Moorwood Vulcan HD30F Owner'S Manual Download Page 23

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Manual Part No: 930009-01

HD Gas Fryer

- 23 –

Manual Rev No: 1

SPARE PARTS LIST

Part Number

Description

Quantity

924045-18 Control

Knob

915776-08

Injector – NG (2.15 mm)

300 & Twin

X02911

Injector – LP (1.35 mm)

300 & Twin

915776-9

Injector – NG (3.25 mm)

600

X02913

Injector – LP (1.95 mm)

600

930656-01

Burner onwards from 05/11/01 300 & Twin

930656-02

Burner onwards from 01/11/01 600

929631-01

Pilot Burner c/w NG Injector

25002500

Pilot Injector – LP

924676-01 Thermostat

929491-G1

Control Valve – NG

929491-G2

Control Valve – LP

925529-06 Magnet

Unit

928822-01 Thermocouple

X04309 Thermocouple

Interrupter

X04310 Thermocouple

Connector

929947-01

Override Thermostat (Jumo, TCH Single Pole)

921335-02 Door

Catch

920522-G1

Drain Extension Tube

924116-G1 Fryer

Basket

920429-G1

Strainer & Guard Assembly

927590-G1

Tank Cover Assembly (Aluminium) (600)

927590-G2

Tank Cover Assembly (Aluminium) (300) & Twin

927590-G3

Tank Cover Assembly (Stainless) (600)

927590-G4

Tank Cover Assembly (Stainless) (300)

930389-01 HT

Lead

929344-02 Piezo

Unit

928204-01 Electrode

924022-04 Leg

Unit

Spare parts are available from: -

Viscount Catering Ltd, Provincial Park, Nether Lane, Ecclesfield, Sheffield, S35 9ZX

Tel: +44 (0)114 2574550
Fax:+44 (0)114 2574520

Summary of Contents for HD30F

Page 1: ...Manual Part No 930009 01 HD Gas Fryer 1 Manual Rev No 1 Heavy Duty GAS FRYER OWNERS MANUAL Click here for Parts List Country of Destination GB and IE ...

Page 2: ...o 1 Model No Product Description Rev Date Flexible Hose Size HD30F HD60F HD60FP HD60FT Heavy Duty Fryers 300 Fryer 600 Fryer 600 Fryer c w Piezo Ignition 600 Fryer Twin Tank 4 3 4 3 02 01 02 01 11 00 01 11 00 01 11 00 BSP hose BSP hose BSP hose BSP hose ...

Page 3: ...ication 6 7 Gas Pressure Connection 6 Overall Dimensions 7 Installation 8 10 Important Note 8 Positioning 8 Checking Commissioning 9 10 User s Instruction 11 16 Important Note 11 Operation 12 14 Cooking Guide 14 Cleaning 15 16 Service Maintenance 17 21 Routine Maintenance 17 Fault Finding 18 19 Wiring Diagram 19 Instructions 20 22 Spare Parts 23 Warranty Cover Sheet 24 ...

Page 4: ...E REGULATIONS 2000 the requirements of the FIRE PRECAUTIONS ACT 1971 the HEALTH SAFETY AT WORK ETC ACT 1974 the BUILDING STANDARDS SCOTLAND CONSOLIDATION REGULATIONS 1971 Detailed recommendations are contained in British Standards BS5440 Part 1 2000 BS5440 Part 2 2000 BS5588 Part 0 1996 BS5588 Part 11 1997 BS6173 2001 An easily accessible stopcock must be fitted in the gas supply adjacent to the a...

Page 5: ...burns therefore the appliance should be positioned to minimise the possibility of accidental touching It is the supervisors responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures For the details of your nearest Service Agent for all warranty and repair work you should contact The Service Manager Viscount Catering Limited Provincial Park Net...

