1860 Email mpteam mp systems net ...

Page 2: ...engineers sales team and manufacturing personnel MP SYSTEMS high pressure coolant systems accessories are low maintenance and longer lasting MP SYSTEMS prides itself on building and supporting a dependable product Our team works closely with CNC machine tool manufactures distributors and customers to provide excellent customer service These relationships facilitate superior application experiences...

Page 3: ... pump specific schematics Updated format style Delivery check Storage instructions Control signal explanation Added general rules Added safety measure Update electrical mechanical specifications Transportation procedure MP 1200 installation procedure RC installation procedure 11 10 2016 S Devlin 05 AC Auto Cross information updated Updated Flow Diagrams Electrical Specifications Voltage Selection ...

Page 4: ...livery Checks 12 5 2 Transport Carriage 12 5 3 Moving with a Fork Truck 13 5 4 Storage 13 6 Installation 14 6 1 Installation Kit Components 14 6 2 Recommended Tools for Installation 14 6 3 Electrical Installation 15 6 3 1 Selecting Voltage 16 6 3 2 Power Harness Installation 17 6 3 3 Control Signal Harness Installation 18 6 4 Low Pressure Installation 22 6 4 1 Low Pressure Hose Routing 23 6 5 High...

Page 5: ...7 9 2 Dual Pressure 47 9 3 Dual Simultaneous Pressure 47 9 4 Variable Pressure 48 9 4 1 How to Program Variable Pressure 48 9 5 MP 1200 Mist Collector MC 49 9 5 1 Control Signal Options MC 49 9 5 2 Plumbing Instructions MC 50 9 5 3 Understanding Gauge Speed Control MC 51 9 6 RC Mountable Chiller RC 52 9 6 1 Chiller Ambient Temperature Chart 53 9 6 2 Mounting Instructions RC 54 9 6 3 Plumbing Instr...

Page 6: ... 2 Relief Valve Identifier 66 11 Hose Identification 67 11 1 Fitting Identification 68 RF8 Series Flow Diagram 71 RFC Series Flow Diagram 72 RA11 Series Flow Diagram 73 RT Series Flow Diagram 74 RF16 Series Flow Diagram 75 ...

Page 7: ... useful without compromising their essential characteristics MP SYSTEMS does not accept responsibility for improper use of the equipment unauthorized modifications to the same non observance of the instructions contained in the manual The manual must be kept in a safe place and made available to personnel qualified to use and maintain R Series auxiliary coolant and chip control systems 1 1 Symbolo...

Page 8: ...sonnel following the instructions contained in this manual Always keep a copy of this manual near the machine Carry out routine maintenance operations with great care have worn or damaged parts replaced by qualified personnel and use original parts or those recommended by MP SYSTEMS To function correctly and for operator security the R Series must be operated with all panels in place and secured D...

Page 9: ...wear gloves eye protection when handling coolant cutting fluid 2 3 Prevention of Electrical Risks When power to the machine is switched on the machine is a source of danger especially if the basic safety rules are not followed In order to avoid any possible danger it is necessary to observe the following basic operation rules When making electrical connections to the R Series observe state and fed...

Page 10: ...essure pump The high pressures generated can dramatically improve tool life and reduce cycle time but should only be used where process improvements warrant its use MP SYSTEMS auxiliary coolant and chip control systems includes 2 large capacity filters The filters primarily protect the high pressure pump and the cutting tools present in the machine tool The presence of the 2 large capacity filters...

Page 11: ...l be easily recognized through the lack of re cutting of chips Heavy cuts can be made far more reliably with high pressure coolant Tools that smoke or burn will see tool life greatly improved This allows for much heavier cuts with tools that can be pushed much harder greatly improving cycle times Jobs already being run with flood coolant will see dramatic increase in productivity with high pressur...

Page 12: ...isted on Identification Label Pump Type Serial Number Build Date Operating Voltage 208 230VAC 460VAC FLA Full load Amps Largest load for determining power service requirements The operating voltage may be changed in the field if necessary Changing the operating voltage can only be done by specialized personnel Not available on all systems All specifications are subject to change ...

