Molift Air 300 Technical Manual Download | Manualshive

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TM16101 Rev A 2013-11-14

Molift Air

EN - Technical manual

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Summary of Contents for Air 300

Page 1: ...TM16101 Rev A 2013 11 14 Molift Air EN Technical manual...

Page 2: ...formation related to safety Follow these instructions carefully Read User Manual before use It is important to fully understand the content of the user manual before attempting to use the equipment Vi...

Page 3: ...n which will turn off the electrical system after ten minutes without activity All lights will turn off The system is activated when pushing one of the operating buttons Battery Light The battery indi...

Page 4: ...e button will come out and hoist will stop Remove sidecovers Sidecovers are snap on and can be released by pushing down the two buttons on top of the lifter and pulling the sidecover outwards Sidecove...

Page 5: ...ntrol cover 2 Unplug hand control and and insert service tool cable 3 Refer to User Manual for Molift Service Tool for instructions on how to use the Molift Service Tool software Service Tool Software...

Page 6: ...micro switch is activated it reduces the maxi mum current limit The current limit prevents the lifter from lifting more than SWL More band on the drum gives higher torque and the motor will require m...

Page 7: ...L1 H1 Dimensions L x W x H Length Width Height without trolley 360 x 190 x 195 mm A Hoisting Range 300 mm B Minimum distance from ceiling to CSP 345 mm C Basic Trolley wheel to connection point lifter...

Page 8: ...7 Molift Air www molift com Air Basic Exploded Drawing 20 001 Rev K Air Components...

Page 9: ...gency Stop 34 1101562 Screw Socket Head Cap 35 2510099 PVC pipe 36 2510012 Carboard Box 37 2510092 Inlay no 3 Carboard Box 38 2510093 Inlay no 4 Carboard Box 39 2510032 Inlay no 1 Carboard Box 40 2510...

Page 10: ...9 Molift Air www molift com Air IRC Basic Exploded Drawing 20 012 Rev E...

Page 11: ...Screw Socket Head Cap 34 2510099 PVC pipe 35 2510012 Carboard Box 36 2510092 Inlay no 3 Carboard Box 37 2510093 Inlay no 4 Carboard Box 38 2510032 Inlay no 1 Carboard Box 39 2510137 6 kant n kkel 90...

Page 12: ...rimp Socket 4 Connector 5 Contact Cover 6 1220116 Microswitch 7 Screw Slottet Cheese Head 8 Spring Perch 9 1410134 Screw Socket Head cap 10 1220194 Extension Spring 11 1220155 Axle for Guiding Drum 12...

Page 13: ...r 1810010 Quick Release Pin Suspension 2510028 Battery Lock 2510061 Cover Handcontrol 1130120 Cap 32 1101588 4mm red Polyester cotton cord 1101587 Knob Red Cord End 2510003 Emergency Stop Knob 2510002...

Page 14: ...g 4 1100303 Safety Check Periodic control 5 1100306 Month year Periodic control 6 2510044 Cover label 205 6 2510011 Cover label 300 7 2510080 Main label 205 7 2510078 Main label 300 8 N A Serial numbe...

Page 15: ...itialization Red Fast Charge Green Yellow Top off charge Green Trickle charge Red Green Error Change battery 1 Activate emergency stop 2 Open both sidecovers 3 Disconnect battery power cable and temp...

Page 16: ...ifter and pulling the sidecover outwards Remove Hand control cover Unscrew both screws Torx 20 and remove cover Remove Upper cover Remove both sidecovers disconnect battery Push in Quick release butto...

Page 17: ...wer cover 12 Cut the wire for angle sensor micro switch 13 Cut the wire for LED lights and remove cover 14 Pull wires for Led lights and microswitch through the new cover and solder wires Use heat shr...

Page 18: ...push clip downwards Hand control with four charging probes Remove Hand control 1 Unscrew both screws Torx 20 and remove cover 2 Unplug hand control Install Hand control 1 Connect hand control 2 Attac...

Page 19: ...facing up Change angle sensor microswitch 1 Open sidecover and disconnect battery 2 Remove bottom cover see Remove bottom plate page 16 3 Use a plyer to pull the broken microswitch out or push it out...

Page 20: ...d out 4 Remount in reverse order Checklist after installation Make sure cap is properly fastened and doesn t slide of Make sure the sviwel rotates freely Perform and fill out Safety checklist after se...

Page 21: ...ers from emergency stop relay with 14mm wrench 6 Disconnect wires and remove the relay and the button Emergency Stop Lowering Parts Article no 1101588 4 mm red Polyester cotton cord 1101587 Knob red C...

Page 22: ...at screwdriver 8 Pull out the lifting band Install new Lifting Band 1 Insert new lifting band Make sure band is inserted on th correct side of the guiding drum 2 Align lifting band with hole and inser...

Page 23: ...emove sleeve from brake 6 Remove both screws holding the brake hex key 3mm 7 Disconnect the wire from PCB 8 Remove and change the brake Remount in reverse order Check after installation Test the elect...

Page 24: ...oupling and lifting motor can be removed 10 Install new motor gear in reverse order Change Brake 1 Activate emergency stop 2 Remove both side covers 3 Disconnect battery 4 Remove set screw on Hexagon...

Page 25: ...Remember to use the gasket when mounting the new microswitch 7 Solder the wires to the microswitch and use heat shrink on both wires tube to isolatee Check after installation Microswitch for band sla...

Page 26: ...y 2 Remove hand control cover and disconnect hand control 3 Disconnect all wires attached to the PCB 4 Remove both screws T20 at bottom of PCB 5 Flip the PCB out Install new PCB 1 Molift Service Tool...

Page 27: ...p B Temp A Charging 7 5 FES EDT EMG detect TES to EMG stop 5 2 3 3 7 4 6 9 8 From EMG stop D 9 3 Motor 2 Resett charger 3 Charging color white Charging color black Resett charg color white Temp A colo...

Page 28: ...p Remove with cirlcip plyer to change wheels Axle is locked in place centered with Loctite 2701 Wheels Article no 1109514 Wheel 1120706 Circlip DIN 471 10x1 1120705 Roller Bearing 1109515 Axle Check a...

Page 29: ...rolley IRC 0440002 Hand Control 2 buttons Hand Control 4 buttons Contact If the lifter is equipped with propulsion it has trol ley with a motor connected to the lifter through a contact in the upper c...

Page 30: ...s repaired When periodic inspection is completed the inspector shall mark the hoist with a sticker on the control label showing the date when periodic inspection is performed The control label can be...

Page 31: ...y Accessories t ex Scale Propulsion IRC Visual examination Visual examination of load bear ing structure to make sure there is no damage cracks frays or deformation All checkpoints must be checked of...

Page 32: ...y Angle sensor pull band sideways Charger Battery Accessories t ex Scale Propulsion IRC The hoist is marked with Safe Working Load SWL this shall not exceed rail systems SWL capacity SWL on hoist does...

Page 33: ...the hoist which have occurred between inspections and have already lead to corrective actions should be entered in the logbook A record of the date of inspection of the hoist and inspection result sho...

Page 34: ...using the hoist Lifter installation Mounting of Lifter on trolley No tools required The lifter has two connection points Connect one point first Push button all the way in and place lifter in connect...

Page 35: ...34 Molift Air www molift com Notes...

Page 36: ...Etac AS Etac Supply Gj vik Hadelandsveien 2 2816 Gj vik Norway Tel 47 4000 1004 molift etac com www molift com Find your distributor visit www molift com...

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