Motorola MOTOFONE F3 Service Manual Download Page 1 | Manualshive

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Motorola MOTOFONE F3 Service Manual Download Page 1

Level 1 and 2 Service Manual

6809505A65-A

Digital Wireless Telephone

GSM 900/1800 or GSM 850/1900 MHz

GPRS

MOTO

FONE

TM

F3

1
2
3
...
»

Summary of Contents for MOTOFONE F3

Page 1: ...Level 1 and 2 Service Manual 6809505A65 A Digital Wireless Telephone GSM 900 1800 or GSM 850 1900 MHz GPRS MOTOFONE TM F3 ...

Page 2: ...US Patent Trademark Office All other product or service names are the property of their respective owners Motorola Inc 2006 All rights reserved Mobile Devices Business Sawgrass International Concourse 789 International Parkway Room S2C Sunrise FL 33325 6220 ...

Page 3: ...rmation 13 Operation 17 Tools and Test Equipment 23 Disassembly 24 Removing and Replacing the Battery Cover 25 Removing and Replacing the Battery 26 Removing and Replacing the Subscriber Identity Module SIM 27 Removing and Replacing the Rear Housing 28 Removing and Replacing the Transceiver Board Assembly 30 Removing the Keypad Lens 33 Subscriber Identity Module SIM and Identification Label 34 SIM...

Page 4: ...4 October 27 2006 6809505A65 A Contents MOTOFONE F3 ...

Page 5: ...mes Product names are listed on the front cover Product names are subject to change without notice Some product names as well as some frequency bands are available only in certain markets Product Changes When electrical mechanical or production changes are incorporated into Motorola products a revision letter is assigned to the chassis or kit affected for example A B or C and so on The chassis or ...

Page 6: ... Motorola product About This Service Manual Using this service manual and the suggestions contained in it assures proper installation operation and maintenance of F3 telephones Refer questions about this manual to the nearest Customer Service Manager Audience This document aids service personnel in testing and repairing F3 telephones Service personnel should be familiar with electronic assembly te...

Page 7: ...rform warranty and non warranty field service for level 2 assemblies and level 3 limited PCB component The Motorola High Technology Centers will perform level 4 full component repairs Customer Support Customer support is available through dedicated Call Centers and in country help desks Product Service training should be arranged through the local Motorola Support Center Parts Replacement When ord...

Page 8: ...act Motorola Inc on your TTY call 800 793 7834 Accessories and Aftermarket Division AAD Order replacement parts test equipment and manuals from AAD U S A Outside U S A Phone 800 422 4210 Phone 847 538 8023 FAX 800 622 6210 FAX 847 576 3023 Website http businessonline motorola com EMEA Phone 49 461 803 1404 Website http emeaonline motorola com Asia Phone 65 648 62995 Website http asiaonline motorol...

Page 9: ...t Current 300 mA max Average Stand by Current 4 0 mA max DRX2 2 0 mA max DRX9 Dimensions 47mm x 114mm x 9 1mm 1 96 inches x 4 17 inches x 0 66 inches Size Volume 50 cc 4 8 in3 Weight 70 g 3 52 oz with cell Temperature Range 10 C to 55 C 15 F to 130 F Battery Life 880 mAh Li Ion Battery Talk time 500 minutes Standby time 300 hours All talk and standby times are approximate and depend on network con...

Page 10: ...ing Function Specification Speech Coding Type Regular pulse excitation linear predictive coding with long term prediction RPE LPC with LTP Bit Rate 13 0 kbps Frame Duration 20 ms Block Length 260 bits Classes Class 1 bits 182 bits Class 2 bits 78 bits Bit Rate with FEC Encoding 22 8 kbps Receiver Specification ...

Page 11: ... time with up to 300 hours of standby time1 The phone accepts 3V and 1 8V mini subscriber identity module SIM cards which fit into the SIM holder under the rear housing cover These telephones feature an EPD Electrophoresis display and an internal antenna Features F3 telephones use advanced self contained sealed custom integrated circuits to perform the complex functions required for GSM GPRS commu...

Page 12: ...nectors The F3 controls are located on the front of the device as shown in Figure 1 061556o Figure 1 Telephone Controls and Indicators Signal Strength Battery Strength Phone book Turn phone on and off hang up exit menus Navigation pad Action Key Make and answer calls Lock and unlock keypad Headset and Phone charge connector ...

Page 13: ...r outgoing messages for example is lost Any text or image displayed on the screen at the time the battery is removed will remain visible on the screen The screen will refresh as soon as it is turned on again Whether a phone displays all indicators depends on the programming and services to which the user subscribes 061557o Figure 2 Main Screen Display E All batteries can cause property damage and ...