Page 13: ...ctrical specifications are subject to change Component Accessory HP RPM FLA 208 230VAC FLA 460VAC High Pressure Primary Secondary 7 5 1750 19 8 18 4 9 2 High Pressure VR40 Primary Secondary 15 1750 N A 19 High Pressure VR20 Primary 20 1800 N A 25 High Pressure RT30 VRT30 Primary Secondary 20 1800 N A 25 High Pressure VR10 20 1450 N A 25 High Pressure Secondary RA11 Only 2 0 1750 6 2 6 3 Feed Suppl...

Page 14: ...00 RT40 Accessories RC36 39 26 23 N A 450 MP1200 24 25 40 N A 400 Approximate values All mechanical specifications are subject to change MODEL OUTPUT PRESSURE VARIABLE PRESSURE FLOW RATE Motor 1 Motor 2 VR8 250 1000 PSI 8 GPM N A RF8 250 1000 PSI 8 GPM N A RA11 Adaptive Flow Rate 250 1000 PSI 8 GPM 3 GPM 3 8 or 11 GPM Total VR16 250 1000 PSI 16 GPM Total VRT 8 GPM 8 GPM RF16 250 1000 PSI 16 GPM To...

Page 15: ...9 MPSYSTEMS M 001 06 4 2 1 Floor Layout R VR SERIES 28 36 15 24 ...

Page 16: ...10 MPSYSTEMS M 001 06 RF16 RT VR16 VRT SERIES 15 24 38 42 ...

Page 17: ... pressures that can be controlled using M Codes Primary pressure 1000psi Secondary pressure 500psi DSP Dual Simultaneous Pressure Each port has set pressure Port 1 Port 2 can run at set pressure simultaneously Port 1 1000psi Port 2 500psi MC MP1200 Mist Collector Can be mounted on top of R Series or mount directly to machine tool Removes mist from machine tool cabinet HX Heat Exchanger Removes hea...

Page 18: ...red 5 2 Transport Carriage The machine must be transported in a vertical position casters wheels down Machine tank MUST BE EMPTY before moving R Series has been constructed so as to be moved by fork truck or rolled around on casters on base of unit The machine must be moved in such a way as to avoid the risk of damage Do not attempt to lift the machine with equipment that is inadequate or unsuitab...

Page 19: ...ust be stored in a cool and dry environment avoiding all extreme conditions Avoid freezing conditions All coolant must be drained from machine before being stored If utilizing water based coolants the system must be flushed before storage please refer to coolant manufacture for correct flushing agent Removing all coolant from the system will ensure coolant does not become contaminated while in the...

Page 20: ... Jumper Plug for Signal Harness 1 Spare 5 Micron Filter Bag 2 Operation Installation Manual 1 Inlet Dip Tube 1 Return Dip Tube 1 1 1 4 Diameter Inlet Hose 14 1 1 4 Diameter Return Hose 14 2 Hose Clamp 4 Weld Clamp Mounting Dip Tubes 2 Self Taping Hex Screws Mounting Weld Clamps 2 Machine Tool Specific Installation Components 1 6 2 Recommended Tools for Installation Philips Cross Head Screwdriver F...

Page 21: ...ible with that specified on plate All installation work must be carried out by qualified personnel Always consult machine tool wiring diagram before connecting power LOCK OUT TAG OUT any and all power disconnect switches before performing any work on equipment Be sure to observe local and federal electrical codes in effect Observe the technical supply conditions imposed by the power supply company...

Page 22: ... Most machine tools in the United States require a step down transformer as the machine tools typically run on 200 10 VAC 208 230v is the standard voltage for MP Systems units Utilizing machine tool voltage makes lockout tag out far easier and allows it to comply with most local regulations Please see diagram below ...

