molex BradControl HarshIO 600 eIP User Manual Download Page 1

 

HarshIO 600 eIP 

 i 

  

IP67 IO-Link Modules for EtherNet/IP 

 

User’s Manual 

 

HarshIO 600 eIP 

IP67 IO-Link Modules for EtherNet/IP 

 

 

 
Brad™ from Molex 

 

 

 

Version 1.2 

July 31

st

, 2018

 

 
 

 

 

Summary of Contents for BradControl HarshIO 600 eIP

Page 1: ...HarshIO 600 eIP i IP67 IO Link Modules for EtherNet IP User s Manual HarshIO 600 eIP IP67 IO Link Modules for EtherNet IP Brad from Molex Version 1 2 July 31st 2018...

Page 2: ...ation Data Storage Modes Identical Compatible with backup Restore 1 1 July 31st 2018 Youssef Ouassif Add link to Molex EIP Tool for IO Link parameterization 1 2 Although every effort has been made to...

Page 3: ...losses or damages which occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect or any cause other than ordinary commercial or industrial applications In particu...

Page 4: ...tem Description 20 Physical description 20 Power connectors 21 Ethernet connectors and encoding switches 25 I O connectors 29 Functional earth connections 32 5 I O Data mapping 34 I O messaging 34 Eth...

Page 5: ...58 Connection Manager 0x06 59 TCP IP Interface 0xF5 60 Ethernet Link 0xF6 61 File 0x37 62 DLR 0x47 63 QoS 0x48 64 IO Link 0x310 65 9 Getting started 70 Packaging content 70 Out of box settings 70 Conn...

Page 6: ...rial environment Preventive and corrective maintenance Persons who modify Brad products hardware and software configuration and install the product updates supplied by the manufacturer These persons m...

Page 7: ...e Brad HarshIO to the functional earth FE in compliance with existing standards for example use the green yellow wires in accordance with the NFC 15 100 standard LV Low Voltage circuits must have a pr...

Page 8: ...vailable in the associated technical documentation installation manuals service instructions Preventive and corrective maintenance Servicing When replacing parts or components only use factory approve...

Page 9: ...de maintenance personnel the ability to easily determine I O module and network status These statuses are also available through the process data image or via extended slave diagnostics Brad HarshIO m...

Page 10: ...HarshIO 600 eIP 10 IP67 IO Link Modules for EtherNet IP Overview The HarshIO module is consisted of three main parts...

Page 11: ...supply or transfer total amperage of 8 A per pin Network topologies HarshIO EtherNet IP IO Link Master modules can be used with a protocol compliant controller as part of control system architecture...

Page 12: ...shIO modules and additional devices in a ring Performing maintenance on one module for example by removing the network cable or by removing a module does not affect other modules as the disruption can...

Page 13: ...O Link Modules for EtherNet IP Combination of various topologies Combining star and daisy chain topologies allows you to connect HarshIO modules with mixed HarshIO modules or additional network device...

Page 14: ...IO Link devices on the market The configurable digital output on Pin 2 can deliver up to 2A for actuators with high power requirements This output can also be used as additional power supply for the...

Page 15: ...HarshIO 600 eIP 15 IP67 IO Link Modules for EtherNet IP 3 Technical Data Dimensions mm...

Page 16: ...port 1 6 A L Electrical Signal Data Channels Pin 2 configured as Pin 4 configured as I O connector M12 Ultra Lock 5 pole female A Coded Standard Digital Inputs Number of Channel 8 channels max 8 chann...

Page 17: ...LV power supply according to IEC 50178 Warning The product shall be powered using a Class 2 Power Supply Warning The digital outputs of the product are internally protected against voltage spikes due...

Page 18: ...to 8 Class 3 connections Connected and unconnected Supported CIP Objects 0x01 Identity object 0x02 Message Router object 0x04 Assembly object 0x06 Connection Manager object 0x37 File object EDS Upload...

Page 19: ...erature 25 c to 70 c Storage temperature 40 c to 90 c Vibration resistance Operating 7mm p p 5 15 7Hz 7g 15 7Hz to 500Hz 3 axis Shock resistance Operating 15g 11ms 3 axis Non operating 50g 6ms 3 axis...

Page 20: ...r IN Ui Power OUT Uo Mounting screw Functional Earth 0 FE0 I O Connectors Plastic label 3x Rotary switches Ethernet Port ETH1 Ethernet Port ETH2 Mounting screw Functional Earth 2 FE2 Port 0 Port 1 Por...

