MovieBird 24 Instruction Manual Download Page 1

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Romualda Traugutta 5, 45-667 Opole, Poland

Phone: +48 77 456 23 53

English and German only: +48 502 771 907

Web: moviebird.com. E-mail: [email protected]

MovieBird 24

Instruction Manual

Technical Support:

Piotr Czernecki: [email protected], Phone - +48 782479077

Maciej Hełm: [email protected], Phone +48 513141258

Summary of Contents for 24

Page 1: ... 77 456 23 53 English and German only 48 502 771 907 Web moviebird com E mail info moviebird com MovieBird 24 Instruction Manual Technical Support Piotr Czernecki pcz moviebird com Phone 48 782479077 Maciej Hełm mhelm moviebird com Phone 48 513141258 ...

Page 2: ...MOVIEBIRD MovieBird 24 Instruction Manual 2 Table of Contents 1 Safety Guideline Points 3 Safety Guideline 3 Safety Points 5 Part 2 Crane Mechanics 10 Part 3 Electronics Troubleshooting 29 ...

Page 3: ...ction the crane system should not be left unsupervised 7 After setup of the crane the pan and tilt remote head should be positioned under the central piv ot section If the pan and tilt remote head is higher than the central pivot section the crane system should not be left unsupervised 8 Make sure that there are no wires with electric power which has a higher voltage than the safety level within t...

Page 4: ...when operating the crane abrupt or sudden movement of the crane should be avoided 17 Only original accessories manufactured by MovieBird Technologies may be used with the crane 18 Check that there are no objects placed around or on the rail of the moving counterweight trolley 19 The crane arm must not be extended without another person holding the enclosure of the crane arm tightly 20 The first th...

Page 5: ... level position when in use 9 All personnel in the vicinity of the MovieBird are to be made aware of its scope and speed of movement 10 It is forbidden to operate the crane without all of the safety covers installed 11 To reduce the possibility of injuries the crane must be operated by at least two persons 12 It is forbidden to remove or add any weight to the crane without permission of the crane ...

Page 6: ...safety straps one at the front and one at the back On the dolly fasten the safety straps with snap hooks at the eyebolts On the crane pull the straps through the holes provided This prevents the straps from slipping off under strain or becoming detached unintentionally During transport the sections need to be secured by attaching the blockade exactly how it s shown at the picture below ...

Page 7: ...MOVIEBIRD MovieBird 24 Instruction Manual 7 MovieBird 24 Manual Instruction 5 Also both breaks PAN TILT need to be released ...

Page 8: ...MOVIEBIRD MovieBird 24 Instruction Manual 8 MovieBird 24 Manual Instruction 6 Securing The Counterweights The counterweights should always be secured by M16 bolts to prevent them from falling off ...

Page 9: ...o avoid lethal injuries New grease should be applied to linear bearings from time to time depending on the frequency of crane usage and work environment The rails should be cleaned before above step Also it s highly recommended to check if belts are properly tensioned If not then they should be tightened up Nformation about how to do it is described deeper in this instruction ...

Page 10: ...Instruction 8 Part 2 Crane Mechanics How To Balance The Crane This step guide is showing an example of how to balance the crane 1 Put 11 counterweights on each side of the crane 22 total 2 Remove section blockade and release all breaks pan tilt Part 2 Crane Mechanics ...

Page 11: ...tle manually so the platform will go off from the front end stop 4 Turn on electronics box leveling head AC 5 Intract the arm This is the 1st position to balance the crane 6 Loosen up the rear strap 2nd person should be securing the crane If that person is able to hold the crane then remove both straps ...

Page 12: ...Bird 24 Manual Instruction 10 7 Check which side of the crane is heavier If it s the front then move the counterweights platform to the rear side until we get the balance similarly if the rear side is heavier using the screw shown at the picture below ...

Page 13: ... is heavier When the arm will be extracted to the end then it s the 2nd position to balance the crane 10 If the front overweights add the counterweights until balance is obtained If the rear is heavier remove the counterweights until balance is obtained We use all kinds of counterweights if I s necessary to add small values We need to remember that M16 bolts which secures the counterweights also c...

Page 14: ...tion Manual 14 MovieBird 24 Manual Instruction 12 Dolly D 1 Dolly is permanently equipped with leveling jacks We do recommend to use all of them while operating the crane for best stability and to maintain perfect level in both axes ...

Page 15: ...o permanently attached into the dolly 1m width D 3 On the dolly there s a steering supported by 2 drawbacks connected to each other for best maneuvering of the crane Optionally it s possible to block one of the drawback and separate it from the other one by dismounting the connecting strip under the dolly ...

