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Monogram ZDP304LPSS, User Manual, Page: 1 / 122

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Monogram

®

Professional Range

Summary of Contents for ZDP304LPSS

Page 1: ...Monogram Professional Range...

Page 2: ...interpretation of this information nor can it assume any liability in connection with its use WARNING To avoid personal injury disconnect power before servicing this product If electrical power is req...

Page 3: ...use safety glasses with side shields cut resistant Dyneema gloves steel toe shoes for all repairs Dyneema Cut Resistant Glove Safety Glasses must be compliant with ANSI Z87 1 2003 Prescription Safety...

Page 4: ...4 ZDP486NDPSS ZDP486LDPSS ZDP486NRPSS ZDP486LRPSS ZDP484NGPSS ZDP484LGPSS ZDP366NPSS ZDP366LPSS ZDP364NRPSS ZDP364LRPSS ZDP364NDPSS ZDP364LDPSS ZDP304NPSS ZDP304LPSS Pro Range Models...

Page 5: ...5 Burner Configurations...

Page 6: ...6 Pro Range Nomenclature...

Page 7: ...7 Pro Range Model Location The model tag is located under the front control panel on the left side The model and serial number is also located behind the left front knob on the bezel...

Page 8: ...8 Mini Manual Location The mini manual is located at the bottom behind the access panel...

Page 9: ...9 12 height 36 with adjustable height shelf Backsplashes are available in 30 36 and 48 widths Optional Backsplash Kits...

Page 10: ...10 Pub Number 24 M488 Activates all lights and control displays Pro Range Sales Demo Kit 120V applied to L1 and L2 note jumper L2 N...

Page 11: ...11 ZGU366NPSS ZGU366LPSS ZGU364NDPSS ZGU364LDPSS ZGU364NRPSS ZGU364LRPSS ZGU486NRPSS ZGU486LRPSS ZGU484NGPSS ZGU484LGPSS ZGU486NDPSS ZGU486LDPSS New Rangetop Models...

Page 12: ...12 Rangetop Nomenclature...

Page 13: ...13 Rangetop Model Location The model tag is located under the cooktop The model and serial number is also located behind the left front knob on the bezel...

Page 14: ...14 Mini Manual Location Mini Manual...

Page 15: ...0 ZDP364N LDPSS WB03K10271 ZDP484N LGPSS WB03K10272 ZDP486N LRPSS WB03K10273 ZDP486N LDPSS WB03K10274 Rangetop Models Rangetop Models Part Number Part Number ZGU366N LPSS WB03K10275 ZGU364N LRPSS WB03...

Page 16: ...16 Supplied Power Cords 48 Range 50 amp 30 36 Range 30 amp 115V 15 amp...

Page 17: ...17 Range Gas Conversion Each model is shipped with the appropriate gas conversion kit and instructions Grill Griddle...

Page 18: ...18 Rangetop Gas Conversion Conversion Instructions Orifice Kit...

Page 19: ...acks parts only parts only 5 5 year limited warranty year limited warranty Gas burners Gas burners parts only parts only Grill and griddle burners not included Grill and griddle burners not included 2...

Page 20: ...20 ZDP484NGPSS...

Page 21: ...21...

Page 22: ...22 Control Panel Lighting LED lighting on all models On Off switch on panel...

Page 23: ...s Electronic dial control The larger outer bezel or dial controls the cooking mode while the center dial knob controls temperature A red font indicates a temperature setting A green font indicates a t...

Page 24: ...the ovens can be set to self clean in sequence The first oven set starts the cycle Cleaning defaults to 5 hours but can be adjusted between 3 to 5 hours in 15 minute increments The control will displ...

Page 25: ...ble oven models one oven can be used for cooking functions while the other oven is cleaning not recommended for Proof Cycle All range top functions surface burners grill and griddle can be used while...

Page 26: ...26 All oven racks surface burner wok grates not the grate frame the griddle vent trim and the grill grate not the grate frame can be cleaned in the self clean cycle The grease troughs cannot...

Page 27: ...Ladders Correct Incorrect The rack ladders can be installed incorrectly which will cause the oven racks to be located at the wrong height Make certain the mounting bracket is located at the top as sho...

Page 28: ...cial Features control Press and hold both the Timer and the Push to Select knobs on the main oven for approximately 4 seconds The display will show SF Choose a feature by rotating the Push to Select k...

Page 29: ...Roast It does not affect broiling or self cleaning temperatures The adjustment will be retained in memory after a power failure The large oven control changes the setting in both ovens Rotate the Pus...

Page 30: ...eeps will be disabled The feature will also provide a random delay period of approximately 30 seconds to 1 minute before the oven will turn on once it is set to BAKE The main oven control will control...

Page 31: ...d start the Proof cycle only when the oven cools below that set point The Proof cycle maintains a 95 F oven temperature by cycling the halogen oven lights Note Proof is the only cycle where the inner...

Page 32: ...32 Shipped with legs up All 4 legs are adjustable Outer sleeve covers leg Leveling System...

