Maintenance
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FRONT AXLE AND STEERING
! CAUTION !
Before maintenance, turn off all switches, set to neutral, set parking brake, remove the key,
and raise the front end of the vehicle supporting it with two jack stands of adequate capacity
STEERING INSPECTION
Check tire inflation pressure, suspension components, tie rods straightness, tie rod ends play
(wear), play (wear) in wheel bearings, kingpins and bushings.
REPLACING & ADJUSTING THE STEERING GEAR
Remove the pitman arm;
The steering box makes 6.5 turns, center the steering gear (3.25 turns from either side);
Align the front wheel straight. Install the pitman arm.
TOE-IN ADJUSTEMENT
With the wheels in straight forward direction, measure the inside (left to right) distance between
the front tires, at the front and rear of the tires;
Turn the rear tie rod until the distances are equal and tighten the two lock nuts on the tie rod.
REMOVING & GREASING OF FRONT HUBS, required once-a-year
Remove dust cap and cutter pin, unscrew nut, remove hub;
Inspect bearings and races for wear and replace worn bearings;
Replace the seal;
Pack the hub with wheel bearing grease and re-assemble.
ADJUSTING FRONT HUBS
Tighten spindle nut to 30 ft-lb to seat the bearing and back off the nut to the next slot;
Install a new cutter pin and the dust cap.
Summary of Contents for E-322
Page 5: ...Instructions 4 INSTRUCTIONS ...
Page 8: ...Maintenance 7 MAINTENANCE ...
Page 14: ...Maintenance 13 ...
Page 15: ...Maintenance 14 ...
Page 24: ...Curtis Speed Controller 23 CURTIS SPEED CONTROLLER 1243 ...
Page 25: ...Curtis Speed Controller 24 ...
Page 26: ...Curtis Speed Controller 25 WIRING STANDARD CONFIGURATION ...
Page 27: ...Curtis Speed Controller 26 DIAGNOSTICS AND TROUBLESHOOTING ...
Page 28: ...Curtis Speed Controller 27 TROUBLESHOOTING CHART ...
Page 29: ...Curtis Speed Controller 28 ...
Page 30: ...Curtis Speed Controller 29 LED DIAGNOSTICS ...
Page 32: ...Spare Parts 31 SPARE PARTS ...
Page 35: ...Spare Parts 34 DIFFERENTIAL ...
Page 39: ...Spare Parts 38 FRONT ASSEMBLY ...
Page 42: ...Spare Parts 41 REAR SUSPENSION AND BRAKE ...
Page 45: ...Spare Parts 44 ACCESSORIES NO DC DC CONVERTER ACCESSOIRES SANS CONVERTISSEUR DC DC ...
Page 46: ...Spare Parts 45 ACCESSORIES DC DC CONVERTER ACCESSOIRES CONVERTISSEUR DC DC ...
Page 47: ...Spare Parts 46 OPTIONS ...
Page 49: ...Spare Parts 48 BATTERY CONFIGURATIONS 36V CONFIGURATIONS DES BATTERIES 36V ...
Page 55: ...Spare Parts 54 ...
Page 56: ...Spare Parts 55 ...
Page 60: ...Addendum 59 ADDENDUM ...