Page 23: ...wer Be sure to leave enough cable to properly earth the unit 3 Locate proper earthing point Attach using supplied ring terminals 3 phase power installation should be performed by qualified personnel Circuit breaker kits are available in a wide range of capacities MODEL TYPE Part R VR Series 208 230VAC AK CB40 KIT w RC36 AK CB50 KIT R VR Series 460VAC AK CB20 KIT w RC36 AK CB40 KIT RF16 RT VR16 VRT...

Page 24: ...ed pump function R Series electrical diagrams are located in electrical cabinet MP SYSTEMS utilizes 24VDC signals for control i 110VAC signals relays will need to be installed Signals and M Codes may vary between machine tools i Please refer to machine tool electrical drawings booklet External M Codes may require latching functions Normally Closed alarms are typically wired in SERIES with machine ...

Page 25: ...19 MPSYSTEMS M 001 06 6 3 3 1 R RA11 Series Control Signal Explanation ...

Page 26: ...20 MPSYSTEMS M 001 06 6 3 3 1 1 Variable Adaptive Series Control Signal Explanation VR ...

Page 27: ...neric Lathe Applications Typical lathe configurations consist of wiring control signals in SERIES with existing low pressure contactor along with an external M Code This allows for both machine tool low pressure and high pressure pumps to be utilized Wiring control signals through machine tool low pressure contactor before M Codes will ensure the unit shuts down when machine tool goes into a hard ...

Page 28: ...and that dip tube stays in contact with bottom of the tank This will ensure proper suction of coolant 2 Run inlet return hoses to their respected connections on unit Inlet return are clearly marked on unit Inlet dip tube will always be longer than return dip tube If low level plate will not fit in tank use supplied 45 pipe fitting Use supplied hose clamps to install hoses Inlet return hoses should...

Page 29: ...essure hoses are lying flat on the floor This will ensure coolant from unit will not drain back to machine tool coolant tank Hoses not lying on the floor may lead to air becoming entrained in coolant and can also lead to supply pump losing prime The image below illustrates proper hose routing ...

Page 30: ...it If coolant distributors are inadequate they will need to be modified If unsure contact MP SYSTEMS 877 689 1860 6 5 1 Generic Mill Installation 1 Disconnect hose from machine tool through spindle pump Through spindle pump typically mounted to plate that covers machine tool tank 2 Use supplied JIC to JIS adapter s to connect supplied high pressure hose to machine tool high pressure hose Installat...

Page 31: ...ace of removed fitting Arrow pointing towards turret away from low pressure pump 3 Install supplied NPTF tee 4 Install NPT x JIC fitting on side and end of tee 5 Re install machine coolant pump fitting that was removed Install removed machine tool fitting into open space of supplied check valve 6 Install supplied high pressure hose to side of tee High Pressure In Low Pressure In Check Valve Turret...

Page 32: ...26 MPSYSTEMS M 001 06 6 5 2 1 Generic Lathe Installation Cont Low Pressure Pump Turret Check Valve Install after branching low pressure hoses ...

Page 33: ...27 MPSYSTEMS M 001 06 6 5 3 8JIC to 6JIS Fitting Explanation ...

Page 34: ... Open prime valve for supply pump Located in main cabinet of unit Upper right hand side of unit Allow time for coolant to fill supply pump Supply pump is fully primed once inlet hose has become filled will coolant cutting fluid 6 Once supply pump Inlet hose have been filled with fluid close prime valve 7 Power the machine ON 8 Press the float arm present in machine tank to activate supply pump Ens...

Page 35: ... bag this allows for less debris to bypass filter bag during normal operation Set maximum pressure before first use 1 Turn main disconnect on unit to OFF position 2 Open wye valve s on top of unit 3 Detach high pressure hose from unit Re install caps supplied with machine 4 Back out regulator counter clockwise on manifold all the way 5 Turn main disconnect to ON position 6 Activate M Code for high...

Page 36: ...ying PLC settings may result in malfunction Please contact MP SYSTEMS before modifying PLC settings Parameters can be modified through PLC Fill options ON OFF delay skimmer options etc Only standard PLC settings listed PLC SETTINGS SUBJECT TO CHANGE ...