Page 21: ...0 V 2 0 V 3 FE Functional Earth 4 24 VDC UL Outputs power supply 5 24 VDC UB Module Inputs power supply LEDs 6 UL indicator 7 UB indicator Pin 4 pins Power Connector Description 1 24 VDC UL Outputs p...

Page 22: ...nector Pin 1 o Standard Input Output SIO and IO Link I O connector Pin 4 UL power supply is used to power o Digital outputs only I O connector Pin 2 o It also provides extended power to Brad IO Link d...

Page 23: ...nt 10A Nominal voltage 24v OFF 1 Reset all pins to 0 2 Reset all pins to 0 2 OverCurrent 10A UnderVoltage 19 2V OverVoltage 30V Reset all pins to 0 1 UnderVoltage 19 2V Nominal voltage 24v ON ON BLUE...

Page 24: ...en No error Voltage present 19 2 V UL 30 V Fixed red UVUL 1 Voltage 0 V UL 19 2 V OVUL 1 Voltage over 30 V OLUL 1 Overload 8 A UB Off No error Voltage 11 V If UB 11V HarshIO will shutdown If UB 13V Ha...

Page 25: ...et connector shall be screwed with a torque of 2 0 Nm to ensure a correct sealing to achieve IP67 rating Ethernet LEDs LED Color State Meaning LINK ETH Fixed yellow 10MB No Activity Blinking yellow 10...

Page 26: ...signed connection established no communication problem Blinking Green IP address assigned no connection established Blinking Green Red Self test on power up MOD OFF No UB power supply Blinking Red Maj...

Page 27: ...ry position 000 This configuration corresponds to stored IP address mode 500 with DHCP mode activated When connecting to a network with a DHCP server an IP address is automatically assigned to the mod...

Page 28: ...ory default values below will be applied at the next power cycle with new rotary position IP address DHCP Subnet mask 0 0 0 0 Gateway 0 0 0 0 ETH1 port Auto negotiation Auto MDI ETH2 port Auto negotia...

Page 29: ...andard Digital Input SI Standard Digital Output SO and as Extended Power Supply EPS UB 5 Not connected LEDs 6 Tri color red blue green LED for even channel indicator Pin4 7 Bi color red green LED for...

Page 30: ...Color State Input process data Status bit State Description C1 C9 C3 C11 C5 C13 C7 C15 Pin 2 OFF No error DI configured but not activated not set to 1 DO configured but not energized Fixed green No er...

Page 31: ...configured Overvoltage on UB 30 V when SO energized or IO Link configured OLUB 1 All PSx 1 IOLSx 0 if configured Overcurrent on UB 10A when SO energized or IO Link configured OLUL 1 All PSx 1 IOLSx 0...

Page 32: ...always be connected to ground to ensure proper operation of the module The two functional earth FE1 FE2 are not connected to the functional earth FE0 Note 3 screw terminals functional earth connectio...

Page 33: ...HarshIO 600 eIP 33 IP67 IO Link Modules for EtherNet IP According to its position the shield plate offers different functional earth connection to ground Switch Switch...

Page 34: ...s 1 I O connections Cyclic and Change Of State triggers o 1x Exclusive Owner Unicast or Multicast T O connection Unicast O T connection o 7x Listen Only or Input Only 8 Input Only connection if no Exc...

Page 35: ...ytes I O 111 88 198 0 100 260 or 0 IO_PD_4 bytes or IO_PD_4 bytes No Conf Digital I O Status IO link with 8 bytes I O 112 120 198 0 100 260 or 0 IO_PD_8 bytes IO_PD_8 bytes No Conf Digital I O Status...

Page 36: ...IOLM12 IOLM10 IOLM8 SIx SI Standard Input data x Channel number Pin4 DIx DI Digital Input data x Channel number Pin2 PSx Port Status x Port number state of the pin1 L 1 short circuit detected 0 No def...

Page 37: ...fer to input assembly 110 IO Link Input Process Data Area where the IO Link process data are mapped IOLS IO Link Communication Status with device 0 Device is connected and no errors detected 1 Device...