Page 6: ... 1 386 44 686 13 097 1 123 48 955 14 348 600 Fryer 3 04 98 019 28 728 1 907 83 068 24 346 600 Twin tank Fryer 2 772 89 377 26 195 2 247 97 914 28 697 Burner Injectors Natural Gas Propane Gas 300 Fryer 2 15 mm 1 35 mm 600 Fryer 3 25 mm 30M 1 95 mm 48M 600 Twin Tank Fryer 2 x 2 15 mm 2 x 1 35 mm Dimensions 300 Fryer 600 Fryer Width 300mm 600mm Depth 850mm 850mm Height 920mm 920mm Pan Area W x D 230 ...

Page 7: ...Specification cont Manual Part No 930009 01 HD Gas Fryer 7 Manual Rev No 1 ...

Page 8: ... THE APPLIANCE FEET ARE ADJUSTABLE THE FLOOR MUST BE FIRE PROOF If it is not or if any adjacent wall or surface is made of a combustible material then the installer must ensure that the requirements of the LOCAL FIRE REGULATIONS are observed Positioning In order for us to meet the requirements of British Standard BS EN 203 1 1993 Clause 6 2 2 Gas Heated Catering Equipment Safety Requirements this ...

Page 9: ...er Level can be achieved by adjusting any or all of the screw in feet in each corner of the base Turn anti clockwise to lower and clockwise to raise the corner Gas Connection Natural Gas The size of the supply pipe should be no smaller than BSP and an easily accessible stopcock must be fitted in the gas line adjacent to the appliance An armoured flexible pipe of a GAS COUNCIL APPROVED PATTERN is r...

Page 10: ... Data Plate SHOULD ADJUSTMENT BE NECESSARY PROCEED AS FOLLOWS FOR PROPANE GAS REFER TO SUPPLIER On the gas governor part of Control Valve for Fryers Steamers Remove the cap in order to gain access to the pressure adjusting screw Turn the pressure adjusting screw clockwise to increase the pressure or anti clockwise to decrease it When the pressure reading is correct refit the cap to the governor Tu...

Page 11: ...ssary you are advised to contact your nearest CORGI Confederation for the Registration of Gas Installers Service Engineer immediately The need for regular servicing is detailed in the latest GAS SAFETY INSTALLATION USE REGULATIONS 2000 IF YOU THINK THAT GAS IS ESCAPING ACT IMMEDIATELY SHUT OFF THE GAS SUPPLY AT THE METER OR EMERGENCY CONTROL CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY MAKE SURE T...

Page 12: ...stablish flame release and check that the burner remains alight 6 If the burner is extinguished on releasing knob repeat steps 4 5 7 Turn the control knob anti clockwise to the ON position 8 Turn the thermostat knob to the required setting to light the main burners checking that they light before closing the door 9 If the pilot goes out for any reason turn the control valve knob to the OFF positio...

Page 13: ...urn OFF again Leave it for 30 seconds before repeating the 5 10 seconds cycle Continue to repeat until the fat has melted so that any remaining un melted pieces are free floating then turn the thermostat to the required temperature Cooking Instructions With the thermostat knob turned to the required cooking temperature allow the oil or fat to heat up for about 20 minutes before starting to cook Af...

Page 14: ...Pieces 5 8 minutes 175 C Chipped Potatoes Blanched 3 minutes 165 C Chipped Potatoes Browning 1 2 minutes 190 C Chipped Potatoes Raw 4 5 minutes 190 C Doughnuts 3 4 minutes 170 C Fish Fillets 5 7 minutes 175 C Fritters 3 4 minutes 175 C Potato Crisps 2 minutes 190 C Scampi 3 4 minutes 175 C To Obtain Best Results Keep the pan clean Use good quality oil or fat which has high breakdown temperature Us...

Page 15: ...he drain tap remove the safety chain and open the tap Note The oil or fat will flow more freely if it is still warm but on no account should the fat be filtered at frying temperatures 3 Remove the frying basket and also the strainer from the bottom of the pan and clean these thoroughly at the sink 4 Clean the inside of the pan with a clean cloth taking care not to damage the two thermostat phials ...

