Morgana DigiBook 450 Instruction Manual Download Page 7

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Operators Guide

DigiBook 450

rel. 2.00-B

1.1

CE CONFORMITY

DICHIARAZIONE DI CONFORMITÀ CE

CE CONFORMITY DECLARATION

DIRETTIVA CE PER MACCHINE 2006/42/CE,

DIRECTIVE FOR MACHINES 2006/42/CE,

E SEGUENTI DIRETTIVE EUROPEE (ALLEGATO IIA)

AND FOLLOWING EUROPEAN DIRECTIVES (ANNEX IIA)



COSTRUTTORE, MANUFACTURER:

K.G.S.SRL

Via Donizetti 5 – 20090 Assago (Mi) Italy



RESPONSABILE DELLA COSTRUZIONE DEL FASCICOLO TECNICO /

RESPONSIBLE FOR PREPARING THE

TECHNICAL DOSSIER: RACCANELLO ROBERTO

CON LA PRESENTE DICHIARIAMO CHE LA FABBRICAZIONE

DEL / WE HEREWITH DECLARE THAT THE

MANUFACTURE OF:



MODELLO TIPO /

MODEL TYPE :

PERFECTBINDER

MASTERBOOK 450



MATRICOLA / SERIAL :

MB450-XXXX



ANNO DI COSTRUZIONE /

MANUFACTURED IN 2013

CORRISPONDE ALLE SEGUENTI DISPOSIZIONI NELLA VERSIONE ATTUALMENTE VALIDA /

IS IN AC-

CORDANCE WITH THE FOLLOWING DIRECTIVES AS IT IS :



Direttiva CE per Macchine 2006/42/CE /

Directive 2006/42/CE



Direttiva EMC 2004/108/CE /

EMC Directive 2004/108/CE



Direttiva sulla Bassa tensione 2006/95/CE

/ Low Voltage Directive 2006/95/CE

NORME ARMONIZZATE APPLICATE , IN PARTICOLARE

HARMONIZED STARDARDS, IN DETAIL :



EN 1010



EN 60 204-1



EN 61 000-6-2, EN 61 000-6-3, EN 61 000-6-4

Assago , (MI) Italy

__/__/2013

Dott. Marco Alfredo Tumaini

Amministratore unico

K.G.S. s.r.l. con socio unico

Via Donizetti 5 – 20090 Assago (Mi)

C.F. / P. IVA n. 07011970964 – R.E.A MI - 1929278 – Capitale Sociale € 10.000,00 i.v.

MyBinding.com

5500 NE Moore Court

Hillsboro, OR 97124

Toll Free: 1-800-944-4573

Local: 503-640-5920

Summary of Contents for DigiBook 450

Page 1: ...Morgana DigiBook 450 PUR Automatic Perfect Binding Machine Instruction Manual ...

Page 2: ...rel 02 00 B Operators Manual inch DigiBook 450r2 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 3: ... 1 9 1 Uses Not Provided Uses Prohibited _________________________________________________ 16 2 TECHNICAL SHEET MASTERBOOK 450__________________________________ 17 2 1 MECHANICAL SPECIFICATIONS ____________________________________________________ 17 2 1 1 Electrical Specification ___________________________________________________________ 19 2 1 2 Pneumatics Specification _________________________...

Page 4: ... 5 Cleaner And Glue Loading ________________________________________________________ 65 11 3 ACCES TO ADVANCED SET UP PAGES _______________________________________________ 66 11 3 1 Advanced Set Up For Clamp _______________________________________________________ 68 11 3 2 Advanced Set Up For Milling Station ________________________________________________ 69 11 3 3 Advanced Set Up For Glue Head__...

Page 5: ...__________________________ 91 14 5 COVER PLATE MILLING STATION IT DOES T OPEN CLOSE CORRECTLY ___________________ 91 14 6 HEAD OUT OF TOO MUCH OR LITTLE GLUE _________________________________________ 91 14 7 NIPPING STATION_________________________________________________________________ 92 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 6: ...e range of functions This manual describes how to use the machine starting from the configuration phase to the most important operations This manual has been written in order to be easily understood also by user not trained about the use of this kind of machine For the best use of the equipment please read careful ly this manual before to use the machine After reading we suggest saving the manual ...

