Money Controls ARDAC WACS-2 Page 9 Specification And Adjustment Manual Download

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ARDAC WACS-2 Specification and Adjustment Manual

44X477 Rev. 8
05/ 16/ 03 1-4

Main Subassembly Part Numbers

The part numbers for the ARDAC WACS-2 main modules are listed below. Figure 1-1 illustrates these
modules and various other subassemblies of the System. Refer to Section 8, Diagrams and Parts Listings
for more details parts information.

13 volt units

TYPE

ACCEPTOR PART

NUMBER

STACKER

PART NUMBER

CHASSIS

PART NUMBER

77X16

Standard (83mm)

88 x 3329

48 x 827

2 x 6629

77X25

Current Loop

88 x 3316

48 x 827

2 x 6236-3

77X27

USA

88 x 3330

48 x 827

2 x 6629

77X38

Smart

88 x 3329

48 x 833

2 x 6818

77X40

85 mm

88 x 3331

48 x 834

2 x 6852

12-24 volt units

TYPE

ACCEPTOR PART

NUMBER

STACKER

PART NUMBER

CHASSIS

PART NUMBER

77X24

USA

88 x 3328

48 x 827

2 x 6629

77X32

Standard (83mm)

88 x 3327

48 x 827

2 x 6629

77X35

Smart

88 x 3327

48 x 833

2 x 6818

77X36

Current Loop

88 x 3337

48 x 827

2 x 6629

77X41-341

USA-MM

88 x 3328

48 x 827

2 x 7016

STACKER PART

NUMBER

TYPE

DESCRIPTION

48X827

Non-Smart

Metal

48X833

Smart

Metal

48X834

Non-Smart 85mm

Metal

48X843

Smart 85mm

Metal

48X862

Non-Smart

Plastic

48X863

Smart

Plastic

Summary of Contents for ARDAC WACS-2

Page 1: ...pecification and Adjustment Manual World Acceptor Cassette System ARDAC Brand WACS 2 ARDAC 2 Protocol Money Controls Manual Part Number 44x477 Rev 8 BANKNOTE ACCEPTORS IN MANY COUNTRIES AROUND THE WORLD ...

Page 2: ... Engineering Departments C August 25 1998 Text and illustration revisions per Service Department D Nov 2 1998 Added Data Grabbing Addendum EPROM specs and Burn in Instructions new stacker text and made miscellaneous changes and corrections throughout E Dec 8 1998 Revised Section 4 Diagnostics to reflect cumulative upgrades in Host and Diagnostic Software F Jan 3 1999 Revised calibration procedure ...

Page 3: ...re and software In no event will Money Controls Inc be liable for any associated costs losses or damages incurred through their use even if advised of such possibility Any risks are assumed completely by the user This document contains company confidential proprietary information which may not be disclosed to unauthorized parties without consent of Money Controls Inc Money Controls Inc 34099 Melin...

Page 4: ...ASH ON MICROPROCESSOR BOARD OPTIONAL 2 2 PROGRAMMING NEW FIRMWARE INTO AN EPROM FLASH 2 3 EPROM FLASH REMOVAL AND REPLACEMENT 2 3 CHECK THE DIP SWITCH SETTINGS AND RE SET AS REQUIRED 2 4 INSERT STACKER MODULE INTO THE CHASSIS 2 4 INSERT NOTE ACCEPTOR MODULE 2 4 SYSTEM POWER UP 2 6 3 SYSTEM OPERATION 3 1 FUNCTIONAL DESCRIPTION OF SYSTEM MODULES 3 1 NOTE ACCEPTOR 3 1 CASSETTE STACKER 3 1 CHASSIS 3 1...

