GE 7000 - 7500 HSX
357709003 - GB
1 0 1 1
© MOSA - 01/09/08 35770M00
preparato da UPT
approvato da DITE
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOGS
Page 1: ...GE 7000 7500 HSX 357709003 GB 1 0 1 1 MOSA 01 09 08 35770M00 preparato da UPT approvato da DITE USE AND MAINTENANCE MANUAL SPARE PARTS CATALOGS ...
Page 2: ......
Page 3: ...strial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise BATTERY ENGINE BASE FRONT PANEL CANOPY A...
Page 4: ...tisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Manual of Quality The advantages for MOSA clients are Constant quality of products and services at thehigh level which the client expects Continuous efforts to improve the products andtheir performance...
Page 5: ...N AND ADVICE BEFORE USE M 2 6 INSTALLATION WARNINGS M 2 7 INSTALLATION AND DIMENSIONS M 3 PACKING M 4 1 TRANSPORT AND HANDLING M 6 13 ASSEMBLY CTM M 25 SET UP FOR OPERATION M 26 STARTING THE ENGINE M 27 STOPPING THE ENGINE M 31 CONTROLS M 37 USING THE GENERATOR M 38 5 REMOTE CONTROL M 40 2 TROUBLE SHOOTING M 43 MACHINE MAINTENANCE M 45 STORAGE M 46 CAST OFF M 60 ELECTRICAL SYSTEM LEGEND M 61 ELECT...
Page 6: ...laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illeg...
Page 7: ...laces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the ...
Page 8: ...t of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Furthermore on each model it is shown the noise level value the symbol used is the following The indication is shown in a clear readable and indeleble way on a sticker REV 5 ...
Page 9: ...cola Serial number ______________________________ è conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformité avec ce qui est prévu par les Directives Communautaires et relatives modifications conforms with the Community Directives and related modifications mit den Vorschriften der Gemeinschaft und deren Ergänzungen übereinstimmt in overeenkomst is met de inho...
Page 10: ...ower for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the PRP It s admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitu...
Page 11: ...o harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SAFETY PRECAUTIONS This h...
Page 12: ...persons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fire...
Page 13: ...k completely Wipe up spilled fuel before starting engine An electric shock can kill Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Ingestion Do not induce vomit as to avo...
Page 14: ...t so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in case of dislevel 26 11 99 M2 6GB 1 5 m 1 5 m 1 5 m GAS DI SCARICO EXHAUST OUTPUT MOVES OF THE MACHINE At any move check that the engine is off that there are no connections with cables wh...
Page 15: ...Installazione Installation Installation Luftzirkulation Instalación GE 7000 7500 HSX REV 1 10 11 01 09 08 35770 I M 2 7 ...
Page 16: ...REV 0 10 11 01 09 08 35770 I Dimensioni Dimensions Dimensions Abmessungen Dimensiones GE 7000 7500 HSX M 2 7 1 ...
Page 17: ...n rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the envelope A the us...
Page 18: ...ith it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instructions you could damage the...
Page 19: ...d assemble the parts as shown in the drawing The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine move ments ATTENTION 26 06 01 M6GB ...
Page 20: ...warning light is lighted during the starting it means that there is a lack of fuel in the tank For further details on the type of gasoline to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion MOTORS WITH OIL ALERT DEVICE The Oil Alert system is designed to prevent damage t...
Page 21: ...rted up Do not use the CHOKE button if the motor is hot or if the ambient temperature is suf ficiently high REMOTE START The unit can also be started by means of the remote TCM control device or through the EAS automatic intervention panel 1 Position the LOCAL START REMOTE START I6 selector on REMOTE START 2 Connect to the EAS B3 connector the TCM or the EAS panel Start up with TCM Use the control...
Page 22: ...he front panel is completely disa bled to stop the generator use the controls on the TCM or EAS panel WARNING NB as a safety measure the start up key must be entrusted to qualified personnel The unit can also be shut down by means of the TCM remote control or EAS panel Check that the EAS B3 connector is con nected to the cable from the TCM or EAS panel Verify or position the LOCAL START RE MOT STA...
