Motorola V series 60g Service Manual Download Page 1

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Tri-Band Digital Wireless Telephone

V.series

™

60g

GSM 900/1800/1900 MHz & GPRS Technologies

Level III Service Manual

Summary of Contents for V series 60g

Page 1: ...Tri Band Digital Wireless Telephone V series 60g GSM 900 1800 1900 MHz GPRS Technologies Level III Service Manual ...

Page 2: ...d Replacing the Antenna 21 Removing and Replacing the Rear Chassis Assembly 21 Removing and Replacing the Transceiver Board Assembly 24 Removing and Replacing the Volume Smart and Voice Buttons 26 Removing and Replacing the Microphone 26 Removing and Replacing the Spacer Gasket 28 Removing and Replacing the Keyboard Assembly 29 Removing and Replacing the Keypad 30 Removing and Replacing the Flip A...

Page 3: ...81038B35 Table of Contents Table of Contents continued Diagrams 48 B lock Diagram 52 R F Schematic 54 AL Schematic 55 B oard L ayout 57 Signal F low 59 Index Index 1 1 and 2 T able of Contents A99 6881038B35 ...

Page 4: ...ded in V Series 60g telephones are listed on the front cover Product names are subject to change without notice Some product names as well as some frequency bands are available only in certain markets Product Changes When electrical mechanical or production changes are incorporated into Motorola products a revision letter is assigned to the chassis or kit affected for example A B or C and so on Th...

Page 5: ...ation operation and maintenance of V Series 60g telephones Refer questions about this manual to the nearest Customer Service Manager A product family is the group of products having the same account product code APC To locate the APC on a device refer to Mechanical Serial Number MSN later in this manual Audience This document aids service personnel in testing and repairing V Series 60g telephones ...

Page 6: ... after the date of sale are to be returned to Manufacturing for root cause analysis to guard against epidemic criteria Manufacturing to bear the costs of early life failure Product Support Customer s original units will be repaired but not refurbished as standard Appoint ed Motorola Service Hubs will perform warranty and non warranty field service for level 2 assemblies and level 3 limited PCB com...

Page 7: ...rystals or channel elements specify the Motorola part number description crystal frequency and operating frequency desired When the Motorola part number of a component is not known use the product model number or other related major assembly along with a description of the related major assembly and of the component in question In the U S A to contact Motorola Inc on your TTY call 800 793 7834 Acc...

Page 8: ...h 500 mAh battery Weight 110 gm 3 9 oz with 500 mAh battery Temperature Range 10 C to 55 C 15 F to 130 F Battery Life 500 mAh LI Ion Battery Talk Time 108 to 159 minutes Standby 77 to 133 hours All talk and standby times are approximate and depend on network configuration signal strength and features selected Standby times are quoted as a range from DRX 2 to DRX 9 Talk times are quoted as a range ...

Page 9: ...ually sending or receiving data V Series 60g telephones have a clam form factor They feature an anodized aluminum housing with titanium knuckles and have an externally viewable 96 x 16 pixel display for caller identification and date time an internal 96 x 64 pixel display and the speaker located in the flip At the top of the phone on the right knuckle the service indicator status light changes col...

Page 10: ...ring aid telephone interconnection system HATIS support 4 Anodized aluminum housing Speaker Dependant Voice Activation and Voice Note Recording This feature allows voice tags to be used for voice dialing up to 20 phone numbers in the phone book and for creating up to 5 voice shortcuts for menu items The phone must be trained by the voice tag being read into the phone s memory twice before it is re...

Page 11: ...rts to a high call time business user who receives stock alerts and checks flight times Operators can now create their own value added services menu quickly and easily in the phone The customized menu will appear as the first menu and may be updated over the air with new services when customers request them Simplified Text Entry There are three different ways to enter text using the phone keypad i...

Page 12: ...ng Call message is displayed Other Features Detailed descriptions of these and the other V 60g features can be found in the appropriate V 60g telephone user s guide listed in the Related Publications section toward the end of this manual User must subscribe to a caller line identification service through their service provider ...

Page 13: ...form of icons are displayed on the LCD see Figure 3 Service status is indicated by a tri color light emitting diode LED located at the top of the phone on the right knuckle Table 1 V 60g phones have an audible alert transducer on the top and I O connectors consisting of a headset jack and an accessory port located on the top and bottom of the phone See Figure 1 010621o Figure 1 V 60g Telephone Con...