Page 5: ...E PARTS AND DIAGRAMS 7 1 INTRODUCTION 7 1 SERVICE AND REPLACEMENT PARTS MANUAL 7 1 SPARE PARTS RECOMMENDATION 7 1 BOARD LOCATIONS 7 1 8 GATHERING NOTE DATA USING THE WACS 2 SYSTEM 8 1 INTRODUCTION 8 1 HOW TO GATHER DATA 8 2 9 CASSETTE DOCKING STATION SYSTEM 9 1 TABLE OF CONTENTS 9 1 INTRODUCTION 9 1 CASSETTE DOCKING STATION SYSTEM COMPONENTS 9 1 DOCKING STATION SOFTWARE 9 2 REPLACEMENT OF MICROPRO...

Page 6: ...om one country or currency set to another is easily accomplished by updating the acceptor s EPROM FLASH The acceptor resident firmware determines system operating features and the bank notes accepted Refer to Table 1 1 for firmware and bank note acceptance information Section 3 System Operation describes the functions and operations of the major System components This system can be ordered with a ...

Page 7: ...ARDAC WACS 2 Specification and Adjustment Manual 44X477 Rev 8 05 16 03 1 2 Figure 1 1 WACS 2 System Components ...

Page 8: ...only memory to store and communicate its specific chassis ID number The stacker home sensor and system wiring harness are chassis components The terms imbedded note acceptor note acceptor and acceptor describe only the portion of the System which actively transports and identifies the notes The terms cassette cassette stacker cassette and stacker refer to the removable lockable box located in the ...

Page 9: ...27 2 x 6629 77X25 Current Loop 88 x 3316 48 x 827 2 x 6236 3 77X27 USA 88 x 3330 48 x 827 2 x 6629 77X38 Smart 88 x 3329 48 x 833 2 x 6818 77X40 85 mm 88 x 3331 48 x 834 2 x 6852 12 24 volt units TYPE ACCEPTOR PART NUMBER STACKER PART NUMBER CHASSIS PART NUMBER 77X24 USA 88 x 3328 48 x 827 2 x 6629 77X32 Standard 83mm 88 x 3327 48 x 827 2 x 6629 77X35 Smart 88 x 3327 48 x 833 2 x 6818 77X36 Curren...

Page 10: ... SYSTEM A microprocessor located in the acceptor controls note identification note handling stacking and communication with the host Output signals indicate note denomination and acceptor status Two drive motors in the acceptor drive the acceptor and the cassette stacker components LOCKABLE CASSETTE STACKER The cassette stacker contains locations for two independent key locks for maximum security ...

Page 11: ...ARDAC WACS 2 Specification and Adjustment Manual 44X477 Rev 8 05 16 03 1 6 Figure 1 2 Phantom view Top Front and Sides ...

Page 12: ...nals POWER CONSUMPTION 6 VA Idle 48 VA maximum With 12V input STATUS MONITOR Status is monitored through ARDAC 2 serial protocol HOST COMMUNICATION ARDAC 2 Serial Protocol RS 232 HOST INTERFACE CONNECTOR DB 25 Female Can plug directly to P C serial port DB 9 Female MMG Units Can plug directly to P C serial port SYSTEM DIMENSIONS Standard 83mm system Acceptor 3 520 H x 4 210 W x 9 000 L Stacker 8 0...

Page 13: ...t Chart 1 1 The use of WACS2 with a 12VDC 24VDC supply board operating at 12VDC can create a hazardous condition This is only when operating at 12VDC It is recommended that Fused Harness Assembly 2X7171 is used for 12VDC applications Units operating at 24VDC are not affected The following WACS2 Systems Acceptors are affected System Acceptor 77x24 88x3328 77x32 88x3327 77x35 88x3327 77x36 88x3337 7...

Page 14: ...ARDAC WACS 2 Specification and Adjustment Manual 44X477 Rev 8 05 16 03 1 9 Figure 1 3 Dimension Drawing Standard 83mm Note Path System ...

Page 15: ...ted to the chassis connector and provides cabling and termination for the power supply and Host I O or Money Controls Host Simulator connections Connector Specifications Figure 1 5 shows the pin outs of the main chassis to note acceptor connections These connectors appear as viewed from the rear of the acceptor and the rear of the Main Chassis Connector Figures 1 5 through 1 8 show the pin outs of...