Page 23: ...rmal switch Fuel cock Oil syringe EAS connector G F I Start Local Remote selector Choke button Hour counter Fuel warning light Voltmeter Starter key Battery Thermal magnetic circuit breaker Prise de mise à terre Prises de courant en c a Filtre air moteur Jauge niveau huile moteur Bouchon remplissage huile moteur Bouchon réservoir Silencieux d échappement Bouchon décharge huile moteur Protection th...
Page 24: ... nominal values for voltage frequency power factors cos ϕ There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NE VER EXCEED the power indications paying careful at tention when several loads are powered simultaneous...
Page 25: ...us motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operati...
Page 26: ...the thermic protection forcefully pressed to prevent its intervention ATTENTION USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automat...
Page 27: ... TCM 15 6 is used it is not possible to connect the E A S automatic intervention unit USE OF THE REMOTE CONTROL TCM 6 The coupling of the TCM 6 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 6 assures the following fonctions starting starting key Q1 stop ...
Page 28: ...tive 1 Clean or replace filter element s Refer to engine manual 2 Drain fuel tank and carburetor Refuel with fresh gasoline 3 Replace or repair faulty components Ask for intervention of Service Department 1 Check the load connected and diminish 2 Check on the entire installation cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground 3 Replac...
Page 29: ... and troubleshooting work l Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open l Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring the...
Page 30: ... all levels engine oil fuel level battery electrolyte if necessary top it up 3 Control of electrical connections and cleaning of control panel EVERY WEEK NO LOAD X WITH LOAD X X X X X For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are nece...
Page 31: ...n the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to re charge the battery and to prevent any possible bloking of the injection system For long per...
Page 32: ...id of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and infla mable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine...
Page 33: ... B Klemmleiste C Kondensatorbox D FI Schalter GFI F Sicherung G Steckdose 400V 3 phasig H Steckdose 230V 1 phasig M Stundenzähler N Voltmeter G1 Füllstandssensor Kraftstoff M1 Warnleuchte Kraftstoff Q1 Zündschloss R1 Anlasser S1 Batterie T1 Ladegenerator Batterie S2 Ölstandssensor Z2 Thermomagnetschalter Si Automat B3 Steckdose EAS Fernstart G3 Zündspule H3 Zündkerze M3 Diode Batterielader N3 Rela...
Page 34: ...Schema elettrico Electric diagram Schemas electriques Stromlaufplan Esquema eléctrico GE 7000 7500 HSX REV 1 10 11 M 61 1 01 09 08 35770 I ...
Page 35: ...r Approved Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione A C KEY COLOR LEGENDA COLORI R B NERO BLACK ROSSO RED BL BLU BLUE BIANCO WHITE W B BR BL BL BL BL BL BL GRIGI...
Page 36: ...ne Macchina Data Progetto di n Pag n 3 Date Appr Approved Project Denomination Machine Modification Date Da Pag Alla Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione S T R S T R S S N R S S S N S S N S T T T R R R A N N N N S T ...
Page 37: ...Schema elettrico Electric diagram Schemas electriques Stromlaufplan Esquema eléctrico GE 7000 HSX REV 1 09 10 M 61 4 01 09 08 35770 I ...
Page 38: ...Schema elettrico Electric diagram Schemas electriques Stromlaufplan Esquema eléctrico REV 1 09 10 GE 7500 HSX 01 09 08 35770 I M 61 5 ...
Page 39: ...EAUBATI NEUTRALBONDEDTOFRAME NEUTROCOLLEGATOAMASSA 65 60 Hz A 10 50 15 55 500 300 V ST RS 0 200 100 TR 0 h HOURMETER I 0 EA 1 25 20 125 1 3 13 18 17 16 20 21 22 12 21 22 23 14 11 8 2 19 15 4 5 6 EA 1 12 50 Hz 50 Hz 3 EA 1 4 12 TS 0000 GE V le Europa 59 20090 CUSAGO MI ITALY Tel 39 02 90352 1 fax 39 02 90390466 0987654321 TYPE SERIAL N 22 03 00 R1GB The requested data are to be found on the data pl...
