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TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010

Arm with suspension and rubber protection

The lifting arm 

F

12

 is made of aluminium and 

is  placed  on  the  trolley. A  locking  mechanism 

F

6

 ensures that the arm is fixed correctly on 

the trolley. The trolley and locking mechanism 

is covered with a rubber protection 

F

4

The  suspension 

A

4

  is  made  of  steel  with  4 

safety hooks for attaching  the sling. The sus-

pension is available in several alternative sizes 

and can easily be replaced.

Hand control unit

The hand control unit 

A

6

 has 4 buttons for op-

erating the lifter, one ”up” and one ”down” but-

ton, and one button for ”legs out” and one for 

”legs  in”.  A  lamp  indicates  when  the  battery 

needs  charging.    The  hand  control  contact  is 

placed on the bottom of the battery holder.

Charger and battery

Molift Partner 255 has a battery consisting of a 

26 V battery pack 

A

5

, and a charger

 A

7

 which 

makes  it  possible  to  charge  the  batteries  by 

placing the battery in the charger.

Technical description

Main parts

The lifter is delivered in three separate parts

1. Chassis with legs

2. Column with battery holder and electronics

3. Arm with suspension and rubber protection

Chassis with legs

The  chassis 

C

28

  is  made  of  moulded  alumin-

ium.  The  adjustable  legs  is  made  of  alumini-

um and is attached to the chassis with the leg 

spreading mechanism and motor 

C

4

. The lift-

ing motor 

C

3

 is also placed inside the chassis.

Column with battery holder

The  column 

D

15

  is  made  of  aluminium  and 

placed on the chassis. Inside the column is the 

ball screw 

D

18.4

 on which the trolley is attached. 

The screw is protected with a sealing 

D

8

. The 

battery holder is placed on the back of the col-

umn, and contains the main circuit board with 

all the electronics.

Electronics

The electronics consists of  a main circuit board  

E

6

  including  the  hand  control  contact,  emer-

gency  stop,  emergency  lowering,  batterylamp 

and servicelamp. All the functions are depend-

ent on the main circuit board. On the main cir-

cuit  board  there  is  a  counter  which  register 

the number of hours with activity. After a cer-

tain time the counter gives a signal to the serv-

icelamp  that  illuminates  to  show  the  operator 

that service is needed. An electrical emergency 

lowering button is placed beside the emergen-

cy stop button. A manual emergency lowering 

function is on the top of the column and can be 

used by electrical failure.

Battery

The battery 

A

5

 is to be placed in the battery 

holder and consists of 22 battery cells in one 

pack. 

Summary of Contents for PARTNER 255

Page 1: ...a patient lifter from TM03101 Molift Partner 255 Engelsk...

Page 2: ...r assembly 23 Appendix F 24 Lifting arm 25 Appendix G 26 Suspensions 27 Appendix H 28 Equipment 29 Low leg 29 Supporting arms 29 Appendix I 30 Electrical diagram 30 IMPORTANT The patient lifter is onl...

Page 3: ...failure to comply with the in structions Warranty claims must be made im mediately on detecting the defect Remember to quote the serial number Consumable parts are not subject to the warranty All tec...

Page 4: ...ion and rubber protection Chassis with legs The chassis C28 is made of moulded alumin ium The adjustable legs is made of alumini um and is attached to the chassis with the leg spreading mechanism and...

Page 5: ...lly charged battery Dimensions 1175 x 700 x 1902 mm Height to sling attachment point on suspension min 420 mm max 1695 mm Weight Total incl battery 44 kg Chassis 20 kg Column 14 kg Arm suspension 8 4...

Page 6: ...is to be performed when the service lamp gives a signal the first time after approxi mately 10 000 normal lifts of 75 kg 12 sec or every 5th years Lubricating and check of brake Changing of damaged an...

Page 7: ...moving the lock nut Loosen the hexagon lock nut on the top and remove it Remove the brake in one piece The brake consists of several parts brake washer 25 slide bearing 19 bearing house 21 23 bearing...

Page 8: ...Shaft pin trolley 4 3 13 114 Guide sleeve trolley 1 4 13 118 Ball screw 1 5 Tallerkenfj r SKF4308 5 6 Hexagon Nut ISO 4034 M10 N 2 29 Washer ISO 7093 12 1 30 SKF 6202 Full DE AC Full_68 4 9 13 112 Whe...

Page 9: ...ew 3 and nut 1 You need an external power source to run the leg spreading motor out of the nut spindle Take care that no fingers are crushed when moving the leg spreading mecha nism Disconnect the cab...

Page 10: ...ew art no Pos 29 30 New G MHL 22 06 2009 Corrected div pos baloons H Approved Date Sign Description Rev SECTION VIEW VIEW SCALE 1 5 2 19 14 3 15 7 5 12 28 21 10 14 4 6 33 25 18 27 9 16 17 30 31 E 29 1...

Page 11: ...4441 2002 Smart 17 1 Label safety check 13 224 A 16 2 7 6X17 Thread 0 5 Spring battery probes 15 1 03 174 14 1 Label 0220307 13 1 Motorcable w stretchrelief 13 037 12 1 Cap 1S11 19 0 1310306 11 1 Exte...

Page 12: ...ice maintenance and safe ty control Date Description of fault Type of repair Date sign Logging The service manual has a table for logging of repair and work done on the lifter Write down a short descr...