Page 16: ... HARNESS PIN FUNCTION HARNESS COLOR 1 2 3 Stacker Present White Red 4 5 6 RS 232 RX Violet 7 Ground Green 8 Memory Button Smart Only Blue Smart only 8 Ground Non Smart only Green Non Smart only 9 RS 232 TX Yellow 10 Stacker Home Orange 11 12 to 24V White Orange 12 Ground Green 13 14 Figure 1 5 14 Pin Rear Connector ...

Page 17: ... pin Power Connector Host Interface Connections The DB 25 connector is used for communication with the host machine and can also be connected to a P C so that the acceptor can be run with a Host Simulator program This also allows access to diagnostics DB 25 HOST CONNECTOR PIN FUNCTION HARNESS COLOR 1 2 WACS Receive Data Violet 3 WACS Transmit Data Yellow 4 5 Ground on DB 9 6 7 Ground on DB 35 Gree...

Page 18: ...note acceptor has 1bank of eight DIPswitches These switches set the System s operating mode and enable or inhibit acceptance of certain notes For the location of these DIPswitches refer to Figure below Table 1 1 describes the DIPswitch functions DIPswitch settings may vary from table 1 1 depending on specific firmware version installed in machine Figure 1 9 Dip Switch Location on Micro board ...

Page 19: ...G Inhibit 8 H ARGENTINA 2 5 10 20 50 100 AUSTRALIA 5 10 20 50 100 BARBADOS 2 5 10 20 BRAZIL 1 5 10 50 100 2 20 BULGARIA 2 5 10 20 50 CANADA 5 10 20 50 100 CHILE 500 1000 2000 5000 10 000 20 000 CHINA 1 2 5 10 50 100 20 COLOMBIA 2000 5000 10 000 20 000 50 000 1000 CYPRUS 1 5 10 CZECH REPUBLIC 20 50 100 200 500 1000 DENMARK 50 100 200 500 1000 EASTERN CARIBBEAN 5 10 20 50 ENGLAND SCOTLAND 5 10 20 50...

Page 20: ... 20 50 100 200 SINGAPORE 2 5 10 50 SLOVENIA 1000 5000 10 000 SOUTH AFRICA 10 20 50 100 200 SRI LANKA 10 20 50 100 200 500 1000 SWEDEN 20 50 100 500 SWITZERLAND 10 20 50 100 200 TAIWAN 100 TURKEY 50 000 100 000 250 000 500 000 1 000 000 U A E 5 10 50 100 200 500 U S A with 2 1 2 5 10 20 50 100 U S A w o 2 1 5 10 20 50 100 UGANDA 5 000 10 000 VENEZUELA 1000 2000 5000 10 000 20 000 ZIMBABWE 100 ...

Page 21: ...he modules of any WACS 2 systems are interchangeable with the modules of any other WACS 2 systems of the same type To install Money Controls World Acceptor Cassette System 2 WACS 2 unit into the host equipment Fit the chassis into the host equipment and secure it in place by the mounting nuts captive in the chassis body Refer to Chassis Mounting Requirements in Chapter 1 Connect the DB 25 Or optio...

Page 22: ...h the DB 25 or optional DB 9 I O connector The 2 pin power connector must be connected to a host or bench test power supply meeting the specifications of Section 1 Description and Specifications Install New or Up Graded EPROM FLASH on Microprocessor Board Optional It may become necessary to install or change the EPROM FLASH on an acceptor s Microprocessor board The WACS 2 units are shipped from th...

Page 23: ... new firmware is required it must be programmed into a suitable 1 Meg EPROM or FLASH device Money Controls recommends using the parts listed below Source MFG Part Number National Semiconductor 27c010 EPROM AMD 29F010 FLASH EPROM FLASH Removal and Replacement WARNING The EPROM FLASH on the acceptor s microprocessor board should be changed only by personnel experienced with proper ESD Static Protect...

Page 24: ...tacker cassette must be fully installed and locked into position before the System is powered up When inserting the stacker cassette into the chassis 1 Position the back of the cassette between the guide rails at the bottom of the chassis Fig 2 2 2 Make sure the latch pin on the right side of the stacker is under the stacker retaining latch on the right side of the chassis 3 If the note acceptor h...