Page 16: ...ar results from your cooking DO NOT POKE WIRE INTO BURNER PORTS OR ORIFICES TO CLEAR THEM OF OBSTRUCTION SEND FOR A QUALIFIED ENGINEER All gas taps and control knobs must operate smoothly and freely without sticking or jerking A QUALIFIED ENGINEER MUST carry out re lubrication WE RECOMMEND THAT ALL EQUIPMENT IS SERVICED AT LEAST ONCE A YEAR BUT MAY BE AS FREQUENT AS 6 MONTHS OR LESS IF THE GAS TAP...

Page 17: ...n 3 4 seconds 5 Turn the thermostat on again to 150 C and ensure that both burners cross light smoothly from the pilot 6 Check that the burner flames are uniform and there is no spillage of the flames away from the heat exchanger 7 Turn the thermostat OFF and blow out the pilot Check that the flame safety valve closes within 60 seconds this can be done by feel or sound 8 Turn off the gas remove th...

Page 18: ...C inclusive of over shoot and that the gas to the main burners goes out immediately 14 Retighten the pipefitting and turn the operating thermostat off 15 Allow to cool and press the reset button on the overheat thermostat 16 Turn on the thermostat and ensure that it operates and turns the gas to the burners on and off 17 Check all gas joints particularly those which have been released for gas leak...

Page 19: ...ighten unions Pilot bracket bent and pilot too low Check and correct Pilot blocked or adjustment too low Clean readjust Explosive ignition Gas pressure low Set to correct pressure Pilot establishes but main burners will not light Vent on control valve blocked Clean out Override Thermostat Control Valve Pilot Thermocouple Assembly Manual Part No 930009 01 HD Gas Fryer 19 Manual Rev No 1 ...

Page 20: ...e two wires from the thermostat noting their positions Undo the thermostat phial gland nut from the tank and withdraw the phial bulb Remove the two screws securing the override thermostat to its bracket and withdraw Replace the thermostat by reversing the above procedure ENSURE THAT THE THERMOSTAT PHIAL IS NOT KINKED HAS NO SHARP BENDS AND IS CORRECTLY LOCATED IN ITS HOLDER 3 Removing the Burner P...

Page 21: ...y To clean the injector brush off with a stiff bristle brush any dirt blow through the orifice to remove any blockage or restriction DO NOT POKE WIRE THROUGH THE INJECTOR ORIFICE Replace by reversing the above procedure 6 Removing a Thermocouple Open compartment door and remove the bottom heat shield secured by two screws or four on the 600 fryer Break the burner feed pipe union at the control val...

Page 22: ...ances To NG Proceed as described above but substitute with parts listed below 300 Fryer 600 Fryer Pilot Injector 25002490 Pilot Injector 25002490 Burner Injector 915776 08 Burner Injector 915776 09 Governor Plate 923569 06 Governor Plate 923569 06 Finally fit replacement Data Plate and re test the appliance ...

Page 23: ...e LP 1 925529 06 Magnet Unit 1 928822 01 Thermocouple 1 X04309 Thermocouple Interrupter 1 X04310 Thermocouple Connector 1 929947 01 Override Thermostat Jumo TCH Single Pole 1 921335 02 Door Catch 1 920522 G1 Drain Extension Tube 1 924116 G1 Fryer Basket 2 920429 G1 Strainer Guard Assembly 1 927590 G1 Tank Cover Assembly Aluminium 600 1 927590 G2 Tank Cover Assembly Aluminium 300 Twin 1 927590 G3 T...

Page 24: ...The Company will not be obliged to repair or replace any goods if after examination the defect damage is found to be through accident misuse neglect incorrect installation or maintenance by other than approved engineers or any other cause beyond the reasonable control of the manufacturer EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes any pro...

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