GE 7554 YSX-EAS
356499003 - GB
0 6 1 1
01/06/11 35649M00
preparato da UPT
approvato da DITE
USE AND MAINTENANCE MANUAL
Page 1: ...GE 7554 YSX EAS 356499003 GB 0 6 1 1 01 06 11 35649M00 preparato da UPT approvato da DITE USE AND MAINTENANCE MANUAL ...
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Page 3: ... and sure lifting a chest hinged to the base for a quick access to the engine to the air filter and to the battery The set is completed by a frontal panel where the sockets the protections and the measuring instruments are mounted all this protected by a same sized cover Main Characteristics of the unit Threephase power 5 6 kW 400 V 50 Hz Diesel engine YANMAR L 100 N Synchronous alternator brushle...
Page 4: ...tisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Manual of Quality The advantages for MOSA clients are Constant quality of products and services at thehigh level which the client expects Continuous efforts to improve the products andtheir performance...
Page 5: ... M 2 6 INSTALLATION AND ADVICE M 2 7 INSTALLATION M 3 UNPACKING M 4 1 TRANSPORT AND DISPLACEMENTS M 6 9 ASSEMBLY CTM 2 M 20 SET UP FOR OPERATION M 21 STARTING AND STOPPING THE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 37 USE AS A GENERATOR M 38 5 REMOTE CONTROL M 39 4 ENGINE PROTECTION ES EV M 40 2 TROUBLE SHOOTING M 43 MAINTENANCE M 45 STORAGE M 46 CUST OFF M 53 DIMENSIONS M 60 ELECTRICAL SYSTE...
Page 6: ...laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illeg...
Page 7: ...laces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the ...
Page 8: ...t of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Furthermore on each model it is shown the noise level value the symbol used is the following The indication is shown in a clear readable and indeleble way on a sticker REV 5 ...
Page 9: ...s and weight are inclusive of all parts without wheels and towbar 01 06 11 35649 GB TECHNICAL DATA GE 7554 YSX M 1 5 MOSA REV 0 01 06 2000 14 CE 2000 14 CE OUTPUT Declared power according to ISO 8528 1 temperature 25 C 30 relative hummidity altitude 100 m above sea level It s admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for e...
Page 10: ...o harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SAFETY PRECAUTIONS This h...
Page 11: ...r persons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fi...
Page 12: ...k completely Wipe up spilled fuel before starting engine An electric shock can kill Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Ingestion Do not induce vomit as to avo...
Page 13: ...t so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in case of dislevel 26 11 99 M2 6GB 1 5 m 1 5 m 1 5 m GAS DI SCARICO EXHAUST OUTPUT MOVES OF THE MACHINE At any move check that the engine is off that there are no connections with cables wh...
Page 14: ...een rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the envelope A the ...
Page 15: ...e with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instructions you could damage ...
Page 16: ...assemble the parts as shown in the drawing The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements ATTENTION 29 10 01 M6GB ...
Page 17: ...ry for all models equipped with a diffe rential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations re quiring or employing additional electrical protection devices the coord...
Page 18: ... use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual CAUTION If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes CAUTION STOPPING THE ENGINE Before stopping the engine it is compulsory to effect the following operati...
Page 19: ...it EP2 B3 E A S connector B4 Exclusion indicating light PTO HI B5 Auxiliary current push button C2 Fuel level light C3 E A S PCB C6 Control unit for generating sets QEA D Ground fault interrupter 30 mA D1 EnginecontrolunitandeconomiserEP1 D2 Ammeter E2 Frequency meter F Fuse F3 Stop switch F5 Warning light high temperature F6 Arc Force selector G1 Fuel level transmitter H2 Voltage commutator H6 Fu...
Page 20: ...Comandi Controls Commandes MOSA REV 0 07 10 09 07 10 35649 D Bedienelemente Mandos GE 7554 YSX M 31 ...
Page 21: ...e beginning of every work check the electric parameters and or the controls placed on the front Make sure that the ground connection 12 is efficent keep to installation local rules and or to national laws in order to integrate or ensure the working of varius electric protection devices referring to the several distribution system TT TN IT operation unnecessary for machine with isometer See page M ...
Page 22: ...o work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 5D assures the following fonctions starting starting key Q1 acceleration selector 16 stop starting key Q1 indication of oil low pressure warning light O1 To stop the set move the accelerator lever 16 to the minimum position them turn the key to OFF position USE OF T...
Page 23: ...er in operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pressure In case of low oil pressure check the level and if it is correct call the Service Station In case of high temperature make sure that there are no leaves and or pieces of material obstructing t...
Page 24: ...ce Department Black smoke 1 Air filter clogged 2 Overload 3 Injectors defective Injection pump requires calibration 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of Service Department White smoke 1 Oil level too high 2 Motor cold or in prolonged operation with little or no load 3 Segments and or cylinders worn out 1 Eliminate excess oil 2 Insert load only with m...
Page 25: ...d 2 Voltage regulating device where it is assembled defective or requires calibration 3 Alternator defective 1 Regulate speed to its nominal no load value 2 Adjust regulator device as indicated in alternator manual or replace For all generating sets with double regulating system AVR and COMPOUND please set the excitation circuit as instructed on the alternator use and maintenance manual 3 Check wi...
Page 26: ...nce and troubleshooting work l Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open l Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring ...
Page 27: ... all levels engine oil fuel level battery electrolyte if necessary top it up 3 Control of electrical connections and cleaning of control panel EVERY WEEK NO LOAD X WITH LOAD X X X X X For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are nece...
Page 28: ...n the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to re charge the battery and to prevent any possible bloking of the injection system For long per...
Page 29: ...id of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and infla mable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine...
Page 30: ...Dimensioni Dimensions Dimensions MOSA REV 0 10 01 21 10 04 35640I Abmessungen Dimensiones GE 6000 6500 SX GS GE 7000 SX GA M 53 E D NL ...
Page 31: ... filter clogging T4 Warning light air filter clogging U4 Polarity inverter remote control V4 Polarity inverter switch Z4 Transformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON OFF C5 Accelerator electronic control D5 Actuator E5 Pick up F5 Warning light high temperature G5 Commutator ...
Page 32: ... MOSA REV 0 07 10 Schema elettrico Electric diagram Schemas electriques GE 7554 YSX M 61 1 Stromlaufplan Esquema eléctrico 09 07 10 35649 D ...
Page 33: ... MOSA REV 0 07 10 Schema elettrico Electric diagram Schemas electriques GE 7554 YSX M 61 2 Stromlaufplan Esquema eléctrico 09 07 10 35649 D ...
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