Page 25: ...the cassette into the chassis until the connector at the back of the acceptor seats properly into the connector at the back of the chassis and the acceptor retaining latch on the left side of the acceptor catches the latch on the left side of the chassis Figure 2 2 Installing System Components ...

Page 26: ...s approximately 10 to 15 seconds Refer to Figure 2 3 The System should not be disturbed until the sequence is completed During this sequence the System firmware does the following Checks for objects in the note path and if necessary clears the note path Cycles the stacker punch once Calibrates the front sensors Calibrates the dual density sensor Calibrates the top and bottom TNT sensors Calibrates...

Page 27: ...ette stacker via sensors in the chassis Provides all mechanical drive for itself and the cassette stacker Communicates with the host CASSETTE STACKER Receives notes exiting the note acceptor through a drive down mechanism which is propelled by the note acceptor Stacks notes through action of a punch mechanism which is driven by the note acceptor Acts as an interchangeable locking note cassette 2 l...

Page 28: ...ARDAC WACS 2 Specification and Adjustment Manual 44X477 Rev 8 05 16 03 3 2 Figure 3 1 World Acceptor Cassette System 2 ...

Page 29: ...fraud device is being used 3 The stacker is jammed or full 4 The host instructs the acceptor to return the note The note acceptor contains two drive motors One motor located toward the rear of the acceptor operates the drive belts inside the acceptor These belts transport the note past the acceptor s sensor systems This motor also operates gears which propel a drive down mechanism in the cassette ...

Page 30: ...hold up to approximately 500 notes in average circulated condition The cassette stacker does not contain any electronics or active drive components The acceptor provides drive to the stacker through gears located at the front and rear of the stacker See the previous sections which describe these drive systems The internal drive mechanisms in the cassette stacker consist of a pinch roller set in th...

Page 31: ...the front edge only until the cover is perpendicular to the top of the stacker Mishandling of the stacker cover can cause permanent damage to the cover and hinge When opening the cassette stacker DO NOT force the cover back into the areas of dark shading in Figure 3 4 DO NOT hold or suspend the stacker by the front edge or by the key lock holes in the cover DO NOT flip the cover open by holding th...

Page 32: ... and snapping the cassette up and inward DO NOT close the cover by pushing the open stacker cassette into the System Chassis The stacker cassette must be closed completely before insertion into the chassis If locks are installed the keys can be removed only if both locks are in the locked position Both keys must be removed before the stacker can be seated in the chassis NOTE Even though the swing ...

Page 33: ...e punch plate mechanism breaks the light beam between the LED and photo sensor If the optional Smart function is installed there is a read only memory device installed in the chassis that stores a unique electronic serial number for that chassis Operational Notes System Power up Sequence The power up sequence takes approximately 10 to 15 seconds The System should not be disturbed until the sequenc...

Page 34: ... power was removed from the system 4 The front sensors are calibrated 5 The mid density sensors are calibrated 6 The TNT sensors are calibrated 7 The String Sensor is calibrated This occurs only if the string sensor DIPswitch is set to enable the sensor For details refer to Section 1 Description and Specifications Figure 1 10 and Table 1 2 8 The presence of the stacker cassette is checked If prese...

Page 35: ...f any object is present in the note path during calibration the process will not complete properly resulting in such problems as erratic performance or poor acceptance If an obstruction is present in the note path during subsequent power ups the acceptor will try to clear the note path and complete the power up sequence If the acceptor cannot clear the note path the power up sequence will be halte...

Page 36: ...ing a Host Simulator When connected in this manner the PC simulates a host machine and allows the user to insert notes and monitor acceptance Equipment and Software Required for ARDAC 2 Host Simulator To operate the WACS 2 in diagnostic bench mode you will need the following items 1 IBM compatible personal computer PC 80286 or better running at 16MHz minimum 2 This PC must have one available seria...