Page 13: ...h approx 100 kg hanging in the suspension about 60 cm above the floor The lifter moves in all directions in a stable manner without tipping or experiencing any insta bility Run the lifter up and down...

Page 14: ...rm Standard P255 3 1331002 App F Arm Scale P255 4 App G Alternative Suspension 1330053 Suspension 4pkt LP230 255 1330052 Suspension 4pkt Steel X large 1330054 Suspension 4pkt Steel Medium 1330055 Susp...

Page 15: ...MHL Pos Qty Description Dimension Draw no Material Comment 13 1 Label Charger mode 13 167 12 4 Spring chargerprobes 11 1 Label Battery Charger 13 055 9 1 Light guide Lense_Mascot_17439 6 4 Rubber feet...

Page 16: ...131 1 PUR ring 90 shore 12x25x7 18 1320206 2 Screw DIN 7991 M8X12 8 8 ELZN 19 0220309 1 Label Authorized Crew Only 20 0421135 1 Decal ID no 21 1320123 2 Washer Nylon 31 7x 13x1 6 22 1120506 2 Screw IS...

Page 17: ...8 E Updated pos ballons and BOM list 15 01 2008 D Updated labels 15 11 2007 C Added labels and changed ingoing screw 25 10 2007 A Released for production 23 03 2007 Rev Description Date Sign A B 343 F...

Page 18: ...nector w exterior cogs 11 12 1310128 1 Lower mould contact P230 13 14 0220118 6 Washer Neoprene 22x 5 5x3 5 15 0220121 4 Washer DIN 9021 6 4 Elzn 16 0220122 2 Washer DIN 125B 10 5 Elzn 17 0421131 2 Sc...

Page 19: ...sing pos 31 E T 23 04 2008 RVS Changed loctite type from 2701 F M 01 09 2008 Pos10 New art no Pos 29 30 New G M 22 06 2009 Corrected div pos baloons H App Date Sign Description Rev SECTION VIEW V SCAL...

Page 20: ...abel Controlled date sign 35 0421135 1 Decal ID no 36 1410137 1 Screw DIN912 M4x14 ElZn 8 8 37 1150133 1 Lock Nut DIN 985 M4 ElZn 38 1420521 1 Sleeve column ass P205 P230 18 1 1310113 1 Trolley column...

Page 21: ...robes are movable after assembly M Added sleeve for better fixing and replaced a longer bolt EO 72 01 07 2010 RVS T B L Added fixing bolt and rearranged pos balloons 21 09 2009 RVS T B Rev Description...

Page 22: ...1310133 1 Screw PT 1452 40X16 9 10 1310135 4 Screw PT 1452 40X16 11 1310136 1 End Piece cap 1S11 19 0 12 1310121 1 Motorcable P230 13 0220307 1 Label Emergency Stop 14 0910167 1 Emergency stop extenti...

Page 23: ...VS RVS I Ref EO 8 2010 14 01 2010 TES T B H Add pos 19 20 11 2009 RVS T B G Added pos 11 Pos 10 1 piece 03 09 2009 T B MHL F Replaced pos 14 18 12 2008 MHL E New emergency stop extender and rearranged...

Page 24: ...ver Arm P230 255 3 1330105 1 Locking handel arm P230 255 incl in pos 5 4 1330104 1 Endcap arm P230 5 1330121 1 Lifting arm spare part incl pos 1 3 7 8 6 1330109 1 Screw ISO 4017 M8X40 8 8 EL incl in p...

Page 25: ...Page 25 of 32 Lifting arm F D F G 2 1 3 Add loctite 243 Add loctite 243 4 5 6 7 8 9 10 G F E Added ID D Changed C Changed B Remo A Rele Rev...

Page 26: ...65 4 1330107 1 Spring Hagens 1725 30x35 5 1330106 1 Lockbolt Suspension Partner230 6 7 Alternative suspensions as below 1330201 1 Suspension 4X P230 XL 1330202 1 Suspension 2X P230 Large 1330203 1 Su...

Page 27: ...Page 27 of 32 B B 5 1 2 7 4 3 8 9 B B 5 1 2 7 4 3 8 9 Rev Description Date B Added pos 8 9 and 10 15 09 20 A Released for production 07 09 Suspensions G...

Page 28: ...255 5 1350112 2 Cover walker bar KB 255 6 1350115 1 Nut fot adjust pressure M8 7 1350111 4 Support guide KB 255 8 1350102 2 Innerpipe walker P255 9 1350101 1 Walker bars welded P255 10 1310119 2 Brack...

Page 29: ...15 16 16 17 19 21 Assembly instructions 13 P05 20 B A 78 19 100 18 F Added set screw inside handle 07 08 2008 RVS MHL E Added washer pos no 20 27 06 2008 RVS T Bekk D Removed cableholder pos 20 23 04...

Page 30: ...Page 30 of 32 TM03101 Molift Partner 255 Engelsk Rev F 11 2010 Appendix I Electrical diagram I...

Page 31: ...Page 31 of 32 Notes...

Page 32: ...ann co de Iceland Eirberg Storhofoi 25 IS 110 Reykjavik www eirberg is Ireland Meditec Medical Ltd Unit 28 Whitestown Drive Whitestown Industrial Estate Tallaght Dublin 24 Tel 01 4624045 www meditecme...

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