Page 37: ...his function to access the following menus 0515 SET TIME 24hr Clock Format DATE DD MM YY ON OFF DELAY High pressure delay on Start Stop Set in 01 second increments FILL SETTINGS ACT Actual tank level LO Level when supply pump begins to fill tank ALM Level when machine will go into alarm HIGH Level when tank is full SKIM LEVEL Fills tank to over flow level allows film to removed from tank 950 maxim...

Page 38: ...INGS MC HS RUN Mist collector will run at high speed for set amount of time after high pressure has stopped Assists in clearing mist from machine tool cabinet Set in 1 second increments MC PULSE LATCH Ability to use Mist Collector option with Pulsing Latching M Codes 0 PULSE 1 LATCH MC ON WITH HP Run Mist Collector option when high pressure is being used 1 ON 0 OFF MON FRI STR STP Set start and st...

Page 39: ...Tank Level 0 1000 Port 1 Pressure PSI Port 2 Pressure PSI INFO SCREEN ⓘ Information Button on PLC control pad will display current program version ALARM SCREEN Up Down Button on PLC control pad will display the last 10 alarms along with the date and time of occurrence Press 1 2 keys simultaneously to access password screen Use this function to access the following menu options ...

Page 40: ... Sets the tank level at which the Reservoir MP Tank will be refilled LO the level at which the tank will stop filling HI and the level at which a fill alarm is triggered ALM Also shows the current tank level ACT Default LO 500 HI 850 ALM 200 HP1 PRESSURE OPTIONS Sets each of four 4 signal selectable pressures PSI for high pressure system 1 Default P1 1000 P2 750 P3 500 P4 250 RESERVOIR SKIM LEVEL ...

Page 41: ...ED PRESSURE LATCH Sets the reduced pressure input as a latching signal or pulsing signal Default 0 BINARY PRESSURE Enables variable pressure to be controled by binary input signal two inputs four pressures Default 0 PRESSURE MEMORY Starts system up at the last pressure value that was selected before it was previously shut down Default 0 I7 ASSIGNMENT Switches function of input between operation of...

Page 42: ...YPE Sets run signal as latching input or pulsing input Default 0 RUN MODE Allows mist collector to auto run whenever a high pressure system is active Default 1 AUTO RUN WEEKDAY SCHEDULE Sets automatic weekday run schedule for the mist collector system Default 0 00 0 00 AUTO RUN WEEKEND SCHEDULE Sets automatic weekend run schedule for the mist collector system Default 0 00 0 00 ...

Page 43: ... Tank Level 0 1000 Port 1 Pressure PSI Port 2 Pressure PSI INFO SCREEN ⓘ Information Button on PLC control pad will display current program version ALARM SCREEN Up Down Button on PLC control pad will display the last 10 alarms along with the date and time of occurrence Press 1 2 keys simultaneously to access password screen Use this function to access the following menu options ...

Page 44: ...s off after on signal is removed Default 0 sec 0 sec TANK LEVEL SETTINGS Sets the tank level at which the Reservoir MP Tank will be refilled LO the level at which the Tank will stop filling HI and the level at which a fill alarm is triggered ALM Also shows the current tank level ACT Default LO 500 HI 850 ALM 200 HP1 PRESSURE OPTIONS Sets each of four 4 signal selectable pressures PSI for high pres...

Page 45: ...s state constant when triggered or pulsing signal which changes state for 5 seconds before reverting Default 0 FILTER ALARM Enables alarm to occur if filter condition performance is reduce below a preset treshold Default 0 FILTER ALARM TYPE Sets the alarm output as normally open NO or normally closed NC when filter alarm is triggered Default 0 PORT PRESSURE ISOLATION Allows variable pressure selec...

Page 46: ...g input Default 0 RUN MODE Allows mist collector to auto run whenever a high Pressure system is active Default 1 AUTO RUN WEEKDAY SCHEDULE Sets automatic weekday run schedule for the mist collector system Default 0 00 0 00 AUTO RUN WEEKEND SCHEDULE Sets automatic weekend run schedule for the mist collector system Default 0 00 0 00 Note Availability of menus are subject to change without notice and...