Page 14: ...o access phone functions and features See Figure 2 Table 1 Service Indicator States Indication State Alternating red green fast Incoming call Flashing green In service home system Flashing yellow Roaming non home system Flashing red slow No service Flashing red fast Text or voicemail message received but no service Alternating green short red long Text or voicemail message received home system Alt...

Page 15: ...y zoom allows setting the phone s display to show either three lines or two lines of text plus soft key labels Three lines of text display more information while two lines increase text size for improved visibility Display animation makes the phone s menus move smoothly as the user scrolls up and down Turn animation off to conserve the battery Figure 3 shows some common icons displayed on the LCD ...

Page 16: ...el Indicator Shows the amount of charge left in the battery The more segments visible the greater the charge Recharge the battery as soon as possible when the Low Battery warning message appears Clock Shows the current time Menu Indicator Indicates the user can press the menu soft key to open a menu Alert Setting Indicator Shows the current selected alert The default alert setting is a ringer 5 Ne...

Page 17: ... Figure 4 shows the V 60g telephone menu struct ure Alert Settings V 60g telephones include up to 32 preset alert tones and vibrations that can be applied to all alert events at the same time 010624o Figure 4 V 60g Menu Structure Pressing either volume key will mute the alert ...

Page 18: ...evice to immediately shut down and any pending work for example partially entered phone book entries or outgoing messages is lost Operation For detailed operating instructions refer to the appropriate User s Guide listed in the Related Publications section toward the end of this manual To ensure proper memory retention turn OFF the phone before removing the battery Immediately replace the old batt...

Page 19: ...16 6881038B35 General Operation V Series 60g ...

Page 20: ...includes 66 80387A95 antistatic mat 66 80334B36 ground cord and 42 80385A59 wrist band Provides protection from damage to device caused by electrostatic discharge ESD 6680388B67 Disassembly tool plastic with flat and pointed ends manual opening tool Used during assembly disassembly of device 6680388B01 Tweezers plastic Used during assembly disassembly Digital Multimeter HP34401A2 Used to measure b...

Page 21: ... adequate static protection is in place when handling shipping and servicing the internal components of this equipment G Avoid stressing the plastic in any way to avoid damage to either the plastic or internal components E All batteries can cause property damage and or bodily injury such as burns if a conductive materialsuch as jewelry keys orbeaded chains touch exposed terminals The conductive ma...

Page 22: ...rt the battery printed arrow first into the battery compartment and push down 7 Insert the ridge at the bottom of the battery housing into the base of the phone then push the cover down and snap it into place 010626o Figure 6 Removing the battery E There is a danger of explosion if the Lithium Ion battery is replaced incorrectly Replace only with the same type of battery or equivalent as recommend...

Page 23: ...antenna to unlock and rotate to open as shown in Figure 7 3 Carefully lift the SIM from its holder 4 To replace insert the SIM into the holder ensuring the keyed corner of the SIM aligns with the notch molded into the holder 5 Close the SIM holder and slide it up toward the antenna to lock 6 Replace the battery and battery housing as described in the procedures 010627o Figure 7 Removing the SIM SI...

Page 24: ...e clockwise Tighten firmly by hand 5 Replace the battery and battery housing as described in the procedures Removing and Replacing the Rear Chassis Assembly 1 Remove the battery housing battery and antenna as described in the proce dures 010628o Figure 8 Removing the antenna G Ensure antenna threads are properly engaged before tightening to prevent damage to the antenna or housing G This product c...

Page 25: ...rom the rear chassis assembly See Figure 9 3 Locate the 2 housing catches on the sides of the phone as shown in Figure 10 4 Using the disassembly tool depress the housing catches to release the rear chassis assembly from the front housing 010629o Figure 9 Removing the rear chassis assembly screws KNUCKLE SCREWS TRANSCEIVER SCREWS ...

Page 26: ...e 2 housing catches engage with the corresponding openings on the rear chassis assembly Press the housings together until the catches snap into place 7 Replace the 2 knuckle screws and 2 transceiver screws and tighten securely Do not over tighten 8 Replace the antenna battery and battery housing as described in the proce dures 010630o Figure 10 Removing the rear chassis assembly HOUSING CATCH FRON...