Page 7: ...TRICOLA SERIAL MB450 XXXX ANNO DI COSTRUZIONE MANUFACTURED IN 2013 CORRISPONDE ALLE SEGUENTI DISPOSIZIONI NELLA VERSIONE ATTUALMENTE VALIDA IS IN AC CORDANCE WITH THE FOLLOWING DIRECTIVES AS IT IS Direttiva CE per Macchine 2006 42 CE Directive 2006 42 CE Direttiva EMC 2004 108 CE EMC Directive 2004 108 CE Direttiva sulla Bassa tensione 2006 95 CE Low Voltage Directive 2006 95 CE NORME ARMONIZZATE ...

Page 8: ... and or things and in extreme situations also fatal accidents Together with the symbols it is written also what to do Attention General danger Attention Electrical voltage Risk of electric shock Attention Sharp blades Risk of cut Attention Hot surfaces Risk of burn Attention Risk of rolling parts Risk of crushing Attention Risk of chain on the go Risk of crushing Attention Risk of parts on the go ...

Page 9: ...HIBITION AND OBLIGATORINESS This symbol means a prohibition This symbol means an imperative This symbol means that it is mandatory to read in this manual information re garding specific topics for ex related to the specifications of the electric and pneumatic connection MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 10: ...ully the following safety rules It is forbidden to use the machine when occurs one of the following situations in explosive environment in flammable atmosphere in excessive durst environments Danger Failure to comply with some or all the instructions listed in this manual could cause damage to the machine and or personal injury The manufacturer is not re sponsible for an arbitrary and improper use...

Page 11: ... g a protective screen Do not wear watches or jewels Safety clothing The safety clothing IS NOT INCLUDED in the machine and must be pro cured by the machine user The operator should wear clothing appropriate to the situation and special ly during the following operations Maintenance Replacing of the PUR glue Cleaning of the PUR system a Eye protection against any spray of PUR glue or high temperat...

Page 12: ...ignals due to the intervention of the safety the op erator must request the immediate intervention of technical people trained on the maintenance The manufacturer is not responsible of any damage to persons or an imals caused by tampering with the guards 1 7 1 EMERGENCY BUTTON It is located on the front easily accessible from the operator s position In the diagrams the emergency button is identi f...

Page 13: ...lly lay down the book on the exit belt All this if I have put the book in the clamp 1 7 3 OPTICAL BARRIERS AND SAFETY PROTECTIONS There are two safety optical barriers at the end of the binder In case of occupation of the work place during the production cycle the machine stops instantly in a state of emergency preventing and avoiding of shocking or crushing objects or hands or arms of the operato...

Page 14: ...ion operation avoiding and preventing shocks and crushing for hands and arms of the operator Detail safety protection In the diagrams the SAFETY protections are identified in the following way Left safety protection SQ22 02 right safety protection SQ22 03 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 15: ...ursion exerts constantly on the plate F a force see arrows that covers the mill disc A sensor monitors and stops the cutter if the guard is closed the motor of the cutter is also equipped with a brake 1 7 5 MAIN SWITCH It is located on the left side of the machine Position OFF The switch is open The machine is off Position ON The switch is closed The machine is on MyBinding com 5500 NE Moore Court...

Page 16: ...oves Area of glue loading Attention Hot surfaces Risk of burn Use protective gloves Area of the mill The disc contains several types of milling cutters Use protec tive gloves in case of remov ing the Notching Roughening or the brush Never put your hands in the machine inside the nipping station without opening the front protections of the ma chine MyBinding com 5500 NE Moore Court Hillsboro OR 971...

Page 17: ...OVIDED USES PROHIBITED Any other use such as Milling Roughening of book spines already binder adhesive binder stitching book sewing book etc Use of materials other than those specified in a and b Operations beyond the technical specifications are not to be re garded as intended use The user has the total responsibility of the damages to people or things due to an improper use outside of their inte...

Page 18: ...d Yes Book Loading Adjustment of the clamp Automatic according to parameters introduced by the user Clamp opening Automatic electrically driven Clamp closing Adjustable air Spine preparation Milling disks Ø 62 992in Notching 4 optional Roughening for spine processing 8 Brush for spine processing and cleaning 1 Excludable mill Mechanical with position control Milling thickness Variable from 0 to 0 ...