Page 47: ...ss password screen Use this function to access the following menus 0515 SET TIME 24hr Clock Format DATE DD MM YY ON OFF DELAY High pressure delay on Start Stop Set in 01 second increments FILL SETTINGS ACT Actual tank level LO Level when supply pump begins to fill tank ALM Level when machine will go into alarm HIGH Level when tank is full SKIM LEVEL Fills tank to over flow level allows film to rem...

Page 48: ...8 GPM only o 3 11 GPM only CALIBRATION Calibrates flow sensor to coolant being used in system Will run high pressure through dump valve back to R Series tank for 10 15 seconds 6478 MIST COLLECTOR SETTINGS MC HS RUN Mist collector will run at high speed for set amount of time after high pressure has stopped Assists in clearing mist from machine tool cabinet Set in 1 second increments MC PULSE LATCH...

Page 49: ...s to clear alarm ALARM DISPLAY SYMPTOM S CAUSE Slow Fill Change Bag or Check Feed Pump Tank will not fill fast enough to keep up with output Improper supply pump rotation Clogged filter Priming issue Machine tool coolant screen clogged Obstructed hoses Dip tube not fully submerged C B TRIP RESET ENTER TO CLEAR Motor overload tripped Electric motor short cycle Electric motor shorting Load on motor ...

Page 50: ...uid has not become entrained with air o Check coolant cutting fluid level of machine tool If machine tool side inlet conditions seem to be agreeable and inlet hose appears to be full of coolant cutting fluid please follow the steps below Check inlet pressure gauge o If gauge reads high most likely obstruction of the outlet of supply pump Change filter bags Check hoses that run to filter vessels to...

Page 51: ... Maintenance operations are essential for keeping the unit at its highest efficiency from the point of view of both efficiency and energy usage 8 1 Routine Maintenance ROUTINE MAINTENANCE Group Component Operation Maintenance Interval Machine Structure Visually check condition of structure areas of corrosion and or dents Monthly Hydraulic Circuit HOSES Visual check for leaks in hydraulic circuit W...

Page 52: ...g fluid will gradually drain out of filter bag 6 Install replacement filter bag 7 Replace filter cover Secure 4 wing nuts 8 Open corresponding valve and continue normal operation Grab tab inside filter bag pull towards embedded O ring inside out Keep filter bag even all the way around this will make installing replacement bag much easier Filter bag should look similar to the image below Be sure fi...

Page 53: ... 2 3 M Codes are required for a DP system to operate properly DP option allows for M Code controlled pressure reduction Set higher pressure with main regulator then utilizing a second regulator to set a lower pressure Activating corresponding M Code allows for reduced pressure When lower pressure is no longer needed release corresponding M Code to return to initial higher pressure DP option useful...

Page 54: ...d additional programming Only used in special applications that utilize fine engraving coolant driven and other specialty tools Allows for 3 programmable pressures 1 default pressure to be used in applications that require finer control The pump will increase or decrease speed to maintain set pressure This ensures the pump only works as hard as needed greatly reducing unnecessary heat input decrea...

Page 55: ...h efficiency filter expendable that brings its efficiency up to 95 The optional post HEPA filter expendable can bring efficiency to 99 7 9 5 1 Control Signal Options MC Please refer to MP 1200 Mist Collector installation guide supplied with MP 1200 for mounting power installation instructions MP 1200 Control Options Instructions Standard Control MP 1200 will run at set speed dial on unit when high...

Page 56: ...formance With 6 flange installed on machine tool it may be necessary to use hard piping to allow for a slight slope The slope will allow the remaining liquid to return to machine tool cabinet o If using supplied 6 polywire hose a rigied support bracket may need to be constructed to allow the hose to have a slope and stay in place Avoid sagging of 6 polywire hose leading to MP 1200 o Less sag will ...