Page 27: ...der the flex connector and remove the connector from the transceiver board See Figure 11 G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD and component damage G The flexible printed cable FPC flex is easily damaged Exercise extreme care when handling 010631o Figure 11 Disconnecting the flex from the transceiver board DISASS...

Page 28: ... into its mating connector on the transceiver board and press firmly until it snaps into place 6 Replace the rear chassis assembly antenna battery and battery housing as described in the procedures 010632o Figure 12 Removing the transceiver board assembly Be sure the volume smart buttons and voice button are correctly positioned in relation to the corresponding switches on the transceiver board Ve...

Page 29: ...and the voice button onto the corresponding transceiver board switches 4 Replace the transceiver board assembly rear chassis assembly antenna battery and battery housing as described in the procedures Removing and Replacing the Microphone 1 Remove the battery housing battery antenna rear chassis assembly and transceiver board assembly as described in the procedures 010633o Figure 13 Removing the v...

Page 30: ...d and press firmly into place Be sure the microphone is seated flat against the transceiver board 5 Press the microphone grommet into place over the microphone 6 Replace the transceiver board assembly rear chassis assembly antenna battery and battery housing as described in the procedures 010634o Figure 14 Removing the microphone G When replacing do not force the microphone into its socket The mic...

Page 31: ... assembly See Figure 15 3 To replace position the spacer gasket so the alignment pins on the spacer gasket line up with the alignment holes on the keyboard assembly Press the spacer gasket into place ensuring it is flat against the keyboard assembly 4 Replace the transceiver board assembly rear chassis assembly antenna battery and battery housing as described in the procedures 010636o Figure 15 Re...

Page 32: ...bly from the front housing See Figure 16 3 To replace position the keyboard assembly so its alignment holes line up with the posts on the front housing Firmly press the keyboard assembly into place in the front housing 4 Replace the spacer gasket transceiver board assembly rear chassis assembly antenna battery and battery housing as described in the procedures 010639o Figure 16 Removing the keyboa...

Page 33: ...ures 2 Lift the keypad from the front housing as shown in Figure 17 3 To replace insert the keypad into the front housing ensuring the keys align properly with the openings in the front housing 4 Replace the keyboard assembly spacer gasket transceiver board assembly rear chassis assembly antenna battery and battery housing as described in the procedures 010640o Figure 17 Removing the keypad KEYPAD...

Page 34: ...ul to not damage the flex attached to the flip assembly G The flex is fragile and easily damaged Be very careful when passing the flex through the front housing opening 010641o Figure 18 Removing the flip assembly from the front housing G When installing a new flip assembly do not remove the transparent protective film from the lenses This film prevents damage to the lenses during service and hand...

Page 35: ... Be sure the front housing is flat against the flip assembly 4 Replace the keypad keyboard assembly spacer gasket transceiver board assembly rear chassis assembly antenna battery and battery housing as described in the procedures G There are no Level 1 and 2 serviceable parts inside the flip assembly The flip assembly must be replaced as a complete assembly ...

Page 36: ...nu and stored memory such as phone books or even just program a unit with basic user information such as language selection V 60g telephones use TrueSync synchronization software to effect a personality transfer Identification Each Motorola GSM device is labeled with a variety of identifying numbers The following information describes the current identifying labels Mechanical Serial Number MSN The...

Page 37: ...ng diagram illustrates the various parts of this number Other label number configurations present are TRANSCEIVER NUMBER Identifies the product type Normally the SWF number i e V100 PACKAGE NUMBER Identifies the equipment type mode and language in which the product is shipped 000808o Figure 20 IMEI Label breakdown IMEI 16 Digits 6 Digits 2 Digits 6 Digits 2 Digits TAC FAC SNR IU Type Approval Code...

Page 38: ... Replace the battery as described in the procedures 6 Press to turn the phone ON Manual Test Mode Commands Table 3 Manual Test Commands Key Sequence Test Function Name Remarks Menu 048263 Enter manual test mode End Key Exit manual test mode 54 Suspend Required for all Test Mode Operations 0 0 0 Select tone 0 0 0 1 Select tone 1 0 0 2 Select tone 2 0 0 3 Select tone 3 0 0 4 Select tone 4 0 0 5 Sele...