Page 14: ... characters To ensure proper memory retention turn the phone OFF before removing the battery A Motorola Penang J ESG Chihuahua S T D I Scotland B T D I Mexico K T D I Romeoville T T D I Downers Grove T TWS C Motorola China L Motorola Lawrenceville U T D I Hungary D T D I Shanghai China M TDI Malaysia M J Power V E ESG Evadin Brazil N TDI Manau Brazil W ESG Sung Woo F ESG Propower Korea O X ESG Fox...

Page 15: ...li 6 5x22x65 MK11 2300 3T BYD 6 6 9 8x47 9 LP063048A 3U Panasonic LL AAAA HHR70QAB4 3V Sanyo Toshiba 6mm NiMH THF6M 3W LG Chemical 6x30x48 ICP633048 3X BYD 5 4x30 1x48 2 LP053048A 3Y BYD 6x34x50 LPO53048A 3Z Panasonic 6 2x35 2x16 HF6OSS 4A Peacebay Manual 6mm NiMH F6MG 4B BYD 4x30x48 F6MG 4C Peacebay Auto 6 4x16 34 F6MP 4D Sanyo 6mm NiMH HFC1U 4E BYD 8x3 x47 5 LP083448SH 4F Sony 34x67 UP423467A4H ...

Page 16: ...JCCC position 1 A Motorola Penang t Backend Pack position 2 3 1V Panasonic AAA HHR55B2 position 4 5 6 903 cell date code from manufacturer position 7 8 11 TBD by supplier Example Line one of the first shift position 9 J 1999 Year of battery pack manufacture position 10 11 CC week twenty two backend pack 4M Toshiba 5 5x30x48 LGQ553048U 4N Sanyo 3 8x34x50 UF383450P 4P Toshiba 4 4x34x50 LGQ443450U 4R...

Page 17: ...sists of the original date code week positions per step 6 10 Batteries sold in China have an additional character date code Example Y Y Y Y M M D D A B C X X X X Where YYYYMMDD is the actual battery manufacturing date A is the line number B is the shift number A C is day shift B D is night shift C is a serial number from A to Z XXXX is a sequence number 11 Embedded battery packs use a 6 character ...

Page 18: ...18 October 27 2006 6809505A65 A General Operation MOTOFONE F3 ...

Page 19: ...able manual test mode 6680388B67 Disassembly tool plastic with flat and pointed ends manual opening tool Used during assembly disassembly of phone 6680388B01 Tweezers plastic Used during assembly disassembly RSX4043 A Torque Driver Used to remove and replace screws Torque Driver Bit T 5 Plus Apex 440 6IP Torx Plus or equivalent Used with torque driver Size 0 Phillips head driver Used to remove tra...

Page 20: ... in Table 1 preceding G Many of the integrated devices used in this equipment are vulnerable to damage from electrostatic discharge ESD Ensure adequate static protection is in place when handling shipping and servicing the internal components of this equipment G Avoid stressing the plastic in any way to avoid damage to either the plastic or internal components ...

Page 21: ...ry cover latch on the back of the phone and lift it up in the direction of the arrow then lift the battery cover away from the phone see Figure 3 3 To replace align the battery cover to the back of the phone 4 Gently press the battery cover into position until the battery cover snaps into place 061558o Figure 3 Removing the Battery Cover Battery cover Battery cover latch ...

Page 22: ...s the top of the battery into the battery compartment 6 Replace the battery cover as described in the procedures G Do not handle batteries with wet or sweaty hands Do not short the positive or negative terminals Non conductive tweezers or grasping tools are to be used for battery connector manipulation assembly and disassembly 061559o Figure 4 Removing and Replacing the Battery E There is a danger...

Page 23: ...battery as described in the procedures 2 Remove the SIM from the phone by sliding it in the direction indicated as shown in Figure 5 3 To replace carefully slide the SIM all the way into the SIM holder Observe the notched corner when inserting the SIM 4 Replace the battery and the battery cover as described in the procedures 061560o Figure 5 Removing the SIM SIM ...

Page 24: ... T5 driver to remove 4 housing screws see Figure 6 Set the screws aside for reuse 3 Use the plastic tweezers to release the housing latch next to the battery contacts under the rear housing see Figure 7 061561o Figure 6 Housing Screw Locations 061604o Figure 7 Releasing the Housing Latch Housing screw Housing screw Housing screw Housing screw Plastic tweezers Housing latch ...

Page 25: ...ousing to the phone 7 Lower the rear housing onto the phone 8 Gently press the rear housing onto the phone to engage the latches on the sides of the phone 9 Engage the housing latch in the center of the phone by gently pressing on the rear housing near the battery contacts 10 Insert and tighten the 4 housing screws using the T5 driver Tighten to 8 9Ncm 0 55 Do not overtighten 11 Replace the SIM ba...