Page 57: ...laced or cleaned Another indication of dirty filter will be machine tool cabinet not being cleared of residual mist Speed Control The speed control dial on the MP 1200 allows for greater control of the amount of suction provided by the MP 1200 mist collector When this dial is set the MP 1200 will run at set speed while high pressure is running when high pressure is shut off the speed dial is by pa...

Page 58: ...0 F Maintaining these temperatures greatly increases the user s ability to hold the tight tolerances that many customers demand RC unit utilizes an open loop system pulling fluid to and from the machine tool tank The open loop systems allows the RC unit to run continuously and independently of the high pressure system Oil viscosities must be between 90 and 140 SUS 100 F Pour point must NOT be HIGH...

Page 59: ... 2544 2544 Feed Pump 2544 2544 Total BTU Load 20352 35616 To calculate heat load on machine add total kilowatt or horsepower rating of coolant pumps in machine tank 1kW 3412 BTU total kW X 3412 total BTU s 1HP 2544 BTU total HP X 2544 total BTU s If you have any questions comments or concerns please call us at 877 689 1860 to speak to a Service Technician MPSYSTEMS I 001 01 Ambient Temperature Cha...

Page 60: ...00lbs o Use 4 eye bolts to lift units o Orientate as shown o Run 1 Inlet hose through lid of R Series Use the 3 mounting points shown to align RC unit in the correct position o A person s should be present to assist in alignment Use supplied 1 4 20 x 3 4 bolts to fasten RC unit to R Series RC unit mounted ...

Page 61: ... located in R Series Connect 1 2 hose from RC unit return to R Series tank Connect supplied 3 4 polywire hose to RC unit return hose barb o Open gate valve all the way Install supplied 1 dip tube in clean side of machine tool tank o Mount dip tube with supplied mounting bracket o Install dip tube away from pumps and R Series dip tubes This will allow the chilled fluid to better circulate in machin...

Page 62: ...ows for a simpler installation 2 power control harnesses will need to be connected to ensure RC unit can properly communicate with the R Series 1 4 8 pin Harting connector o 3 phase power o Control signals for RC unit 1 4 pin round connector o Control signals for supply pump located in R Series Refer to Section 6 3 2 1 Control Signal Explanation to ensure the correct control signals were installed...

Page 63: ...t can be primed Ensure outlet hose for circulation pump has been firmly fastened Open 1 ball valve leading from R Series reservoir to 1HP circulation pump o Gravity will force fluid into circulation pump Priming is complete Re attach side panel RC mountable chiller is ready to run Fill Here Open Fasten ...

Page 64: ...perating Mode HI LO HT SL INFO SCREEN ⓘ Information Button on PLC control pad will display current PLC version Run Signal Source SIG SHD OVR F Ambient Temperature ALARM SCREEN Up Down Button on PLC control pad will Display the last 10 alarms along with the date and time of occurrence Press 1 2 keys simultaneously to access password screen Use this function to access the following menu options ...

Page 65: ...mines if chiller s target temperature will be fixed static or allowed to match ambient temperature tracking Default Tracking STATIC TEMPERATURE Set static constant temperature Default 72 F AUTOMATIC SCHEDULE ON OFF Chiller runs automatically based on day and time of the week Default off MON FRI AUTOMATIC START STOP Sets chiller start and stop times Moday Friday 24hr format SAT SUN AUTOMATIC START ...

Page 66: ...l to target temperature for a specified time Chiller will restart automatically if inlet temperature is no longer equal to or below target temperature or on startup of high pressure pump Default on SLEEP MODE DELAY Elapsed time before chiller will hibernate when inlet temperature is equal to target temperature for a specified time Default 5 min ...

Page 67: ...died press 1 to clear alarm ALARM DISPLAY SYMPTOM S CAUSE LOW FLOW Less than 5GPM through heat exchanger Heat exchanger clogged Circulation pump rotation reversed OVERLOAD Motor overload tripped Electric motor short cycle Electric motor shorting Load on motor to great Electric motor over load set to low Electrical short in system causing overload to trip INLET OUT OF RANGE Sensor fault Inlet tempe...

