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Mosa TS 415 VS/VSX, Use And Maintenance Manual, Spare Parts Catalog, Page: 1 / 62

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Mosa TS 415 VS/VSX Use And Maintenance Manual, Spare Parts Catalog Download Page 1

TS 415 VS / VSX

50/60 Hz

USE AND MAINTENANCE MANUAL

SPARE PARTS CATALOG

264149003 - GB

0 4 0 9

05/05/03  26414M00
preparato da UPT
approvato da DITE

Summary of Contents for TS 415 VS/VSX

Page 1: ...TS 415 VS VSX 50 60 Hz USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 264149003 GB 0 4 0 9 05 05 03 26414M00 preparato da UPT approvato da DITE...

Page 2: ......

Page 3: ...VSX Kg CONNECTOR FOR REMOTE CONTROL WELDING CURRENT REGULATION MUFFLER FILTER BATTERY The unit is composed of a structured base which includes a tank an engine alternator unit fixed on the base by 4 e...

Page 4: ...ll continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harm...

Page 5: ...1 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STOPPING THE ENGINE GASOLINE ENGIN...

Page 6: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Page 7: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Page 8: ...irectives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of t...

Page 9: ...Kg 840 Kg Measured acoustic power 98 LWA 73 dB A 7m 95 LWA 70 dB A 7m Guaranteed acoustic power 95 LWA 70 dB A 7m Dimensions and weight are inclusive of all parts without wheels and towbar 2000 14 CE...

Page 10: ...350 A 100 450 A 35 400 A 60 350 A 100 Strikingvoltage 70 V 70 V SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The...

Page 11: ...harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical con...

Page 12: ...IONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing It is compulsory to use the personal prote...

Page 13: ...mediately to a non polluted zone the person involved FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid...

Page 14: ...e sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or seri...

Page 15: ...t so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of th...

Page 16: ...Installazione Installation Installation GE 22 VS VSX GE 22 VSX COMPOUND TS 415 VS VSX M 2 7 MOSA REV 1 11 07 10 04 03 34223 I Luftzirkulation Instalaci n E D NL M1 4 M1 4 B 94 93...

Page 17: ...as not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to infor...

Page 18: ...hine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN...

Page 19: ...lease keep to following instructions 1 Lift the generating set by means of a suitable hook 2 Slightly fix the jaw 3 of the parking foot to the bar with the screws 4V the nuts and the washers and tight...

Page 20: ...the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fue...

Page 21: ...in the engine use manual CAUTION The machines with E P 1 engine protection device D1 use the accelerator lever ONLY IN EMERCENCY when the engine protection does not work In this case turn immediately...

Page 22: ...L USE OF THE ENGINE Using the engine in special conditions which need an immediate intervention such as emergency plants etc use advise to use our Engine Assistance Centres for specific interventions...

Page 23: ...EVER Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engin...

Page 24: ...t EP2 B3 E A S connector B4 Exclusion indicating light PTO HI B5 Auxiliary current push button C2 Fuel level light C3 E A S PCB C6 Control unit for generating sets QEA D Ground fault interrupter 30 mA...

Page 25: ...05 05 03 26414 I Comandi Controls Commandes TS 415 VS VSX M 31 MOSA REV 0 05 03 400Y230I110I 50 60Hz Version 400Y230I110I 50 60Hz Version...

Page 26: ...orking of varius electric protection devices referring to the several distribution system TT TN IT operation unnecessary for machine with isometer Fully insert the welding cable plugs into the corresp...

Page 27: ...ding current which keeps always the lit arc necessary for some types of cellulosic electrodes or when a high penetration is wanted For electrodes of basic or rutile type position the switch on OFF the...

Page 28: ...10 10 synchronous 5 5 5 5 Indicative no load voltage The areas access of which is forbidden to unqualified personel are the control switchboard front the exhaust of the endothermic engine WARNING The...

Page 29: ...ic connections a current leakage of more than 30 mA occurs UNIT FITTED WITH THERMAL MAGNETIC BREAKER Turn on the thermal magnetic breaker Z2 by pushing it to the ON position The thermal magnetic break...

Page 30: ...the front panel by means of a multipole connector To regulate the current from the TC2 TC2 50 move the switch 7 located above the multipole connector 8 to ON position Position welding current adjusti...

Page 31: ...o totalize the welding current of two positions or of two welding machine Connect each one of the inputs and of the PAR 600 to each welding position and draw according to the use the total current fro...

Page 32: ...r in operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pr...

Page 33: ...he SCR s 2 If the diode bridge is OK replace the PCB 1 Check that the pins of the green connectors are clean and making good contact Check that shunt connections are tight 2 Replace the welding curren...

Page 34: ...the laws and or dispositions in force in the place WARNING Have qualified personnel do maintenance and troubleshooting work Stop the engine before doing any work inside the machine If for any reason...

Page 35: ...Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about ever...

Page 36: ...ncerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must...

Page 37: ...22 VSX COMPOUND TS 415 VS VSX M 53 Abmessungen Dimensiones E D NL 1350 1300 2700 735 850 130 1080 100 NEUTRO COLLEGATO A MASSA NEUTRAL BONDED TO FRAME NEUTRE RACCORDE AU BATI NEUTRO CONECTADO A MASA N...

Page 38: ...holder ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating an...

