molex 64001-5900 Operating Instructions Manual Download Page 3 | Manualshive

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64001-5900 Hand Crimp Tool

Doc No. ATS-640015900

Release Date: 11-22-05

UNCONTROLLED

COPY

Page 3 of 8

Revision: B

Revision Date: 12-06-06

Note

: Whenever crimping without the locator, make sure the seam of the terminal is

oriented up or down in the tool if using unbrazed product, as this will provide higher pull
force values.

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Summary of Contents for 64001-5900

Page 1: ... using the wrong pocket SCOPE Products AviKrimp Male Quick Disconnect Terminal for 10 12 AWG Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the t...

Page 2: ... 2 3 Insert the properly stripped wire into the terminal barrel See Figure 2 and 3 The wires end should butt against the wire stop position of the locator Cycle the tool Note The tamper proof ratchet action will not release the tool until it has been fully closed 4 Lift the locator blade or wire stop and remove the crimped terminal Inspect for proper crimp location and check for insulation closure...

Page 3: ...te 11 22 05 UNCONTROLLED COPY Page 3 of 8 Revision B Revision Date 12 06 06 Note Whenever crimping without the locator make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product as this will provide higher pull force values ...

Page 4: ...l Do not oil excessively The 64001 5900 was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping A light oil such as 30 weight automotive oil used at the oil points shown in Figure 4 every 5 000 crimps or 3 months will significantly enhance the tool life and ensure a stable calibration 4 When tool is no...

Page 5: ... this tool pin gauge measurements should be taken in each conductor nest and compared to this chart The tool should be lubricated prior to recalibration to ensure consistent measurements Handle preload is factory set to 25 45 LBS See How to Adjust Tool Preload see Figure 5 to recalibrate Nest Color Code Wire Range X Dimension Conductor Crimp Crimp Inspection Marking AWG mm Mean Go No Go Yellow 10 ...

Page 6: ...imp Tool Doc No ATS 640015900 Release Date 11 22 05 UNCONTROLLED COPY Page 6 of 8 Revision B Revision Date 12 06 06 CAUTION Molex crimp specifications are valid only when used with Molex terminals applicators and tooling ...

Page 7: ...R REPAIR ONLY MAIN SPRING SHOWN 2 PARTS LIST Item Order No Description Quantity 64001 5900 Hand Crimp Tool Figure 6 1 64000 0076 Repair Kit Springs Pins and E Rings 1 2 63810 0000 Handle 1 3 64001 4875 Locator Assembly 1 4 64001 5970 Tooling Kit 1 Tooling Kit Only 5 64001 5904 Conductor Punch 1 6 64001 5905 Conductor Anvil 1 7 64001 4804 Insulation Punch 1 8 64001 4803 Insulation Anvil 1 9 N A 4 m...

Page 8: ...est is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation ericas Headquarters Illinois 60532 U S A 0 78MOLEX rinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex com...

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