Page 40: ...Ricambi Spare parts Piéces de rechange REV 0 09 08 E D NL Ersatzteile Tabla de recambios GE 7000 7500 HSX GU 1 01 09 08 35770 I ...
Page 41: ...L40 19 M354502078 RACCORDO TUBO SCARICO Fino a REV 1 09 10 Del 68 11 20 06 11 19 M357712078 RACCORDO TUBO SCARICO Da REV 2 10 11 Del 68 11 20 06 11 20 M357703097 CUFFIA SUPERIORE ALTERN FOR Pos Rev Cod Descr Note 1 M105111290 FAN 2 M356323039 FIXING FAN SPACER 3 M356403038 LOCKING WASHER 4 M356321035 VIBRATION DAMPER 5 M259123101 ALTERNATOR BRACKET 6 M306479071 ELECTRO MAGNET CHOKE CONTROL 7 M3564...
Page 42: ...cambi Spare parts Piéces de rechange REV 2 10 11 Ersatzteile Tabla de recambios GE 7000 7500 HSX 01 09 08 35770 I GE 7000 STD Version GE 7000 Schuko Version GE 7500 STD Version GE 7500 Schuko Version GU 2 ...
Page 43: ... 250V 16 M307017240 PRESA 220V 16A EEC SOCKET 16A 220V 2P T 17 M105111520 PRESA CEE 220V MONOF 2P T EEC SOCKET SINGLE PH 220V 2P T 18 M357017027 PIASTRINA SMALL PLATE 19 M256237300 VOLTMETRO DIGITALE DIGITAL VOLTMETER 20 M256557325 INTERRUT MAGNETOTERM 3P 10A CIRCUIT BREAKER 3P 10A 21 M734507325 INTER MAGNETOTERMICO 16A1P N CIRCUIT BREAKER 16A 1P T 22 M105111540 INTERR DIFFERENZIALE 4P GFI 4P 23 M...
Page 44: ...Ricambi Spare parts Piéces de rechange REV 0 09 08 Ersatzteile Tabla de recambios GE 7000 7500 HSX GU 3 01 09 08 35770 I ...
Page 45: ...NE L MT 1 qm 18 M357702020 SERBATOIO CARBURANTE 19 M372809875 INDICATORE RISERVA CARBURANTE 20 M357708067 PARATIA SETTO INSONORIZZANTE 21 M357708167 PARATIA SETTO INSONORIZZANTE 22 M357708219 PARATIA ASPIRAZIONE ALTERNAT 23 M354502310 SIRINGA SCARICO CARICO OLIO Pos Rev Cod Descr Note 1 M744508140 LATCH 2 M354558113 PROTECTION RUBBER D 19 H 10 M6 3 M357708010 AIR INTAKE PANEL 4 M357708020 PLATE AL...
Page 46: ... MOSA REV 0 09 08 29 06 01 KA CTM 7 357700130 KA 19 Pos Rev Cod Descr Descr Note 1 354521270 RUOTA PIENA GIREVOLE MOVING WHEEL 2 354521170 RUOTA PIENA FISSA WHEEL 1 2 ...
Page 47: ...O PER SCATOLA TCM TCM COVER 3 102042740 CAPPUCCIO CAP 4 1302040 SPIA 12V WARNING LIGHT 12V 5 102013290 COMMUTATORE COMMUTATOR 6 107302460 STARTER A CHIAVE STARTER KEY 7 33010C060 GRUPPO CAVI TC TC CABLE KIT TCM5D 6 8 6062050 TAPPO CAP 9 33020C060 GR CAVI TCM TCM CABLE KIT TCM22 40 10 A 101091830 PULSANTE DI STOP BUTTON STOP TCM15 11 A 101091840 CAPPUCCIO CAP TCM15 12 A 93016C060 GRUPPO CAVI TCM TC...
Page 48: ......
Page 49: ......
Page 50: ...MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466 ...