Page 33: ...33 Toe Kick Covers Front Legs If toe kick is installed pull to remove for access to front leveling legs...

Page 34: ...34 Built In Leveling Leg Wrench...

Page 35: ...35 Accessing the Rear Leveling Legs Two Phillips screws and a tab at each end secure the rear grill...

Page 36: ...36 1 4 hex head at top of rod Rods at the rear of the range run from the top down to the leveling screw Lower end attached to leveling leg...

Page 37: ...37...

Page 38: ...38 Gas Shutoff The gas shutoff can be accessed from the front by removing the top rear grill...

Page 39: ...rners The lower flame simmer setting is approximately 140 F All burners on the 36 and 48 are 18K BTU output The 30 model has one 18K and three 10K BTU burners Defendi surface burners All are electroni...

Page 40: ...40 Main Orifice Simmer Orifice Five T15 Torx screws mount the surface burner 3 coarse thread screws on the outside 2 fine thread screws on the inside Both orifices are 7mm High altitude kit WB28K10553...

Page 41: ...ics due to the thinner air Natural Gas Noisy lifting flames Propane LP Carbon deposits on burner grates and pots NOTE If only one surface burner is affected perform the checks on the following slide I...

Page 42: ...driver or socket with extension over the orifice to exaggerate any misalignment Make certain the orifice is injecting vertically into the burner Alignment of a grill or griddle orifice can be checked...

Page 43: ...43...

Page 44: ...44 Surface Burner Pan Removal The burner pan must be removed to access the spark module transformer and surface burner tubing...

Page 45: ...move the Phillips screws within the bezel attached to the manifold brackets Remove the T15 Torx screws from the bottom of the panel Remove the screw at each corner on the top of the panel near the sur...

Page 46: ...46 Heat reflecting barrier Spark Module Transformer...

Page 47: ...47 2 Phillips screws mount the spark module Spark Module...

Page 48: ...48 A Phillips screw secures the connector plug...

Page 49: ...49 Surface Burner Valve and Switch...

Page 50: ...50 Inside View of Switch For training purpose only switch is not repairable...

Page 51: ...51 Surface Burner Circuit...

Page 52: ...52 Griddle Bamboo cutting board 304 Stainless steel with aluminum substrate for fast and even heat 200 F to 450 F Stainless Steel Aluminum...

Page 53: ...Brush 1 tablespoon vegetable shortening evenly across the griddle Do not use corn oil as it can get sticky 4 Turn the control knob to 350 F for approximately 30 minutes Turn the heat off when the oil...

Page 54: ...54 Griddle Leveling Screws Loosen inner clamping screws to adjust outer griddle leveling screws The griddle should be level or tilted slightly towards the front Clamping Screws Rear view of griddle...

Page 55: ...55 Front of Range Push the griddle towards the back of the range to release tabs Removing the Griddle...

Page 56: ...56 The griddle capillary is clamped to the underside of the griddle...

Page 57: ...57 Griddle removed for easy access to burner components 18K BTU Griddle Burner...

Page 58: ...58 Griddle Burner Removal Two hex head screws at the rear secure the griddle burner...

Page 59: ...59 Removing the burner mounting screws allows access to the hex head igniter screws and the igniter harness connector Igniter...

Page 60: ...afety Valve The front control panel must be lowered to remove the griddle base pan Removing the base pan provides access to the safety valve The valve is secured with two nuts from the front of the fr...

Page 61: ...61 Griddle Thermostat and Switch Lower the front control panel to gain access to the griddle thermostat and LED switch...

Page 62: ...62 The thermostat and switch are mounted to the manifold bracket by two long Phillips screws It s a very tight fit between the bracket and the front frame of the range...

Page 63: ...63 The thermostat and switch assembly separate into several sections...

Page 64: ...64 Griddle Circuit...

Page 65: ...n the food being cooked The grooved side of the grill allows juices and grease to flow towards the front grease trough Used for foods such as steaks or hamburgers The flat side of the grill is used fo...

Page 66: ...66 The grill grate can be self cleaned The grate frame should not be self cleaned...

Page 67: ...67 The stainless steel grill baffle is designed to help reduce flare ups The baffle rests on 4 support posts located on the side walls...

Page 68: ...68 The glow bar igniter can be tested at this point Current should be between 3 4 3 6 amps Resistance should be 45 to 400 ohms...

Page 69: ...69 Two Phillips screws hold the reflector trim in place The screen lifts off the burner once the trim and igniter are removed...

Page 70: ...70 The 14K BTU ceramic IR infrared burner is mounted with four hex head screws...

Page 71: ...71 The IR infrared burner is replaced as an assembly...

Page 72: ...72 Remove the spring clip to access the connector...

Page 73: ...73 Valve resistance should be 1 ohm or less Grill safety valve also uses the longer of the two orifices...

Page 74: ...74 Front switch controls igniter Rear switch controls LED indicator...

Page 75: ...75 Switch mounting bracket is a part of the valve assembly...

Page 76: ...76 Grill Circuit...