Page 37: ...ftware Installation Money Controls will provide a copy of the Money Controls ARDAC 2 Host Simulator software 59x105 3 on 3 5 floppy diskette CD ROM or through e mail to individuals or organizations authorized by Money Controls Before installation or operation of the Host Simulator set aside a master copy of the package If you receive the software on floppy diskette copy the diskette and store the ...

Page 38: ... in the new directory Host Setup Files The files COMM HST and DEFAULT HST should be in the same directory as the executable HOST EXE If present they change the initial set up of the program The COMM HST file contains the communications set up parameters The only parameter that should be modified is the default communication port number This is the very first character in the file Care must be take...

Page 39: ...he Windows desktop Host Software Main Screen Display NOTE The Host Simulator software is based on a program which is used for several Money Controls products Some commands and setup options may not pertain to the WACS 2 A screen resembling Figure 4 2 appears on your monitor when the simulator software starts This is the Host Simulator Main Screen Display Figure 4 2 ARDAC 2 Host Main Display Comman...

Page 40: ...e of the display line shows the values of the various flags communication parameters and state of the host simulator Message Window The Message window allows access to the diagnostics functions once the acceptor has been put into Set up mode Options Menu The communication parameters and protocol timing should not be changed To call up the options menu press the F3 key Then use the arrow keys to se...

Page 41: ...ARDAC WACS 2 Specification and Adjustment Manual 44X477 Rev 8 05 16 03 4 6 Figure 4 3 Options Menu Figure 4 4 F2 for more Screens ...

Page 42: ...certain time A R The host when in escrow mode will automatically accept or reject a note in for a credit signal was received SIM The host is in host simulation mode as opposed to transparent mode ACC 12345678 This shows which notes are acceptable 9600O81COM1 9600 O 8 1 COM1 The baud rate parity bits per byte stop bits and com port for the serial communications 2 3 The present value of the system c...

Page 43: ...oceed to step 4 If Auto Polling is OFF press the F3 function key to access the Options Menu Select Auto Polling from the menu options and press the Enter key When Auto Polling starts proceed to step 4 4 Apply power to the WACS 2 and wait for the stacker punch twice indicating completion of the power up sequence Diagnostic Bench Mode 1 The diagnostics or Bench mode on a WACS 2 can be accessed by us...

Page 44: ...librate Mode Read and clear data from Smart Cassette system If installed The CAPS and data dump modes are for factory use The available commands are shown below Valid Commands ACAL autocalibration mode C caps dump D data dump M Mag calibration P previous note caps dump R register dump S number of points per note V auto zero voltage dump Y Retrieve data from Smart Cassette If installed 1 toggle tra...

Page 45: ...ion Table 4 3 shows a collection of error codes and their meaning To Control The Transport Motors To toggle the acceptor motors forward or reverse and ON or OFF press the numeral keys 1 or 2 as shown below The cassette must be left in place to enable these operations If the cassette is removed the actuator lever on the top of the Stacker Present switch must be taped down to simulate the presence o...

Page 46: ...D s max PWM error 60 61 62 64 68 Failure to calibrate sensor LED s low rail error 70 71 72 74 78 Failure to calibrate sensor LED s hi rail error A0 A1 A2 A3 Failure to calibrate TNT sensor 7D DAC at High Rail 7E DAC at Low Rail 7F Calibration unstable 80 EPROM FLASH checksum error 81 Microprocessor internal RAM problem 82 Microprocessor board external RAM problem 82 Microprocessor board non volati...

Page 47: ...DAC Setup 100 255 Right Front Voltage 4 72 Volts target 4 72 V DAC Setup 113 255 IR Density Voltage 4 76 Volts target 4 72 V DAC Setup 224 255 Red Density Voltage 4 72 Volts target 4 72 V DAC Setup 119 255 String Detect Voltage 2 34 Volts target 2 34 V DAC Setup 128 255 IR Density Calibration Slope 050 Diffusion Offset 0 17 Cal Open V 4 88 Red Density Calibration Slope 097 Diffusion Offset 0 31 Ca...