Page 19: ...Cover Feeder Positioning for the plane for cover automatic Adjustment for cover positioning automatic manual Cover draw automatic Scoring system optional with rolls Check for presence of cover yes Check for cover misfire yes Cover perforation system optional with rolls Dimensions weight Length 101 77in Width 82 283in Height 53 937in Weight 1874lb Electrical absorption Installed Power 8 5 Kw Absorb...

Page 20: ...umatic Characteristics of the machine Compressed air consumption 7 06 ft min 220 l min Calibration of input gauge 87 psi 6 bar Min working pressure 79 7 psi 5 5 bar If the pressure value falls below this value the machine enter in an alarm condition Diameter of air inlet 0 39in 10mm The 0 39in diameter hose for the connection to the compressor is not provided together with the machine It is sugges...

Page 21: ... content DIN ISO 8573 1 AIR QUALITY CLASS The manufacturers of pneumatic components refer to the quality of compressed air to use on their products referring to the table below The compressed air used in the industry contains water oil dust and other impurities The interac tion of these elements produces an aggressive mixture that can damage the compressed air devices and also the PUR glue contain...

Page 22: ...748in for cleaning the slit of leakage of the spine glue Spare Headless screws for the closure of the ducts Protective gloves Set of allen keys Small arches for supporting the book block in the clamp START UP KIT One pack of 6 6lbs 2 kg of PUR Glue Hen kel One pack of 3 3lbs 2kg of beans Cleaner Blue Henkel MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640...

Page 23: ...rame the binder is pro vided with channels for insertion of the forks The machine can be moved only after removal of the exit belt For final positioning or small transfers you can use a trans pallet The machine can be moved only after removal of the exit belt The image shows the location and size of the channels for the brackets for the trans pallet and the forklift ...

Page 24: ...f unbalance use weights It is forbidden to hold by the hands the project ing parts The machine and its parts must be protected from the weather outside In particular water dust and moisture can oxidize certain elements of the ma chine damaging them irreversibly Follow the usual precautions to avoid falls and bumps IMPORTANT a We do not provide tools for docking and lifting b The disposal of packag...

Page 25: ...d carrying in SAFETY Horizontal bolster Horizontal bolster must have a capacity in excess of the total mass of the machine In the case of removal or unused for long peri ods over 30 days it is necessary to drain the glue system and to put inside the protection cleaner The damage caused by this failure will void the warranty of the glue device During periods of downtime you should not open the tank...

Page 26: ...Operators Guide DigiBook 450 25 rel 2 00 B 6 LAY OUT MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 27: ...tilated with air change as required by law Aree di lavoro Glue Inspection Area Glue loading area The operator accesses to this area to load the glue on the machine Access area for service to reach the electrical and pneumatic panel Transit Area Transit area from workplace to glue loading area Work Area for the Opera tor Working area for the operator for normal use of the machine MyBinding com 5500...

Page 28: ...flammable or explosive atmospheres For the installation you must choose an operational area depending on the size of the machine parts and lifting equipment selected pay attention to the presence of any obstacles on the road equip ment s walls etc 8 3 BOLSTER The machine requires no special foundations It must be ensured the availability of an industrial floor The producer has no responsibility ab...

Page 29: ...e table below In case of use of the system in corrosive environments it is important to intervene in the mainte nance of the machine with adequate time to avoid excessive wear of components MIN MAX Room temperature 41ºF 104ºF Relative humidity 20 80 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 30: ... of 3 meters with sectioned end with the earth conductor PE It is the responsibility of the user to adjust the connection cable in accordance with the appli cable legislation 8 7 1 GROUND CONNECTION The Perfect Binder is equipped with an earth conductor PE During the installation the customer must realize the ground connec tion in accordance with the applicable legislation MyBinding com 5500 NE Mo...

Page 31: ...ad avoiding taking personal initiatives It is assumed that the operating and maintenance personnel possess the following minimum re quirements Culture in general and specific enough each to his ability to read and understand the con tents of the manual including the correct interpretation of drawings and diagrams pneumatic and hydraulic Ability to understand correctly the symbols and video message...

Page 32: ...able to measure thickness you must press OK to set to zero the table 7 When the temperature icon becomes green press the green key The machine sets to zero the axes 8 Press the key glue cleaner to load the glue 9 Set the values for the book and the cover you want to realize and press the green button The orange light is on the green one is blinking the machine will position the axes 10 Put the cov...