Page 38: ...3 Digital data with 32 bytes data per IO Link device Input Process Data 32 bytes Bit Offset in byte 7 6 5 4 3 2 1 0 00 DI7 SI6 DI5 SI4 DI3 SI2 DI1 SI0 01 DI15 SI14 DI13 SI12 DI11 SI10 DI9 SI8 02 PS7 P...

Page 39: ...onfiguration assembly 100 for Electrical Fault Acknowledgement Mode IO Link Input Process Data Area where the IO Link process data are mapped Assembly 122 Digital data with 8 bytes data per IO Link de...

Page 40: ...torage Modes 2 bytes 12 44 76 108 140 172 204 236 Vendor ID 2 bytes 14 46 78 110 142 174 206 238 Device ID 3 bytes 17 49 81 113 145 177 209 241 Reserved 19 51 83 115 147 179 211 243 Direct Param Page2...

Page 41: ...t allows to power up the Molex IO Link hub TEDIO 8D0P 808 and TEDIO 8B4P 808 DO SO Fail Safe Mode This parameter is used for setting the fail safe value behavior of Digital Output DO configured on Pin...

Page 42: ...bled 6 Identical with Restore Data Storage enabled VendorID Device ID This is the Vendor ID Device ID of the connected IO Link device Refer to the chapter ID Validation Direct Param Page2 Enable DPP2...

Page 43: ...ion assembly Supported by IO Link devices V1 1 V1 0 o Identical Validation is successful If the Vendor ID the Device ID stored into the IO Link device match with the Device ID and Vendor ID into the c...

Page 44: ...r s manual of the IO Link device if it supports serial number checking before using this configuration mode Note The S N is associated to a Vendor and Device ID In case at least one of these IDs are m...

Page 45: ...mapped as CIP object The EtherNet IP scanner can handle this file via Explicit CIP messages Refer to chapter File Object 0x37 and IO Link Object 0x310 Note The data Storage file is associated to a Ven...

Page 46: ...onization of the IO Link device parameters is unidirectional from the IOLM toward the IOLD This mode allows only the restore of the IO Link device parameters from the IO Link Master to the IO Link dev...

Page 47: ...want to get the previous events up to 64 past events you can get them either from the module web server or by using CIP explicit messages Refer to the Chapter IO Link parameter object o IOL_LE_SC IO...

Page 48: ...jects in IO Link devices Parametrization The read write request can be performed through the HarshIO module using EtherNet IP Explicit CIP Messaging You can perform such request with PAC PLCs or with...

Page 49: ...ment ID Validation Data Storage Modes None no ID checking Molex IO Link hub TEDIO 8B4P 808 Vendor ID 0x127 Device ID 0x252980 S N 5678 Molex IO Link hub TEDIO 8D0P 808 Vendor ID 0x127 Device ID 0x2430...

Page 50: ...endor ID 0x127 Device ID 0x252980 S N 5678 Molex IO Link hub TEDIO 8D0P 808 Vendor ID 0x127 Device ID 0x243000 S N 1234 IO Link communication OK IO Link communication fails ID Validation Compatible Ve...

Page 51: ...ndor ID 0x127 Device ID 0x252980 S N 2389 IO Link communication OK IO Link communication fails ID Validation Identical Vendor ID 0x127 Device ID 0x252980 Molex IO Link hub TEDIO 8B4P 808 Vendor ID 0x1...

Page 52: ...b Param DEF If the ID validation is successful the HarshIO module will restore param ABC Therefore the param DEF will be overwritten by the param ABC IO Link communication OK ID Validation identical C...

Page 53: ...Backup Restore The Molex IO Link hub Param ABC is swapped by a Molex IO Link hub Param DEF If the ID validation is successful the HarshIO module will restore param ABC Therefore the param DEF will be...

Page 54: ...will not restore param ABC In such case and to align param the user will force a restore Force restore ISDU request if param ABC must be downloaded to the Molex IO Link hub or force a backup Force ba...

Page 55: ...Get Set Limits 1 Revision 1 2 Max Instance 1 3 Number of instances 1 Supported Not supported Class Services Id Service Param Options 01h Get_Attributes_All 0Eh Get_Attribute_Single Instance Attributes...

Page 56: ...3 0xF5 Set when Interface Configuration changes attr5 0xF5 Set when IP address is lost Extended Status At least one faulted I O connection Managed by stack No IO connection established Managed by stac...