Page 48: ...e can be broken down as follows 1 The first line showing the chassis SN is the electronic serial number stored in the chassis memory button 2 The VEND 1 16 will show how many of each denomination has been stacked in the cash box since the last time the memory was cleared The first character is the lowest denomination the second character is the second lowest denomination This is repeated up to the...

Page 49: ...ged in the density circuit THE CALIBRATION CARD ONLY AFFECTS THE DENSITY CIRCUIT AND WILL NOT CORRECT ANY OTHER PROBLEMS CAUTION Calibrating the acceptor with anything other than the calibration card specified will cause poor or no note acceptance Calibration Procedure 1 Follow the instructions in the Diagnostics section of this manual to Install and set up the equipment for bench mode operations ...

Page 50: ...ow 5 The card is drawn into the acceptor and returned after a second 6 The message Calibration Passed and the new calibration values display on the monitor The unit is calibrated 7 At the end of its calibration sequence the acceptor automatically leaves Auto Calibrate Mode When the Message Screen displays again the Auto Calibration status line will read Autocalibrate DISABLED ...

Page 51: ... require routine electronic calibration Calibration Card If the performance of the machine indicates that calibration is required the user can enter calibrate mode through the steps listed above by using the Host Simulator software and a Personal Computer Use of the calibration card will only correct calibration errors in the dual density Center round sensor The original calibration is done at the...

Page 52: ...r sensors poor acceptance may result The note path should be cleaned at least once a year More frequent cleaning may be required depending on the location frequency of usage and condition of the banknotes taken in Cleaning Materials CAUTION OIL BASED SOLVENTS WILL ATTACK RUBBER PARTS CAUSING PREMATURE FAILURE AGGRESSIVE AROMATIC SOLVENTS WILL ATTACK OR MELT PLASTIC COMPONENTS AND PAINT When cleani...

Page 53: ... sensor plate Rollers should be smooth and not show signs of wear abrasion or other damage 5 Check the condition of the sensor windows and grays scales in the top and bottom sensor plates These surfaces should not be worn scratched or discolored 6 Dampen a lint free cloth with 99 isopropyl alcohol Make sure the cloth is not soaked so much that alcohol will drip from it into the acceptor Wipe the i...

Page 54: ...vers for proper operation 1 Insert Money Controls 49X315 cleaning card while holding end of cleaning card firmly 2 The motors should run for a couple of seconds 3 Do not allow the entire card to be pulled inside machine The belts should be moving while card is held stationary 4 If the cleaning card does accidentally slip into the machine it will be returned to you 5 The card should be inserted in ...

Page 55: ...the WACS system communication lines This interface is used by the host machine and can also be used to run the acceptor on a test bench with a computer running a host simulator program Description The WACS system should be connected as illustrated below for bench operation Figure 6 1 ARDAC 2 Host Simulator Connections Figure 6 2 DB 25F Communications connector pin out DB 9F is optional ...

Page 56: ...t a variety of parameters the Money Controls ARDAC 2 interface supports only those parameters detailed as the Diagnostic Communications Parameters in the Specifications table of Section 1 Description and Specifications Make sure the simulator software sets the computer s serial port for the specified parameters Figure 6 3 Diagnostics Interface ...

Page 57: ...1 29 17 Country England checksum 0782 Bench mode ENABLED CAPS mode DISABLED AutoCalibration DISABLED Data dump 44 DISABLED Ardac OS Bench Mode Operations using Setup Mode With Diagnostics mode enabled the technician can operate the System directly from the P C keyboard The Host software will monitor and control Monitoring Note Acceptance Calling Up Calibration Voltages Controlling the note transpo...

Page 58: ...e 1 99 Volts 102 ee pot 21 31 Top IR Voltage 1 95 Volts 100 ee pot 19 31 Bottom Vis Voltage 2 08 Volts 107 ee pot 19 31 Bottom IR Voltage 2 07 Volts 106 ee pot 22 31 Left Front Voltage 4 70 Volts target 4 72 V DAC Setup 100 255 Right Front Voltage 4 72 Volts target 4 72 V DAC Setup 113 255 IR Density Voltage 4 76 Volts target 4 72 V DAC Setup 224 255 Red Density Voltage 4 72 Volts target 4 72 V DA...