Page 33: ...lue Cleaner Drain as much as possible the glue that you want to replace Enter in the tank a quantity of about 500g of Blue Cleaner and make it pro trude from the main slot and the channel of the glue if at the end of this cleaning cycle you are not sure that from the valve 100 Blue Cleaner exits repeat the operation Never open the tanks when they are cold Possibility to break the seal gasket In ad...

Page 34: ...n the following chapters Any failure to comply with these proce dures will make void the guarantee of the machine On premelter and on glue nozzle use the temperatures suggested by glue producer Avoid opening the lid frequently the moisture in the air damages the features and durability of the glue The depletion of the glue is found in two ways the lack of glue on the book ejection at the glue extr...

Page 35: ...itch located on the left side of the machine turn right to achieve the position 1 ON 10 3PNEUMATIC CONNECTION Connect the pneumatic power source following the procedure Connect the hose 0 39in 10mm external diameter to the quick of the binder To disconnect the hose of the machine it is necessary to rotate the blue part of the sleeve With this procedure you will flush the air from the machine When ...

Page 36: ... the hoses subjected to passage of compressed air 10 4 DESCRIPTION OF THE GROUPS Position OFF Main switch open The machine is off Position ON Main switch closed The machine is on 1 CLAMP 2 MILLING STATION MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 37: ... Allows to adjust the force to press the book later ally Pressure 0 3bar the nipping station does not work Pressure 4 bar medium force Pressure 6 bar max force C Milling height regulator Allows to adjust the milling position 0 only notching position 0 5 1 the best milling and notching situation position 2 3 max milling and notching 1 CLAMP 2 MILLING STATION 3 GLUE SYSTEM D Exclusion lever for the ...

Page 38: ... block F Adjustment for glue station book block dis tance Set on 1 minimum distance little glue Set on 6 max distance much glue Suggested set between 3 and 4 G Tank for glue collection A B NIPPING STATION Sensor for cover presence Reflector sensor for cover presence Cover feeder and its adjustments A1 A2 B Intake pressure adjustment Intake pressure manometer Adjustment lever for split blades ...

Page 39: ...rease Higher numbers increase scoring Lever to raise the creasers It is possible to insert between the tag and the knob a part of the cover you are working on in this way you can crease several kinds of covers with the same depth only replacing the part of the cover Height adjustment of front air blows Knob to be removed in case of misfire MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll ...

Page 40: ...he other four it is possible to eliminate vac uum rotating the correspondent valves see en largement following the rotation indicated by red arrow you can close the valve STD EXIT BELT A B Frontal blowing system It is magnetic with possibility to adjust position and quantity of the air dispensed through the built in valve Lateral hedge magnetic with support function Manual system to adjust height ...

Page 41: ...atic system to adjust height and manual system to adjust depth A Automatic system to adjust height this is regulated by a lateral sensor Once you have filled the stacker the ma chine send an alarm to the A62 Books Stacker Full To rise again the plane wave fast your hand in front of the sensor A On the back Gate access to the tanks The machine makes movements only with the door closed MyBinding com...

Page 42: ...ically connected to the binder herself When the binder is delivered the chips aspirator is ready mechanically aspi ration tube and electrically connected he switches on and off together with the Milling Station Front side picture chips aspirator see the arrow Aspiration tube In the back of the Perfect Binder connected to the back preparation station Switch It must be in on position I ON during the...

Page 43: ...Operators Guide DigiBook 450 42 rel 2 00 B Every day the chips aspirator must be emptied and cleaned to be ever efficient ...

Page 44: ...about The machine can t work with the back door open WARNINGS ON THE OPENING OF PUR TANK Wear hand protection all parts are at high temperatures Wear protections for face respiratory mask suitable for glue and protection glass es Never open the tank when it is COLD Possibility of breaking the seal gaskets and because of this The air moisture would enter and remain trapped in the tank causing prema...

Page 45: ... to emergency state and reduces the pres sure in the glue tank while the cleaner tank is at 2 bar 29 PSI about 4 Loosen the block knob Rotate it anticlockwise Pay attention to high temperatures Use protective gloves 5 Recline the block knob until the rest position In this way the cap can be opened 6 Lift the cap to the maximum opening grabbing the lateral knob ...