Page 68: ...ecial technical knowledge however it should be carried out by trained personnel Maintenance operations are essential for keeping the unit at its highest efficiency from the point of view of both efficiency and energy usage ROUTINE MAINTENANCE Group Component Operation Maintenance Interval Machine Structure Visually check condition of structure areas of corrosion and or dents Yearly Hydraulic Circu...

Page 69: ... Loosen brackets top bottom Slide media filter out Clean with mild detergent or soapy water Media filter can be dried using compressed air if needed o DO NOT re install wet When re installing media filter ensure flow arrows point up towards heat exchanger in RC unit Media filter w brackets RC Unit ...

Page 70: ... Oil P D10 8 1750 High Pressure Pump Valve Rebuild Kit Abrasive P D 10 KIT AD Tank Level Sensor AM FLOAT ASSEMBLY R03 Solenoid Valves See 10 1 Solenoid Identifier Solenoid Coils See 10 1 Solenoid Identifier MP1200 MC Stage 1 Baffle Washable MC 806MP18232B Stage 2 Mesh Washable MC 806MP182321 Stage 3 Micro Cell Disposable MC HE MAIN 18 5X23X11 5 Fan Motor MC FAN MOTOR ASSY Capacitor EE CAP 370 440V...

Page 71: ...er Style Solenoid Valve HV 8 NC SOL Coil HV 04 19W 110 SOL COIL Hydroven Style Solenoid Valve HV 8 NC SOL H Coil HV 120V COIL H Rectifier Plug EC 120V RECT PLUG H NOTE If problem with Hydroven style coil is suspected replace both coil AND rectifier plug ...

Page 72: ...66 MPSYSTEMS M 001 06 10 2 Relief Valve Identifier ...

Page 73: ...rating of the hose MPA PSI BAR This appendix will assist in interrupting the hose labels MINIMUM HOSE RATING MPA PSI BAR 7 1015 70 17 2030 140 Tokai High Pressure Hose The picture above is labeled EXC105 12 105 Hose rating 12 ID of hose Metric 105 10 5 MPA 12 12 mm Bridgestone High Pressure Hose The picture above is labeled PA1004 10 Hose rating 04 ID of hose Imperial 10 10 MPA 04 1 4 ID 12 12 mm ...

Page 74: ...68 MPSYSTEMS M 001 06 11 1 Fitting Identification Typically hose fittings will be marked with pressure rating Caution Be sure that fittings are also rated for correct MPA 10 MPA ID Inner Dimension ...

Page 75: ...imension Female thread ID Inner Dimension 4 6 1 4 19 13 5 mm 11 7 mm 6 9 3 8 19 16 7 mm 15 2 mm 8 12 1 2 14 20 5 mm 18 9 mm 12 19 3 4 14 26 3 mm 24 4 mm Komatsu Fitting Identification Fitting Dash Size Fitting Nominal Size Metric Thread Size Male Thread OD Outer Dimension Female thread ID Inner Dimension 4 1 4 M14 x 1 5 14 mm 12 5 mm 6 3 8 M18 x 1 5 18 mm 16 5 mm 8 1 2 M22 x 1 5 22 mm 20 5 mm 12 3...

Page 76: ...70 MPSYSTEMS M 001 06 JIS JIC Fittings Example 6 3 8 JIS 6 3 8 JIC 8 1 2 JIS 8 1 2 JIC ...

Page 77: ...71 MPSYSTEMS M 001 06 RF8 Series Flow Diagram ...

Page 78: ...72 MPSYSTEMS M 001 06 RFC Series Flow Diagram ...

Page 79: ...73 MPSYSTEMS M 001 06 RA11 Series Flow Diagram ...

Page 80: ...74 MPSYSTEMS M 001 06 RT Series Flow Diagram ...

Page 81: ...75 MPSYSTEMS M 001 06 RF16 Series Flow Diagram ...

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