Page 57: ...instance attributes Supported Not Supported Class Services Service Param Options Get_Attributes_All Get_Attribute_Single Supported Not Supported Instance Attributes Id Description Get Set Limits 1 Obj...

Page 58: ...ax Instance 199 3 Number of instances 10 Supported Not supported Class Services Id Service Param Options 0Eh Get_Attribute_Single Instance Attributes Id Description Get Set Limits 3 Data Set command i...

Page 59: ...ibutes_All 0Eh Get_Attribute_Single Instance Attributes Id Description Get Set Limits 1 Open Requests 2 Open Format Rejects 3 Open Resource Rejects 4 Open Other Rejects 5 Close Requests 6 Close Format...

Page 60: ...lient Config Settable Hardware Configurable Interface Configuration change requires reset ACD capable Expected values 0xF4 3 Configuration Control DHCP Stored Value DHCP Stored Value 4 Physical Link 0...

Page 61: ...s and Half Full Duplex forced to not set If Link and attr6 not in Auto negotiate Auto negotiation not attempted Other case Current auto negotiation result Link Status set Half Full Duplex set Auto neg...

Page 62: ...ted 02 Instance Name Void if File empty EDS and Icon Files 03 Instance Format Version 0 if File empty 1 04 File Name DSFile X bin EDS gz 05 File Revision Shall be the EDS revision file 06 FileSize Cal...

Page 63: ...escription Get Set Limits 1 Network Topology 2 Network Status 3 Ring Supervisor Status 4 Ring Supervisor Config 5 Ring Faults Count 6 Last Active Node on Port 1 7 Last Active Node on Port 2 8 Ring Pro...

Page 64: ...value shall be 55 05 DSCP Scheduled DSCP value for CIP transport class 0 1 Scheduled priority messages The default value shall be 47 06 DSCP High DSCP value for CIP transport class 0 1 High priority...

Page 65: ...2 Get Max Instance UINT Maximum number of instance of this object 8 3 Get Number of instances UINT Number of object instances currently created at this class level of the device 8 32 Get Active Insta...

Page 66: ...Vendor Id ARRAY OF 3 BYTE Device Id USINT Reserved USINT Protocol Id USINT ISDU support USINT SIO Mode Support USINT PD In Data Length USINT PD Out Data Length USINT Master Cycle Time USINT Min Cycle...

Page 67: ...ation to the device The command has no parameters Note The Data storage mode must be enabled to perform this command 0x56 Synchronize DS cache to Master This command will write the current DS file in...

Page 68: ...ibutes 8 IO Link port number where the IO Link device is connected Instance service 0x50 READ ISDU Data Name Data type Description Index UINT16 0x46 0x00 Sub Index UINT8 0x00 Reserved UINT8 0x00 Len U...

Page 69: ...1ms to 3ms of the Molex HarshIO IO Link digital hubs Refer to the TEDIO 8D0P 808 user s manual connected to Port 0 Parameters Description Class 0x310 IO Link parameter object Instance attributes 1 IO...

Page 70: ...ion Auto MDI ACD Enabled Connection instructions 1 I O wiring Wire the inputs and or outputs devices according to the drawings of chapter I O connectors by using M12 Ultra Lock A code connectors 2 Pow...

Page 71: ...inking green 100 MB Activity NET Network fault Blinking green IP address assigned by DHCP server MOD Module fault Blinking green Wait for an IO connection No diagnostic default in progress Note The re...

Page 72: ...Firmware update If you need to update the HarshIO module please go on the support web page and fill the Support Request Form See Product Support section below Molex specialists will advise and provid...

Page 73: ...ox To do so Connect your computer to the HarshIO module Launch you web browser Enter the HarshIO IP address into your web browser Note There is no login and no password to access the web interface Mod...

Page 74: ...r EtherNet IP Ethernet information This page shows the current status of the Ethernet switch ports EtherNet IP diagnostic information This page shows the current connection status in relation with the...

Page 75: ...ceived OPERATE Connection lost TIMEOUT Connection closed CLOSE No connection NO_CNX RUN IDLE Need reset If yes it means that the module requires a reset via software using CIP Identity object or a pow...

Page 76: ...s IO Link information for a selected IO link channel such as the device identification configuration and diagnostic state of the IO Link communication accessible from the Event List All the informatio...

Page 77: ...es that may have caused the problem Note Your HarshIO 600 identification is located on the backside of the device Web Site To assist users in using the products Molex provides technical information on...

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