Page 39: ...et band PCS 1900 10 0 6 Set dual band GSM 900 1800 10 1 0 Read band 3 GSM 4 DCS 5 PCS 6 GSM DCS 18 0 Initialize non volatile memory Master Reset 18 1 Initialize non volatile memory Master Clear 55 2 001 Test Display All pixels ON 55 2 000 Test Display All pixels OFF 55 2 002 Test Display Checkerboard pattern A 55 2 003 Test Display Checkerboard pattern B 55 2 004 Test Display Border pixels ON 06 I...

Page 40: ...to the battery connectors Depress the PWR button If unit turns on and stays on disconnect the dc power source and reassemble with the new keyboard assembly 2 Telephone exhibits poor reception or erratic operation such as calls frequently dropping or weak or distorted audio a Antenna assembly defective Check to make sure that the antenna pin is properly connected to the transceiver board assembly I...

Page 41: ... If flex is at fault replace flip assembly If flex connector is at fault proceed to d If connection is not at fault proceed to b b Flip assembly defective Temporarily replace the flip assembly with a known good assembly If fault has been cleared reassemble with the new flip assembly If fault not cleared proceed to c c Antenna assembly defective Check to make sure the antenna is installed correctly...

Page 42: ... the unit with the new transceiver board assembly 10 Internal Charger not working Faulty charger circuit on transceiver board assembly Test a selection of batteries in the rear pocket of the desktop charger Check LED display for the charging indications If these are charging properly then the internal charger is at fault Replace the transceiver board assembly refer to 1c Verify that the fault has ...

Page 43: ...40 6881038B35 Troubleshooting V Series 60g ...

Page 44: ...Manual Part Number Charts Part Number Charts The following charts are provided as a reference for the parts associated with V 60g telephones Related Publications Motorola V series 60g Wireless Phone Reference Guide English 6809435A89 ...

Page 45: ...42 6881038B35 Part Number Charts V Series 60g Exploded View Diagram 010642o Figure 21 Exploded view diagram 1 2 3 4 5 6 7 8 9 10 17 16 15 14 13 12 11 ...

Page 46: ...rommet 13 2687960K03 Spacer gasket 5 See Note 1 Transceiver board assembly 14 8589243L05 Antenna 6 5087974K01 Microphone 15 3887987K03 Voice button 7 0187514L19 Rear chassis assembly 16 0387791L01 Screw knuckle 2 8 0387790L04 Screw transceiver 2 17 3888329L01 RF plug 9 See Table 7 Battery Notes 1 Not available as spares in EMEA Service markets E There is a danger of explosion if the Lithium Ion ba...

Page 47: ...ity battery SYN8360 Mid Rate travel charger SPN4950 Adapter travel charger Euro plug SYN7456 Adapter travel charger UK plug SYN7455 Adapter travel charger Aus NZ plug SYN8127 Adapter travel charger Indian 5 Amp plug SYN7461 Adapter travel charger Korean plug SYN7460 Desktop charger dual pocket SPN4772 Vehicle power adapter SYN7818 Car kit easy install SYN8597 Car kit pro install S8780 Headset FM s...

Page 48: ...104 9109487U02 IF SAW U400 5109923D50 PAC FL200DNP 9188695K02 Intarsia U500 5109730C47 GSM PA J650 0987837L02 HEADSET JACK 5pins U550 5109730C48 DCS PA J651 0985622G01 MIC CON U702 5109509A36 KM616FR4010 J800 0987816K04 BD BD CON U703 5109509A39 CY62137V18 J825 0987817K01 DISPLAY CON 22 pin U850DNP 5162852A33 IrDA J850 0987636K05 CE BUS CON U855 5162852A59 MUX SW J851 3987522K03 BATTERY CON U856 5...

Page 49: ...M43 RES 51 0662057M46 RES 68 0662057M50 RES 100 0662057M54 RES 150 0662057M58 RES 220 0662057M62 RES 330 0662057M68 RES 560 0662057M70 RES 680 0662057M74 RES 1K 0662057M76 RES 1 2K 0662057M78 RES 1 5K 0662057M82 RES 2 2K 0662057M83 RES 2 4K 0662057M84 RES 2 7K 0662057M86 RES 3 3K 0662057M88 RES 3 9K 0662057M90 RES 4 7K 0662057M91 RES 5 1K 0662057M92 RES 5 6K 0662057M93 RES 6 2K 0662057M98 RES 10K ...