Page 59: ... can be broken down as follows 1 The first line showing the chassis SN is the electronic serial number stored in the chassis memory button 2 The VEND 1 16 will show how many of each denomination has been stacked in the cash box since the last time the memory was cleared The first character is the lowest denomination the second character is the second lowest denomination This is repeated up to the ...

Page 60: ...Adjustment Manual Refer to it when ordering service and replacement parts The diagrams and parts lists of the manual cover WACS Acceptor Parts WACS Stacker Parts WACS Chassis Parts To order this manual contact the Money Controls Service Department Spare Parts Recommendation A list of recommended spare parts is provided in Table 7 1 This list includes only the spares for the System listed To obtain...

Page 61: ...op cover must be removed to gain access to this board Motor Driver Board The motor driver board is located inside the note acceptor on the right side of the acceptor the side containing the motors and drive gears Microprocessor Board The microprocessor board is located inside the note acceptor on the left side of the acceptor Figure 7 1 Circuit board Locations ...

Page 62: ...ARDAC WACS 2 Specification and Adjustment Manual 44X477 Rev 8 05 16 03 7 3 Figure 7 2 Exploded view ...

Page 63: ...0260 REAR CLEAR SPRING 56X0546 PHOTOTRANSISTOR 68X0002 PHOTODIODE 2 02X7040 SIDE PLATE L H 3 02X6587 SIDE PLATE R H 4 02X6793 STACKER DRIVE BRACKET 02X6381 PUNCH GEAR LEVER 02X6582 CHOPPER SENSOR 02X6953 STACKER MOTOR 11X2235 STACKER DRIVE BRACKET 16X0045 O RING 17X0684 0001 CHOPPER DISC 18X0113 COMBINATION GEAR 18X0116 PUNCH COUPLER GEAR 20X0804 GEAR PIVOT STUD 5 02X6382 TOP COVER 11X2131 COVER 2...

Page 64: ...MOTOR OUTPUT GEAR 14 02X6848 INTERNAL HARNESS 15 02X6478 MAG PRESSURE LEVER WHEEL 09X1216 PRESSURE LEVER L H 17X1388 MAG PRESSURE WHEEL 20X0819 MAG PRESSURE LEVER SHAFT 17 12X991 STING SENSOR COVER 18 17X1415 RIBBON CABLE COVER 19 11X2152 BOTTOM COVER 20 02X6811 BOTTOM SENSOR PLATE W SIDE CUTOUTS 21 11X2134 FRONT BRACET 22 11X2126 REAR COVER 23 17X1611 CONNECTOR BRACKET 25 02X6585 STRINGING SENSOR...

Page 65: ...18X0115 DRIVE GEAR 40 18X0112 INTERMEDIATE IDLER GEAR 41 18X0117 PULLEY 42 30X244 3 4 40X 19 W W H S T S 43 30X341 4 40 197 P H ES FORM PHILLIPS 44 19X0005 BEARING 45 30X52 4 4 X 19 F H M S 46 19X0006 BEARING 47 20X0811 DRIVE SHAFT BUSHING 48 20X0802 DRIVE SHAFT 49 20X0800 DRIVE SHAFT 50 20X0779 REAR DRIVE SHAFT 51 20X0801 FRONT DRIVE SHAFT 52 20X0807 PIVOT ROD 53 29X0172 BELT 54 17X1411 ACCEPTOR ...

Page 66: ...37X28 FISH PAPER INSULATOR RIBBON CABLE 62 85X8 LUBRIPLATE 63 31X9 WALDES RING 25 SHAFT 64 31X18 WALDES RING 125 SHAFT 65 31X52 BELLVILLE SPRING WASHER 66 31X36 WALDES RING 187 SHAFT 67 31X96 TEFLON WASHER 187 I D 68 30X195 6 32 X 44 P H S T PHILLIPS H L 69 4 40 SMALL PATTERN HEX NUT 70 80X36 11 PART AND SERIAL NUMBER LABEL 73 17X1311 2 WIRE CLIP 74 30X366 4 40 X 25 P H M S PHILLIPS 75 17X167 CABL...