Page 77: ...77 Control Panel Lighting The front control panel must be lowered to access the LED light assemblies and power supply...

Page 78: ...78 The LED power supply is located above the surface burner manifold on the left side of the control area Power Supply...

Page 79: ...79 Light Switch Connection Power Supply Connection LED Output Connection...

Page 80: ...80 LED Assembly If one LED assembly fails or a wiring connection is loose all LEDs will be out...

Page 81: ...81 A specific resistor is used based on the number of LEDs on each model Loosening the Phillips screw allows the LED to slide along the channel attached to the back of the front panel LED Mounting...

Page 82: ...82 Control Lighting Circuit ZDP484 model shown...

Page 83: ...3 Oven Components Oven Mode Selector Temperature Knob BAKE 175 to 550 F CONV BAKE 175 to 550 F CONVECTION ROAST 175 to 550 F CONVECTION BROIL HIGH or LOW BROIL BROIL HIGH or LOW BROIL CLEAN CLEAN PROO...

Page 84: ...84 Oven Control Logic Board A front panel logic board controls oven operation through user input and feedback from the oven sensor and switches...

Page 85: ...85 The logic board is currently available only as a complete assembly...

Page 86: ...86 LIN bus connection Sensor connections Meat probe connections...

Page 87: ...87 Oven Relay Board The oven relay board is located below the oven cavity and is accessed by removing a bottom panel and lowering the board to the floor...

Page 88: ...88 The panel beneath the range is held in place with three hex head screws at the front and tabs at the rear The relay board is mounted to the panel...

Page 89: ...89 There is sufficient wiring to pull the relay board our completely for service The board will not have enough clearance to slide out if the front leveling legs are in their lowest position...

Page 90: ...90 The majority of the connections are color coded to match the wiring...

Page 91: ...91...

Page 92: ...92 The small oven relay board is accessed in the same method...

Page 93: ...93 Preheat Circuit...

Page 94: ...94 Bake Element True Hidden Bake...

Page 95: ...95 Bake Element Testing MAIN COMPANION...

Page 96: ...96 Bake Element Replacement Remove the two T15 Torx screws to lower the bake element shelf Use CAUTION as the shelf is heavy and will drop down once the screws are removed...

Page 97: ...97 Remove the hex head screw on the left end of the cover plate...

Page 98: ...98 Slide the cover plate to the left to disengage the tab...

Page 99: ...99 Carefully remove the center section of insulation...

Page 100: ...100 Note the position of the wiring harness through the opening in the bottom of the shelf and the surrounding gasket...

Page 101: ...101 Slide the element assembly out for replacement...

Page 102: ...102 Bake Circuit...

Page 103: ...only The display will scroll CLOSE door if the door is left open in the broil cycle If the door is not closed within 60 seconds the broil cycle will shut off and display End The cycle must be reset to...

Page 104: ...104 BROIL 1 BROIL 2...

Page 105: ...105 Wiring is very tight but the broil element can be tested and replaced from inside the oven cavity...

Page 106: ...106 Broil Circuit...

Page 107: ...107 Convection Element CONVECTION 1 CONVECTION 2...

Page 108: ...108 The convection element can be tested and replaced from the inside the oven cavity...

Page 109: ...109 Convection Fan...

Page 110: ...110 Convection Fan Removal...

Page 111: ...111 Oven Sensor...

Page 112: ...fan is located on the back of the oven and vents through the rear grill The fan runs at low speed once the oven reaches 200 F in all cooking modes It operates immediately at high speed in self clean a...

Page 113: ...113 The sail switch provides feedback of cooling fan operation If the sail switch is open when the fan should be on the logic board will disable power to all cooking elements Sail Switch...

Page 114: ...114 Lock Motor Assembly Door Status Switch Door Lock Switch Door Unlock Switch...

Page 115: ...a self clean cycle there is sufficient space between the oven door and control panel to remove the 2 Phillips screws holding the lock motor assembly Carefully opening the door will pull the lock motor...

Page 116: ...116 Lock Motor Circuit...

Page 117: ...tions are made Press and hold the Push To Select knob for approximately 3 seconds within the first 2 minutes The display will show Prod The options for Factory Test are cycled through by pressing the...

Page 118: ...oven Light 23a 35 seconds Sound system beep 23b 35 seconds Turn on Bake Element 1 24 37 seconds Turn off Bake Element 1 and wait 25 38 seconds Turn on Bake Element 2 26 40 seconds Turn off Bake Eleme...

Page 119: ...button scrolls through the available tests 1st press displays ROM revision 2nd press displays EEPROM checksum 3rd press displays Probe temperature 4th press displays oven temperature 5th press display...

Page 120: ...120 6th press displays all green LED segments 7th press displays EEPROM programming 8th press displays F Codes 7 fault codes are stored in memory 6 communication faults are stored...

Page 121: ...121 F Codes...

Page 122: ...error is detected if any of the power supply lines L1 L2 or N are wired incorrectly or not present If detected the control will beep continuously and scroll Bad LinE across available displays main an...

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