Page 50: ...PPH 2104801Z01 CAP 0 5PF 2104801Z08 CAP 1 2PF 2104801Z09 CAP 1 3PF 2104801Z11 CAP 1 6PF 2104801Z17 CAP 3 0PF 2109622N01 CAP 560PF 2113740F12 CAP 2 4PF 2113740F14 CAP 3PF 2113740F15 CAP 3 3PF 2113740F17 CAP 3 9PF 2113740F31 CAP 15PF 2113740F35 CAP 22PF 2113740F58 CAP 200PF 2113740F59 CAP 220PF 2113740F61 CAP 270PF 2113740F65 CAP 390PF 2113740F67 CAP 470PF 2113741F28 CAP 1300PF 2113743E03 CAP 015UF ...

Page 51: ...3928P04 CAP 1 0UF 2113928V08 CAP 10UF 2309121D10 CAPP 33UF 2311049A58 CAPP 10UF 2311049A89 CAPP 22UF 2387328L01 CAPP 33UF 2387328L02 CAPP 33UF 2404554Z27 IDCTR 8 2UH 2409134J27 IDCTR 100MH 2409154M01 IDCTR 1 0NH 2409154M04 IDCTR 1 8NH 2409154M05 IDCTR 2 2NH 2409154M09 IDCTR 4 7NH 2409154M10 IDCTR 5 6NH 2409154M11 IDCTR 6 8NH 2409154M12 IDCTR 8 2NH 2409154M13 IDCTR 10 0NH 2409154M15 IDCTR 15 0NH 24...

Page 52: ...NT CONTACT 3989013L01 ANTENNA ANT CONTACT 3989013L02 ANTENNA ANT CONTACT 4087635K01 SWITCH DWN 4808612Y01 RB751V 40 RB751V 40 4809118D02 LNJ115W8P0MT LNJ115W8P0MT 4809283D63 83D63 RX VCO 4809283D65 ATXN1007A TX VCO 4809283D84 TX VCO HDI TX VCO 4809283D85 RX VCO HDI RX VCO 4809283D92 TX VCO HDI TX VCO 4809527E24 27E24 27E24 4809527E26 2SC5081 2SC5081 4809527E30 27E30 27E30 4809579E29 SI3443 SI3443 ...

Page 53: ...995PUR 5109817F45 nn FET 5109817F50 SP6680 Charge pump 5109841C63 nn Patriot RAM2 1 17x17 5109879E50 79E50 Magic DM 5109879E62 GCAP3 GCAP3 Rev 2 0 5109879E73 GCAP3 GCAP3 Rev 2 4 5109879E82 GCAP3 GCAP3 Rev 2 4S 5109879E83 GCAP3 GCAP3 Rev 2 6S 5109879E91 79E91 Magic DM 5109923D50 23D50 PAC 5109944C42 MC13709 RF FE IC 5109962C20 STF202_22 USB Buffer 5113814A15 MC13709 RF FE IC 5162852A33 HSDL3202 IrD...

Page 54: ...PT09LVLA03 CONN_J CONNECTOR PT51BTNA17 TNA17 Patriot 13X13 PT51LVLA06 VLA06 PGA Socket PT51LVLA95 VLA95 FET PT51PLTA16 LTA16 Patriot 17X17 SHORT_RES0402 SHORT SHORT 51 ...

Page 55: ...S 1710 1785MHz PCS 1850 1910MHz EGSM 1325 1360Mhz DCS 1405 1480MHz PCS 1530 1590MHz 2 75V 2 75V EGSM CH 37 942 4Mhz DCS CH 700 1842 8MHz PCS CH 661 1960MHz RX MID CHANNELS GSM CH 62 947 4 MHz EGSM CH 37 1342 4Mhz DCS CH 700 1442 8MHz PCS CH 661 1560MHz RX VCO MID CHANNELS GSM CH 62 1347 4 MHz RX VCO FRQ RANGE EGSM CH 37 897 4Mhz DCS CH 700 1747 8MHz PCS CH 661 1880MHz TX VCO MID CHANNELS GSM CH 62...

