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MB3034 - Assembly Instructions TJ/LJ/YJ Front Half Kit
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TJ/LJ/YJ FRONT HALF FRAME KIT
ASSEMBLY INSTRUCTIONS
Page 1: ...motobilt com 334 219 2333 MB3034 Assembly Instructions TJ LJ YJ Front Half Kit REV 0 1 TJ LJ YJ FRONT HALF FRAME KIT ASSEMBLY INSTRUCTIONS ...
Page 2: ...7 16 14 x 1 GR8 Qty 2 MB3034 BUMPER Qty 1 MB3034 DRIVER FRAME RAIL Qty 1 MB3034 PASSENGER FRAME RAIL Qty 1 MB3034 11 SIDE PLATE Qty 2 motobilt com 334 219 2333 MB3034 Assembly Instructions TJ LJ YJ Front Half Kit REV 0 2 KIT COMPONENTS ...
Page 3: ...34 Assembly Instructions TJ LJ YJ Front Half Kit REV 0 3 TJ LJ FRAME MODIFICATION REMOVE REMOVE THE FRONT UPPER AND LOWER CONTROL ARM MOUNTS HIGHLIGHTED IN RED ONCE THE MOUNTS ARE REMOVED GRIND THE FRAME SMOOTH REMOVE REMOVE REMOVE ...
Page 4: ...IFIED TJ LJ FRAME MODIFIED 10 3 4 9 3 8 DISCARD FRONT CONFIRM FRAME IS LEVEL ALL THE MEASUREMENTS ARE TO BE TAKEN FROM THE BOTTOM CORNER OF THE FACTORY BODY MOUNT DRAW TWO LINES THE LINE CLOSER TO THE FRONT OF THE FRAME IS WHERE YOU WILL CUT THE LINE FURTHER TO THE REAR OF THE FRAME IS WHERE THE NEW FRAME SECTION WILL STOP AFTER IT HAS BEEN SLID ONTO THE FACTORY FRAME ...
Page 5: ...IFIED 9 1 2 90 9 1 2 2 13 16 CUT LINE FRAME STOP FRONT FRONT 8 1 8 DISCARD ALL THE MEASUREMENTS ARE TO BE TAKEN FROM THE BOTTOM CORNER OF THE FACTORY BODY MOUNT DRAW TWO LINES THE LINE CLOSER TO THE FRONT OF THE FRAME IS WHERE YOU WILL CUT THE LINE FURTHER TO THE REAR OF THE FRAME IS WHERE THE NEW FRAME SECTION WILL STOP AFTER IT HAS BEEN SLID ONTO THE FACTORY FRAME ...
Page 6: ...RONT FRONT TJ FRAME YJ FRAME FRAME STOP LINE FRAME STOP LINE DRIVER FRONT FRAME RAIL DRIVER FRONT FRAME RAIL FACTORY FRAME CONFIRM LEVEL CONFIRM LEVEL FACTORY FRAME CONFIRM LEVEL CONFIRM LEVEL 15 14 13 16 REPEAT STEPS FOR PASSENGER SIDE CONFIRM THE TWO SECTIONS OF FRAME ARE LEVEL TO ENSURE THEY ARE PARALLEL AND INSTALLED CORRECTLY ...
Page 7: ...CK NUT 7 16 14 HEX BOLT 7 16 14 x 1 HEX BOLT 7 16 14 x 1 USE THE 7 16 HARDWARE TO LOCATE AND SECURE THE BUMPER THEN REMOVE AFTER TACK WELDING MB3034 PASSENGER FRAME RAIL MB3034 BUMPER HEX BOLT 7 16 14 x 1 REMOVE AFTER TACK WELDING INSERT FRAME RAIL TW REMOVE THE 7 16 HARDWARE AFTER THE BUMPER IS TACK WELDED TO THE FRAME RAIL CONFIRM BUMPER AND FRAME ARE SQUARE AND PARALLEL BEFORE PROCEEDING ...
Page 8: ... TJ LJ YJ Front Half Kit REV 0 8 BUMPER SIDE PLATE INSTALL MB3034 11 SIDE PLATE MB3034 11 SIDE PLATE MB3034 BUMPER MB3034 DRIVER FRAME RAIL MB3034 PASSENGER FRAME RAIL NOTE HARDWARE IS REMOVED MB3034 BUMPER MB3034 DRIVER FRAME RAIL MB3034 11 SIDE PLATE TW ...
Page 9: ... LJ YJ Front Half Kit REV 0 9 FINISH WELD MB3034 DRIVER FRAME RAIL MB3034 DRIVER FRAME RAIL FACTORY FRAME FW FW FW MB3034 DRIVER FRAME RAIL MB3034 BUMPER MB3034 DRIVER FRAME RAIL MB3034 BUMPER MB3034 11 SIDE PLATE FW FW MB3034 DRIVER FRAME RAIL MB3034 BUMPER ...