Page 46: ... of the aluminium colour pack and check the expiration date printed in the package Please read the SAFETY cards of the used glue and follow all the instructions of the manufac turer Cut the foil by using a sharp tool Remove completely the foil Insert the cartridge into the tank Attention High temperature Use protective gloves ...

Page 47: ...iBook 450 46 rel 2 00 B Close the cap Lift the knob paying attention to high temperature components Turn the knob clockwise vigorous ly to tighten the tank Close the sliding door on the back of the machine with the handle ...

Page 48: ...ds of the used cleaner and fol low all the instructions of the manufacturer By loosening the knob of the cleaner tank you will notice an air leak this is normal as the machine continues to provide air to the tank Fill the tank with cleaner to about 3 4 of its volume by us ing a small container Close the cap using the knob on the side and pay attention to the high temperature compo nents Lift the l...

Page 49: ...Operators Guide DigiBook 450 48 rel 2 00 B Tighten the knob until the noise of escaping air disap pears Close the sliding door in the back of the machine with the handle ...

Page 50: ... 1 Selector for book type Front glue stop Rear glue stop Rear cover set Height cover set Book thickness Optional Thickness detection for the book Position a book onto the measurement table and press the key the machine will modify the clamp dimension and also the dimensions of the glue station and scoring tools ...

Page 51: ... In this case nipping station cover feeder and discharge are disabled To remove the book from the clamp you need to press the green button Button for the production of sewn books with cover In this mode the machine works only if the milling cutter is switched off and the jogger is set to 0 Area 2 Meters display Selector for book residence time in the nipping station Management page for working JOB...

Page 52: ...low Grey icons indicate that the reset for the axes has not been done The icons changing color from yellow to green indicate that the axis has done the reset but it is not in working position The green icons indicate that the axes has done the reset and it is in work position Open the dialog box for alarms presently in that moment Area 3 Clamp set up Glue station set up ...

Page 53: ...the arrival position for the book block compared to the cover Current temperature for the premelter Current temperature for glue station Current position for nipping station height Area 4 Groups status bar If red turned off If yellow value modified in the advanced set up MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 54: ...t it pressing the RESET button Pressing on the icon in the picture you will visualize the correspondent number Meter of produced items Meter showing the items produced in the day It is possible to reset it pressing the RESET button Pressing on the icon in the picture you will visualize the correspondent number Item to produce Meter showing the items to produce Press the blue number and insert the ...

Page 55: ...r guide of cover feeder Verify there are no obstructions for the movement reset the alarm and press START A08 Encoder Error Suctions Bar Encoder error of the cover feeder arm Verify there are no obstructions for the movement reset the alarm and press START A09 Error Carriage Encoder Encoder error of the carriage Verify there are no obstruc tions for the movement reset the alarm and press START A10...

Page 56: ...e the head cleaning has been made with the automatic cycle of the cleaner Use the loading glue cy cle load the glue The machine with this alarm does not work A23 Perform Maintenance of NEEDLES The nozzle valve is not working properly Call technical support A24 Hight Temperature Glue Premelter EVA The temperature measured on the premelter EVA is 41 C higher than the set one Wait for system to cool ...

Page 57: ...ction appears when the copy counter has reached the predetermined number of books A49 Lack of cover on nipping station A61 Creasing Setpoint Out of Range Check that the setpoint plus additional corrections is not less than 0 79in or more than 2in A62 Books Stacker Full Remove books from stacker OTIONAL A64 Error Double Cover Remove the covers in excess from the press OPTIONAL A65 Error on Cover Pi...

Page 58: ...Operators Guide DigiBook 450 57 rel 2 00 B MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 59: ...en arrow If you push the green arrow the dimension increases Group movement in the direction indicated by the red arrow If you push the red arrow the dimension decreases The value in blue can be modified by the operator The value in green cannot be modified by the operator It is the current position of the axes Back to the previous window MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll F...