Page 56: ...2 A1 B2 EB1_N EB0_N L9 N15 CE2 SR_CS CE2 B5 B5 SR_CS SRAM HOLD E7 OE_N RW_N OE_N RW_N A2 G5 A2 G5 OE_N RW_N V1 A4 G4 D6 V3 BRST_CLK E1 G6 B4 FLASH_CS E7 OE_N EB1_N F8 C5 FLASH_CS BRST_CLK ADV_N RESET_OUT ECB_N ADV_N RESET_OUT ECB_N B5 C4 MEMORY INTER FACE P12 N14 L8 D15 P13 N14 P14 MQSPI DISPLAY SDI_D_C DISP_SPI_CS E8 BL_SNK BACKl CONTR F3 E1 G13 H7 RESET KEYPAD MATRIX KBC0 KBC1 KBR0 KBR1 KBR4 KBR...

Page 57: ...A B C D E F G H I J K L M N 1 2 3 4 5 6 7 8 9 10 11 53 ...

Page 58: ...A B C D E F G H I J K L M N 1 2 3 4 5 6 7 8 9 10 11 54 ...

Page 59: ...A B C D E F G H I J K L M N 1 2 3 4 5 6 7 8 9 10 11 55 ...

Page 60: ...V 60g BOARD LAYOUT TOP SIDE 56 ...

Page 61: ...V 60g BOARD LAYOUT BOTTOM SIDE 57 ...

Page 62: ...01 ECB_N TP913 TP908 TP907 TP900 TP905 TP903 TP917 SIM_PDO OE_N TP906 FLSH_CS LB USBVP B2 MIC_OUT J850 EXT CONNECTOR 1 GND 2 BATT_FDBK 3 EXT_BATT 4 USB 5 USB 6 USB_PWR 7 SW_B 8 UCTS_CE 9 UDCD 10 URI_CE 11 UDTR 12 UDSR_CE 13 INT4 14 INT5 15 AUDIO_OUT 16 AUDIO_IN 17 GND 18 GND 19 GND 20 GND 1 17 J800 KEYBOARD CONNECTOR 1 GND 2 ALRT_VCC 3 BL_SNK 4 ALRT_VCC 5 HS_INT 6 KBR7 7 KBR6 8 KBR5 9 KBR4 10 KBC0...

Page 63: ...20 16 19 4 2 17 12 14 GSM DCS PCS FILTER FILTER FILTER CP_RX CP_TX XTAL_BASE XTAL_EMIT SDTX TX_CLK CLK_OUT PLL_CP SCLK_OUT SDFS SDRX PRE_IN PRSC_IN PAC IC ANT_SW EXT ANT CONN ANT CONN BATT CONN BATT BATT_SER_D THERM GND VSIM1 GND SIM_I O SIM_RST VSIM1 SIM_CLK VPP12 TP_ANT VIBRATOR MIC 1 11 12 22 15 16 J825 FLIP CONNECTOR 1 V2 2 V2 3 RESET_OUT 4 GND 5 GND 6 GND 7 BB_MOSI 8 BB_SPI_CLK 9 SDI_D_C 10 D...

Page 64: ...product 6 flip assembly removing and replacing 31 I identification 33 international mobile station equipment identity 34 mechanical serial number 33 product 1 IMEI 34 in use indicator 12 indicators alert setting 13 battery level 13 in use 12 menu 13 message waiting 13 roam 12 service indicator status light 11 signal strength 12 voice message waiting 13 Introduction 1 K keyboard assembly removing a...

Page 65: ...nsceiver board assembly 24 volume smart buttons 26 revisions service manual 3 roam indicator 12 S serial number mechanical 33 service manual about 2 revisions 3 scope 2 service policy 3 customer support 4 out of box failure 3 product support 3 service procedure ordering replacement parts 4 shut down upon battery removal 15 signal strength indicator 12 SIM Application Toolkit 8 SIM card 33 personal...

Page 66: ...tarfish are registered trademarks of Starfish Inc a wholly owned independent subsidiary of Motorola Inc All other product or service names are the property of their respective owners 2001 Motorola Inc All rights reserved Personal Communications Sector 1500 Gateway Blvd Boynton Beach FL 33426 8292 Printed in U S A 07 01 6881038B35 6881038B35 O ...

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