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Hand Crimp Tool for Milli-Grid™ Crimp Terminal 

Doc No: ATS-011010204 

Release Date: 03-02-93 

UNCONTROLLED COPY

 

Page 4 of 5 

Revision: E 

Revision Date: 04-14-08 

 

Notes: 

 
1.

 

This tool should only be used for the terminals and wire gauges specified on this sheet. 

2.

 

This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).  
Variations in tools, terminals, and wire stranding and insulation types may affect crimp height. 

3.

 

This tool is intended for standard conductor sizes.  It may not give a good insulation crimp support for all 
insulation sizes. 

4.

 

Molex does not repair hand tools (see warranty above).  The replacement parts listed are the only parts 
available for repair.  If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 

5.

 

Pull force should be used as the final criteria for an acceptable crimp.  Pull force is measured with no 
influence from the insulation crimp.  The insulation should be stripped long (1/2 in.) so the insulation grips on 
the terminal do not grip the wire insulation or the conductor.  Refer to Molex Quality Crimping Handbook 
63800-0029 for additional information on crimping and crimp testing. 

6.

 

Molex does not certify crimp hand tools. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals, applicators and 

tooling. 

 
 

Summary of Contents for CR60927A

Page 1: ...y release that ensures consistent performance A precision user friendly terminal locator wire stop holds terminals in the proper crimping position SCOPE Products Milli Grid Crimp Terminal for 24 30 AWG Terminal Order No Wire Size Insulation Diameter Strip Length Terminal Series No Loose Piece Reel AWG mm mm In mm In 50394 8100 50394 8400 50394 8051 50394 8054 50394 50394 8200 50394 8052 24 30 0 20...

Page 2: ...occur to the tool or die Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Lift the locator blade and place the terminal into the correct die profile A or B release the locator blade Not all tools are equipped with a locator or locator blade 2 Partially close the to...

Page 3: ...life of the tool to adjust tool crimping force Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions 1 Remove the screw and washer Located over the adjustment ring 2 Lift the adjusting ring slightly off of the locating pin 3 Turn the adjusting ring in the desired direction L less force T more force to increase or decrease crimp pressure...

Page 4: ...ll insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as the final criteria for an acceptable crimp Pull force is measured with no influence from the insulation crimp The insulation should be stripped lo...

Page 5: ...pring Main 1 3 11 11 0320 Spring Ratchet 1 Not all tools are equipped with a locator or locator blade Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex com Far East South Headquarters Jurong Singapore 65 6 268 6868 fesinfo molex com European Headquarters Munich Germany 49 89 413092 0 euri...

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