Page 60: ... arrival position of the carriage onto the nipping station This allows to position the book rightmost positive value or leftmost negative val ue compared to cover Entering zero value 0 the book will be aligned to the cover Manual movements MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 61: ... Timer for homogenization the temperatures The temperature must be set on the basis of the glue type you are going to use Refer to temperatures suggested by glue producer The premelter temperature must be kept from 41 to 59 less than that the extrusion temperature During the heating the indicators will be red and the machine will show the message Low Temperature Glue Premelter PUR or Low Temperatu...

Page 62: ...start The standby status will decrease the temperatures of 86 If the machine does not produce any book for more than 30 minutes the machine automatically goes to standby To go out from stand by status hold for at least a second whatever point on display but not on the icons The head for the extrusion is closed The temperatures decrease of 86 in order to protect the glue from unnecessary prolonged ...

Page 63: ...STATION Management of working parameters for nipping station Nipping station height From 0 mm to 0 059in Tune the distance between the spine plate and the book Manual movements MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 64: ... station 4 With these buttons you raise or lower the nipping station you can use it only when the spine base plate is out 5 With these buttons you raise or lower the arm 6 With this button you can rotate the gripping hand 7 With this button you can close open the fingers of the gripping hand 8 With this button you can enable the rotation of the belt It is necessary to release a book not released i...

Page 65: ...ck up the cover and put it on the nipping station With this button the arm returns in the loading position This button lowers the plane covers If you open the protective cover the plane stops Manual movements MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 66: ...is button you can enable the suction on the sucker With this button you can enable the frontal blower 11 2 5 CLEANER AND GLUE LOADING See the next chapters MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 67: ...g tutorial Button 6 Button to open windows of technical information Button 7 With this button you can enable the rotation of the belt When this function is disabled the machine does not ask anymore to verify the pressure of the glue when a book has a thickness compared to the previous with a difference greater than 10mm When enabled the machine opens the window below as a reminder you have to adju...

Page 68: ... the icons change color from yellow to green the axis has done the reset but it is not in working position If the icons are green the axis has done the reset and it is in working position The green numbers on the side of icons indicate the current position of the axis 2 Parameters to be reported to the technical service for remote maintenance Open the window input output of the PLC to be used for ...

Page 69: ...ANCED SET UP FOR CLAMP Clamp with a standard set up Clamp with a set up for a sewing book This set up facilitates the insertion of the book inside the clamp MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 70: ...ANCED SET UP FOR MILLING STATION Power vacuum cleaner Release of the engine brake on the nipping station NB it works only when the emergency button is pressed MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 71: ...ly it opens and close the nozzle of the glue head If you hold it spills out the glue NB First of all set the glue pressure With this key it is possible to activate cleaner spillage Offset value for opening the glue head compared to the default value MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 72: ... STATION Nipping station disabled Nipping station enabled Value to move back and forth the cover on the nipping station Max value 0 059in 11 3 5 ADVANCED SET UP FOR THICKNESS SURVEY MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 73: ...2 00 B 11 3 6 ADVANCED SET UP FOR COVER FEEDER Offset compared to the default value Max value 0 5in 11 3 7 ADVANCED SET UP FOR DELIVERY ARM Delivery arm disabled Delivery arm enabled Rotation time of the belt Activation for belt rotation ...

Page 74: ...NAGEMENT OF THE JOBS It is possible to save until 100 working JOBS To move from previous memory job to the next one To move from ten previous memory job to the next ten Selection of memory job MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 75: ...ettings of the axes they are not editable All other texts written in blue can be edited they help the operator to set the machine in the correct way To load the values of memory job in the machine To save the current values in the memory job MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 76: ...ted to the binder and its power switch is in position 1 ON Check that in the tank there is a minimal amount of glue to allow to process several books otherwise insert a new cartridge of glue inside the tank Tank for glue collection flushed Ensure that the binder is clean and without books or covers especially Clamp Jogger Milling Station PUR head Press Check that the settings for temperatures are ...

Page 77: ... is cor rect MIN 6 bar 03 Open the valve on premelter The valve with the lever on vertical position means open 04 Verify the chosen temperatures 05 Make a general reset pressing START button 06 Position the axes pressing START button 07 Press the button Launch the procedure the machine do a series of cycles opening and closing the glue valve At a later stage follow meticulously the procedure be lo...

Page 78: ...icture and press the START button 15 The machine will draw the cover from the cover feeder it will close the clamp the clamp will start moving passing over the milling station and the glue station When the clamp will reach the right position the nipping station will apply the cover During pressing time the clamp will remain on the nipping station the nipping station lows the delivery arm take the ...