Page 16: ...MOVIEBIRD MovieBird 24 Instruction Manual 16 MovieBird 24 Manual Instruction 14 Column C 1 The column is mounted onto the dolly by using four M16 screws ...

Page 17: ... C 2 The column can be raised by 45cm until visible mark appears There are 4 screws that needs to be released before extending telescopic column and also horizontal break must be locked After those steps the column can be raised or lowered with a 24mm ratchet or by using the drill ...

Page 18: ...d off before working inside of the arm Also it is forbidden to move the sections during adjustment of crane mechanics MovieBird does not take any responsibility if someone is maintaining the crane and don t abide above rules A 1 Below instruction shows how to tighten the belt on the left side of the arm 1 Remove the cover ...

Page 19: ...MOVIEBIRD MovieBird 24 Instruction Manual 19 MovieBird 24 Manual Instruction 17 2 Loose both screws ...

Page 20: ...MovieBird 24 Instruction Manual 20 MovieBird 24 Manual Instruction 18 3 Tighten the belt like shown on the picture below blue key With the red key we tighten the screw 4 Remove the blue key and tighten the screw ...

Page 21: ...ction 19 A 2 Below instruction shows how to tighten counterweight belt 1 To check the tension of the belt balanced intracted crane should be lifted up to maximum angle If the belt is loose or sag level the crane and put straps on 2 Loose 4 screws shown at the picture below ...

Page 22: ...MOVIEBIRD MovieBird 24 Instruction Manual 22 MovieBird 24 Manual Instruction 20 3 Tighten the belt using the screw After tight the screws you loosened up before ...

Page 23: ...MOVIEBIRD MovieBird 24 Instruction Manual 23 MovieBird 24 Manual Instruction 21 4 Operation should be performer on both sides of the platform to evenly tighten the belt ...

Page 24: ...d 24 Instruction Manual 24 MovieBird 24 Manual Instruction 22 A 3 There is a possibility to add an extension to the last section 60cm 1m Below instruction shows how to do it 1 Remove the leveling head and mounting blocks ...

Page 25: ...ovieBird 24 Instruction Manual 25 MovieBird 24 Manual Instruction 23 2 Put the extension into section so the screw will fit into the hole Then we screw the nut tightly so there won t be any loose on the extension ...

Page 26: ...IEBIRD MovieBird 24 Instruction Manual 26 MovieBird 24 Manual Instruction 24 A 4 Below instruction shows how to do an overslung 1 Remove the cables 2 Release the inclinometer and screw it back upside down ...

Page 27: ...MOVIEBIRD MovieBird 24 Instruction Manual 27 MovieBird 24 Manual Instruction 25 3 Remove the leveling head and turn the elements so it will look like on the picture below ...

Page 28: ...eveling head and plug the cables IMPORTANT Electronics MUST be switched off before working inside of the arm Also it is forbidden to move the sections during adjustment of crane mechanics MovieBird does not take any responsibility if someone is maintaining the crane and don t abide above rules ...

Page 29: ...BIRD MovieBird 24 Instruction Manual 29 MovieBird 24 Manual Instruction Electronics Full electronic equipment provided with the crane contains Box AC for the leveling head Part 3 Electronics Troubleshooting ...

Page 30: ...MOVIEBIRD MovieBird 24 Instruction Manual 30 MovieBird 24 Manual Instruction 29 Leveling Head Joystick ...

Page 31: ...MOVIEBIRD MovieBird 24 Instruction Manual 31 MovieBird 24 Manual Instruction 30 Cables Wireless System optional ...

Page 32: ...ay shows READY but the motor is not stable Tachogenerator cable is damaged Check crane cable motor cable brushes If cable is ok then check connection between cannon connector and servo amplifier LCD display shows READY but you can t move the crane with the joystick or manually 1 Motor cable fault security bridge is open startup electronics is damaged 2 Proximity switches connection fault 1 Check m...

Page 33: ...speed potentiometer and joystick PCB LCD display shows ERROR 03 1 25V joystick cable is damaged Check connection between speed potentiometer and joystick LCD display shows ERROR 04 Speed joystick cable is damaged Check connection between speed potentiometer and joystick PCB LCD display shows ERROR 05 DAC range error Check connection between security voltage check if it s ok then you have to check ...

Page 34: ...ows ERROR 11 Joystick stop Turn off and turn on BOX If this doesn t help then check joystick cable if it s ok then check internal electronics LCD display shows EROR 12 Servo inhibit fault Check connections between main board and servo if it s ok then check internal electronics on main board and check servo LCD display shows ERROR 13 DAC Init error Check connection between security voltage check if...

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