Page 26: ...ar housing as described in the procedures 2 Use a size 0 Phillips screwdriver to remove the 4 main board screws see Figure 9 G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD and component damage 061563o Figure 9 Removing the Main Board Screws Main board screws Main board screws ...

Page 27: ...ssembly out of its place on the chassis Avoid damage to the microphone wires 4 Carefully lift the main board from the front chassis 061564o Figure 10 Removing the Microphone Assembly 061565o Figure 11 Removing the Transceiver Board Assembly Microphone assembly Plastic tweezers Main board Plastic tweezers Microphone assembly ...

Page 28: ...ssembly to the chassis 6 Insert and tighten the 4 main board screws with the size 0 Phillips screwdriver 7 Place the microphone assembly into the opening in the chassis Avoid damage to the microphone wires 8 Replace the rear housing SIM battery and battery cover as described in the procedures ...

Page 29: ...d in the procedures 2 Remove the keypad lens by carefully lifting one corner of the keypad lens by hand and peeling the entire keypad lens away from the chassis see Figure 12 G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD and component damage 061614o Figure 12 Removing the Keypad Lens ...

Page 30: ...ide access to the network Identification Each Motorola GSM phone is labeled with a variety of identifying numbers The following information describes the current identifying labels Mechanical Serial Number MSN The MSN is an individual unit identity number and remains with the unit through out its life The MSN can be used to log and track a phone on Motorola s Service Center Database The MSN is div...

Page 31: ...tworks based on mobile station types or individual units The full IMEI structure is listed in Table 2 Where TAC Type Allocation Code formerly known as Type Approval Code NN Reporting body identifier XXXXXX Type Identifier ZZZZZZ Individual unit serial number A Phase 1 0 Phase 2 check digit defined as a function of all other IMEI digits Other label number configurations present are TRANSCEIVER NUMB...

Page 32: ...all alert transducer audio distorted or volume is too low a Faulty antenna speaker assembly Replace the antenna speaker assembly with a known good antenna speaker assembly If the problem goes away replace with a new antenna speaker assembly Else proceed to b b Transceiver board defective Forward unit to a level 3 service center for replacement 5 Telephone transmit audio is weak usually indicated b...

Page 33: ...ment and procedures for flashing and flexing Part Numbers The following section provides a reference for the parts associated with F3 telephones b Faulty jack on rear housing Replace the rear housing Verify that the fault has been cleared and reassemble the unit with the new rear housing Table 3 Level 1 and 2 Troubleshooting Chart Continued Symptom Probable Cause Verification And Remedy ...

Page 34: ...38 October 27 2006 6809505A65 A Part Numbers MOTOFONE F3 Exploded View Diagram 061549o Figure 14 Exploded View Diagram 1 2 3 4 5 6 7 8 10 10 12 12 11 11 9 ...

Page 35: ...2 Speaker Vibrator Transducer 5 Rear Housing Assembly 0164078T01 Euro Band 0164078T02 US Band 6 SNN5796 Battery Pack 7 1588631Z01 Battery Door 8 0388668Z01 Screw M1 4x6 4pcs 9 0988673Z05 DC Headset Jack 10 5088694Z01 Mic Assembly 11 0388691Z01 Screw M1 4x2 6 4pcs 12 PWA Main PCB Assembly CHLG4614 Euro Band CHLG4616 US Band E There is a danger of explosion if the Lithium ion battery pack is replace...

Page 36: ...alia SPN5323A Travel charger F3 only BRAZIL SPN5320A Travel charger F3 only EURO SPN5324A Travel charger F3 only INDIA SPN5322A Travel charger F3 only MEXICO SPN5319A Travel charger F3 only PRC SPN5318A Travel charger F3 only TWN SPN5321A Travel charger F3 only UK HK SPN5325A Travel charger F3 only US ENG SPN5317A Table 5 Accessories Continued ...

Page 37: ...els 34 IMEI 35 Introduction 5 M microphone removing and replacing 34 MSN 34 N names product 5 O operation 12 battery 13 controls indicators and I O connectors 12 overview product 11 P part numbers accessories 39 parts exploded view diagram 38 exploded view parts list 39 replacement parts 37 product changes 5 identification 5 names 5 product overview 11 features 11 R Rear Housing removing and repla...

Page 38: ...ilure 7 product support 7 shut down upon battery removal 13 SIM description 34 SIM removing and replacing 27 specifications 9 subscriber identity module SIM 34 support customer 7 product 7 T test equipment 23 tools disassembly 23 Transceiver Board Assembly removing and replacing 30 transceiver board removing and replacing 34 troubleshooting troubleshooting chart 36 W warranty service 7 ...

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