Page 79: ...itched off with the END OF JOB procedure it will be possible to start working only doing a glue refurbishment An error message appears Machine with Cleaner Primary condition machine in temperature tank valve open in vertical position Hold the button for few seconds to start the GLUE REFURBISHMENT procedure The glue head opens MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944...

Page 80: ...disappear Help yourself with the calibrated blade you have Using the green palette you have make the spilled material to flow into the collection tank Once the procedure is over press OK During this phase the machine automatically closes the head and fills the lateral passages with glue Once the procedure is over the head opens again MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1...

Page 81: ...ten tion to the temperature Press OK Attention Grub screws max protrude 1 mm Clean very well all the excess of material spilled out using the palette and paper towel Press OK Now the machine is ready to work MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 82: ...e End of job cleaning it is possible to save the machine turned off containing PUR glue for 2 weeks CLEANING IS COMPULSORY for proper operation of the machine If the machine is switched off or unused for more than 120 minutes it is necessary to make the cycle of End of job cleaning EVERY DAY END OF JOB CLEANING EMPTY THE CHIPS ASPIRATOR ONCE IN THE WHEEK CLEANING LATERAL EXTRUDER CLEANING SPINE EX...

Page 83: ...e procedure During this phase the glue group opens and the glue starts to spill Press until all the glue traces disappear For this operation help yourself with the calibrated blade Use the green spatula included and make the glue to flow in the collection tank Try to remove as much as possible of the re leased cleaner Screw the grub screws using the same included allen key Pay attention to the tem...

Page 84: ... to remove as much as possible of the re leased cleaner During this phase the glue station closes Replace the grub screws using the allen key you have pay atten tion to the temperature Press OK Close the rear valve When the valve is horizontal it is closed Now the machine is ready to be switched off If you do not complete this cycle the machine will emits an acoustic warning signal MyBinding com 5...

Page 85: ...s the key dedicated to the glue head Press reset to open the head until reset posi tion Insert the calibrated blade into the slot extrusion until you touch the bottom and move it along the slot to re move or release any possible obstructions MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 86: ...ling Verify that the glue extrusion is uniform and continu ous otherwise insert the calibrated blade and repeat the cleaning operation The tank pressure will go down after 10 seconds of in activity Clean the blade carefully When the glue is fully cured the blade will useless MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 87: ...si tion The glue spread on the side of the book is extruded through 3 small channels located on the plates con taining the book To have a correct extrusion of the lateral glue you must remove the grub screw and insert in the 3 holes the included wire Repeat the same operation on both the retaining plates of the book MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Loca...

Page 88: ... slot below the retaining plates of the book Be careful When you replace the grub screws they cannot protrude otherwise you cause a collision with the nipping station Attention Headless screws max protrude 0 039in MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 89: ...Button manual movements Press the head key Press reset to open the head to the reset po sition Use the blade or a suitable tool to remove all the vis ible traces of residual glue MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 90: ...n use liquid solvents to get a bet ter cleaning of the surface During the use of liquid solvents refer to the safety instructions provided by the solvent manufacturer MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 91: ...gs that do not leave any remain Use scraping off tools that do not damage the internal surface of the premelter Avoid that parts of cured glue remain inside the premelter These would occlude the nozzle If the premelter is too dirty or crusted please call the assistance to wash it with proper solvents MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 92: ...ight position 14 3 IRREGULAR GLUE START STOP Clean the photocell and the reflector positioned between the jogger and the milling station 14 4 MILLING STATION IRREGULAR CUT AND NOTCHING Verify that the Milling disk is not broken or damaged This could happen by the manage ment of books already bound with glue FORBIDDEN IF K G S FIND OUT THAT YOU HAVE MILLED BOOK ALREADY BOUND WITH GLUE K G S WILL VO...

Page 93: ...ittle glue lower the head and increase the air pressure of the glue group if it comes out to much glue raise the head and lower the air pressure of the glue Verify that the glue is not deteriorate 14 7 NIPPING STATION Press so much lower the air pressure of the press group or the spine height Round spine increase the press height Edge pinched contact technical support Not uniform spine contact tec...

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Morgana DigiBook 450, Instruction Manual

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