molex 63827-2000 Specification Sheet Download Page 1

Hand Crimp Tool for.187 Slip on QD Receptacle Terminals 

Doc No: ATS-638272000  Release Date: 07-09-15

 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 07-09-15 

INSULATION CRIMP 

BRUSH 

STRIP LENGTH 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF TAB 

SEAM 

BELL MOUTH 

WIRE 

CUT-OFF TAB 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63827-2000 

 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

This tool is IPC/WHMA A-620 Class 2 compliant 

 

This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

Products: .187 Slip on QD Receptacle Terminals, 16-20 AWG UL1015 Wires. 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

IPC/WHMA-A620 (1) 

Terminal (2)

 

Insulation range 

AWG  mm² 

mm 

In. 

mm 

In. 

mm 

In. 

35718 

35718-0800  35718-0810 

16-20  NA  2.60-3.20  .102-.126  2.50-3.50  .098-.138  4.40-5.00  .173-.197 

35718-0900  35718-0910 
35718-1000  35718-1010 

Note: This terminal will accommodate the UL1015 Wires. 

(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. 
(2) Overall insulation OD specification for terminal. 

(3) Customer to cut off terminal from reel: 0.40mm (.016”) maximum cut-off tab (both ends). 

 

DEFINITION OF TERMS 

 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

TYPE 4E 

Summary of Contents for 63827-2000

Page 1: ...handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 187 Slip on QD Receptacle Terminals 16 20 AWG UL1015 Wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A620 1 Terminal 2 Insulation range AWG mm mm In mm In mm In 35718 35718 0800 35718 0810 16 20 NA 2 60 3 ...

Page 2: ...0 1 30 047 051 2 40 2 60 094 102 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Max Width Max AWG mm2 mm In mm In N Lb 35718 16 NA 4 00 157 3 60 142 127 4 28 7 18 NA 3 60 142 3 50 138 107 8 24 3 20 NA 3 40 134 3 40 134 58 8 13 2 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines t...

Page 3: ...roperly stripped wire through the terminal and against the wire stop which is part of the locator See Figure 3 5 Crimp the terminal by squeezing the tool handles until the handles are fully closed Release the handles to open the jaws Lift up the wire stop and remove the crimped terminal from the tool See Figure 4 Note The tamper proof ratchet action will not release the tool until it has been full...

Page 4: ...ator replacement section Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps See Figure 6 1 Un snap the 2 Snap On plastic covers front and back 2 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 3 Do not use any abrasive materials that could damage the tool 4 Make certain all pins pi...

Page 5: ...r to turn the eccentric axle counter clockwise CCW to increase handle force 4 To decrease handle force turn the eccentric axle clockwise CW 5 Line up the setting wheel matching the flat side with the flat edge of the axle so the wheel notch will drop onto the roll pin The numbers will display higher 6 Re install the M3 washer and M3 screw 7 Re crimp a new sample and check the crimp specifications ...

Page 6: ...tection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does not certify or re certify hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only See the Molex web site for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minim...

Page 7: ...Page 7 of 7 Revision A Revision Date 07 09 15 Figure 9 1 2 M4 x 12 LG SCREW M4 x 30 LG SCREW M4 LOCKNUT M3 x 6 LG SCREW PARTS LIST Item Number Order Number Description Quantity REF 63827 2000 Hand Crimp Tool Figure 9 1 63827 2075 Locator Assembly 1 2 63810 0106 Spring Ratchet 1 Visit our Web site at http www molex com ...

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