Page 67: ...her note data and requires the following items 1 IBM compatible personal computer PC 80386 or better running at least 16MHz 2 This PC must have one available serial COM port capable of running at 19 200 baud 3 Serial communications software which can log incoming serial data directly to a file The commercial software Windows Hyper Terminal provided with Windows is recommended but any communication...

Page 68: ...he data grab The 3 characters can contain information regarding the acceptor used such as unit number one of three used or the last three digits of the unit serial number 9 Run notes through the acceptor As each note passes through the acceptor note data is collected in the log file on the PC Notes must be run with their proper note guide for the note width Run notes center left and right justifie...

Page 69: ...uter Normal Operation 9 7 Docking Station s Normal Operation 9 8 Micro Soft Excel Macro 9 9 Introduction The Cassette Docking Station System is part of the overall Money Controls IBA4 Smart Cassette System The Docking Stations download data from the Smart Cassette memories and transfer that data into the Docking Station System s Host Computer Software in this computer puts the data into a database...

Page 70: ... and Operating Software Installation Software This software is used only when the system is first installed Cassette Mapping Host Software 59x108 C Ardac MAP MAP EXE This is an installation program that operates the system during initial set up and mapping Microsoft Excel Mapping Macro 59x109 C Ardac MAP MAP XLS This is an Excel macro created by Money Controls to automatically map the Money Contro...

Page 71: ...sconnected from the Docking Station Access the Microprocessor Board by removing the Guide Rails 1 Refer to Figure B 2 DO NOT remove the slotted screw 2 Remove the three hex head screws that attach the guide rails to the station base 3 Carefully lift the Guide Rails from the station base Do not damage the ground wire attached to the Guide Rails Use appropriate tools for removal and replacement of t...

Page 72: ...of up to 16 Docking Stations to the Host Chain of Stations and Chain Terminator All docking stations are identical The external features of each are illustrated in Figure B 1 Note that each station has two DB25 connectors These enable connection of the docking station to the computer and enable chaining of up to 16 stations on one computer DIPswitch settings on the station s microprocessor board e...

Page 73: ...ing data from Smart Cassettes Refer to Figure B 4 A When the Money Controls chassis is manufactured it is given a unique Smart Chassis ID Number The chassis is then installed permanently in a specific game When the cassette and acceptor modules are installed in the smart chassis the acceptor reads the chassis number and downloads it to the cassette memory B The cassette memory contains the chassis...

Page 74: ...nning the MAP EXE program insert a cassette into the docking station 4 When the system requests a Game ID enter the Game ID as written on the label attached to the Cassette Do not enter blank spaces If necessary use the dash or underline character to indicate blank spaces After entering the Game ID press the Enter key The monitor displays a message specifying the cassette and game numbers entered ...

Page 75: ...e C Ardac 1997 2 At the beginning of each day the program creates a sub directory for that day under the current year directory For Example the year date created on September 25 1997 is C Ardac 1997 0925 3 The Docking System Host computer continuously polls the attached docking stations for data When the station operator inserts a cassette into a docking station the system begins an upload cycle 4...

Page 76: ... 3 Slide it into the upload position shown For proper upload to start the cassette must Fit firmly between the guide rails Fit firmly between the guides Rest firmly against the station seat so the memory disk inside the cassette contacts the memory probe of the docking station 2 When the Cassette is in the docking station the Host computer automatically uploads the game information from cassette s...

Page 77: ...r is prompted for the year and date to be analyzed To analyze the data collected on September 23 1997 for example the operator responds to the prompts Input Directory Year 1997 Input Directory Day 0923 2 The macro reads all of the files in the C Ardac 1997 0923 directory into the Excel spreadsheet Then it generates three reports for the day specified These reports are displayed on the monitor and ...

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