Page 39: ...mostat N4 Choke solenoid O4 Step relay P4 Circuit breaker Q4 Battery charge sockets R4 Sensor cooling liquid temperature S4 Sensor air filter clogging T4 Warning light air filter clogging U4 Polarity...

Page 40: ...n divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione STARTER KEY OFF ON ST 30 15 50 1 6 3 2 4 5 2 1 7 3 4 6 8 5 2 4 3 9 2 9 9 9 9 9 6 9 9 4 4 3 3 9 9 7 8 9 9 2 2 10 1 1 10 9 A Sostit...

Page 41: ...Schema elettrico Electric diagram Schemas electriques TS 415 VS VSX M 61 2 MOSA REV 0 05 03 05 05 03 26414 I...

Page 42: ...Schema elettrico Electric diagram Schemas electriques TS 415 VS VSX M 61 3 MOSA REV 0 05 03 05 05 03 26414 I...

Page 43: ...Schema elettrico Electric diagram Schemas electriques TS 415 VS VSX M 61 5 MOSA REV 0 05 03 05 05 03 26414 I...

Page 44: ...Schema elettrico Electric diagram Schemas electriques TS 415 VS VSX M 61 6 MOSA REV 0 05 03 05 05 03 26414 I...

Page 45: ...Schema elettrico Electric diagram Schemas electriques TS 415 VS VSX M 61 7 MOSA REV 0 05 03 05 05 03 26414 I...

Page 46: ......

Page 47: ...UTRALBONDEDTOFRAME NEUTROCOLLEGATOAMASSA 65 60 Hz A 10 50 15 55 500 300 V ST RS 0 200 100 TR 0 h HOURMETER I 0 EA 1 25 20 125 1 3 13 18 17 16 20 21 22 12 21 22 23 14 11 8 2 19 15 4 5 6 EA 1 12 50 Hz 5...

Page 48: ...05 05 03 26414 I Ricambi Spare parts Pi ces de rechange TS 415 VS VSX EA 12 MOSA REV 1 04 09 1 2 3 4 5 6 7 7a 60Hz 8 9 11 11a 60Hz Version 12 13 14 17 18 19 20 21 23 qm 10 10a sp 1 sp 1 5 22 qm 16 15...

Page 49: ...2 02 07 11 282002200 MOTORE VM SUN 2105 14A VM SUN 2105 14A ENGINE 50Hz Fino a Up to REV 1 06 06 Del 34 07 02 02 07 11a 264162200 MOTORE VM SUN 2105 1800 rpm VM SUN 2105 1800 rpm ENGINE 60Hz Fino a Up...

Page 50: ...A 200 A 400A 20 ON OFF ARC FORCE ON OFF TELECOMANDO REMOTECONTROL FUSE FUSE 5x20 0 1A 48V c a 5kVA 0 500 V 0000100h Hour Meter FUEL 1 2 1 ON OFF START 30 31 32 33 34 35 36 36a 60Hz 37 38 39 40 41 42...

Page 51: ...0409860 UNITA FILTRO ANTIDISTURBI ANTIJAMMING FILTER 55 107509041 SBARRETTA BOX CONDENSATORI CONNECTING PLATE CAPACITOR BOX fino a up to REV 1 06 06 Del 06 06 06 02 06 50Hz Del 32 05 14 03 05 60Hz 55...

Page 52: ...05 05 03 26414 I Ricambi Spare parts Pi ces de rechange TS 415 VS VSX EA 14 MOSA REV 0 05 03...

Page 53: ...A SUPPORTO PONTE DI BASE 95 366108218 PARATIA INFERIORE ALTERNATORE 96 102302280 GUARNIZIONE L MT 1 qm 97 105612060 ANTIVIBRANTE 98 282001050 BASAMENTO 99 764409150 BATTERIA Era 105611470 100 10730177...

Page 54: ...05 05 03 26414 I Ricambi Spare parts Pi ces de rechange TS 415 VS VSX EA 15 MOSA REV 0 05 03...

Page 55: ...7814013 RONDELLA ISOLANTE 124 317805091 STAFFA SUPPORTO PONTE DI BASE 125 107815043 BOCCOLA ISOLANTE 126 271704010 RESISTORE Pos Rev Cod Descr Note 110 282008225 WALL X EXHAUST MUFFLER BOX 111 3433320...

Page 56: ...05 05 03 26414 I Ricambi Spare parts Pi ces de rechange TS 415 VS VSX EA 16 MOSA REV 0 05 03...

Page 57: ...TURA ANTER 145 282008015 FIANCATA SX CARENATURA ANTER 146 102042870 MOLLA 147 343338100 COPERCHIO FRONTALE Pos Rev Cod Descr 135 343338270 HINGE PIN 136 282008021 FRONT COVER 137 840952053 WATER CAP 1...

Page 58: ...NAMENTO PARKING STAND Da from REV 1 02 07 Del 09 07 26 01 07 Fino a up to REV 1 02 07 Del 178 08 15 10 08 2 102351750 PIEDE DI STAZIONAMENTO PARKING STAND Fino a up to REV 0 12 02 Del 09 07 26 01 07 3...

Page 59: ...REGULATOR Fino a Up to REV 10 99 Del 129 06 04 09 07 7 836709715 POTENZIOMETRO WELDING CURRENT REGULATOR Da From REV 07 07 Del 129 06 04 09 07 8 107509900 SCATOLA CASE BOTTOM HALF 9 209519901 COPERCH...

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Page 62: ...MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466...

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