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Most PONTIG 210 DC MOST, User Manual

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User Manual 

for Welding Rectifier

PONTIG 210 DC MOST

User Manual

Version 1.0k of 07.08.2019

Original manual

Catalogue no: 52 00 005423

Every person using or responsible for the maintenance of this device should read the 

entire contents of this user’s manual before starting work. This will optimize the use of 

device potential.

Attention!

 Prior commencing work please familiarize yourself with the user manual. 

Attention!

 A copy of this User Manual should be stored near the device and available for 

operator at all times.

Summary of Contents for PONTIG 210 DC MOST

Page 1: ...sponsible for the maintenance of this device should read the entire contents of this user s manual before starting work This will optimize the use of device potential Attention Prior commencing work p...

Page 2: ...nual 2 Maintenance 3 Technical description 4 Installation and use 5 Technical data and device completion 6 Device construction 7 Pontig 210 DC Control panel 8 TIG DC welding method 9 MMA coated electr...

Page 3: ...rior to starting your work remove all flammables from the welding area Welding inside tanks previously used as flammable liquids storage is forbidden Place all combustible materials away from welding...

Page 4: ...sure long and reliable work do not place or use this device on an inclined surface of more than 15 do not use the device for pipe defrosting this device must be located within a free circulation of cl...

Page 5: ...t is not allowed to work on a suspended device e g using a gantry or a crane Maintenance and repair works should be carried out by authorized personnel in compliance with the applicable safety conditi...

Page 6: ...be used for welding a MMA electrode welding direct current DC Recommended electrode diameter 2 0 4 0 mm Electrodes with a rutile or basic coating open circuit voltage DC U 65V for steel and stainless...

Page 7: ...r factor cos fi 0 7 Power consumption kW 8 2 MMA 6 0 TIG Efficiency 85 Plug Schuko 16A Insulation class F Protection class IP 21S Standard EN 60974 1 CE Ma Dimensions mm 432x167x312 Weight kg 8 2 11 k...

Page 8: ...n Figure 1 PONTIG 210 DC MOST device construction 1 ON OFF switch rear side 2 Gas connection rear side 3 Top handle 4 Control panel see section 7 5 Current socket 6 TIG torch controlled socket 7 TIG t...

Page 9: ...button 3 Operating mode selection button on the TIG torch 4 Welding parameter adjustment knob 5 Welding method selection button Selection of welding method 6 TIG pulse indicator 7 TIG DC indicator 8...

Page 10: ...current indicator 16 TIG gas flow indicator 17 TIG pulse time factor indicator 18 TIG pulse frequency indicator 19 Spot welding time HotStart arc ignition indicator 20 ArcForce function indicator 21...

Page 11: ...nt rise upslope time current drop downslope time welding current background current pulse frequency are adjustable in TIG pulse method Arc ignition time pre set current and arc current are adjustable...

Page 12: ...ngle adjusted to TIG welding current See advices in table 2 Material thickness mm Tungsten electrode diameter mm Additional wire diameter mm Welding current A Argon flow l min Nozzle outlet mm 1 1 1 0...

Page 13: ...me upslope time indic 14 by pressing the welding parameter selec tion button 2 and set the upslope time in seconds with the knob 4 range 0 60s Select welding current settings I1 indicator 13 by pressi...

Page 14: ...nge 0 20s Table 3 Functions available for TIG DC welding After setting welding parameters adjust the correct argon flow with the bottle reducer Press the TIG torch button to start the solenoid valve a...

Page 15: ...flow time indicator 16 by pressing the welding parameter selection button 2 and set the pre flow time in seconds with the knob no 4 range 0 0 3 0s Select the initial current setting function indicator...

Page 16: ...I2 display 12 by pressing the welding parameter selection button 2 and set the background current in amperes using knob 4 range 10 200A Select TIG current descending time downslope time indic 23 by pr...

Page 17: ...election button 2 and set the frequency in Hz with knob 4 range 0 5 200Hz Table 4 Functions available for TIG pulse welding After setting welding parameters adjust the correct argon flow with the bott...

Page 18: ...ens and starts high frequency HF arc ignition Keep the torch 2 4 mm away from the workpiece After the arc is ignited HF turns off and the welding current increases Release the torch trigger welding wi...

Page 19: ...n electrode diameter with the knob 1 see instructions on the electrode packet The value of the welding current is shown in display 1 the indicator 25 lights up continuously The electric arc is initiat...

Page 20: ...welding parameter selection button 2 and set the time for the arc ignition for MMA method range for HotStart 0 1 1 0s Select the ArcForce 20 function by pressing the welding parameter selection button...

Page 21: ...he display are incorrect Welding with MMA electrode is not possible The device is not in MMA mode Switch to MMA welding indicator 8 is on You can not ignite the welding arc in TIG The device is not in...

Page 22: ...otential welding problems Problem Potential cause No high frequency TIG Pulse current Defective HF ionizer Contact technical support The mass cable is not connected properly Check and connect the cabl...

Page 23: ...ual Version 1 0 of 07 08 2019 Original manual PONTIG 210 DC MOST 23 11 Electrical scheme to connect the enclosure rectifier bridge FAN YD Main switch Single phase Yellow green wire Figure 3 Electrical...

Page 24: ...entioned above is in conformity with the relevant requirements of EU harmonization legislation The Low Voltage Directive LVD 2014 35 EC The Electromagnetic Compatibility EMC Directive 2014 30 EU with...

Page 25: ...C MOST 25 13 Recycling In accordance with Directive 2012 19 EU WEEE II WEEE Waste Electrical and Electronic Equipment after decommissioning the device must be recycled by a specialized company Do not...

Page 26: ...User Manual Version 1 0 of 07 08 2019 Original manual PONTIG 210 DC MOST 26 NOTES...

Page 27: ...User Manual Version 1 0 of 07 08 2019 Original manual PONTIG 210 DC MOST 27 NOTES...

Page 28: ...70 00 fax 32 342 70 01 54 156 Wroc aw ul Stargardzka 9 C tel fax 71 351 79 34 71 351 79 36 65 410 Zielona G ra ul Fabryczna 14 tel 68 322 11 81 fax 68 322 11 87 UAE United Arab Emirates RME MIDDLE EAS...

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