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Hand Crimp Tool for 4.0mm Pitch Motor Crimp Terminals 

Doc No: ATS-6382596HM 

Release Date: 05-21-12 

UNCONTROLLED COPY

 

Page 6 of 6 

Revision: A 

Revision Date: 05-21-12 

RATCHET 

RELEASE LEVER 

HANDLE 
SPRING 

CRIMPING 
SPRING (2) 

Figure 9 

M4 X 6mm 

LONG BHCS 

 

PARTS LIST 

 

Hand Crimp Tool 63825-9600 

Item  Order Number 

Description 

Quantity 

63825-9670 

Modular Crimp Head 

1 (Ref) 

63816-0000 

Hand Crimp Frame (short) 

1 (Ref) 

63825-9675 

Locator 

63816-0001 

Locking Pin 

63600-0525 

Handle Spring 

63600-0520 

Crimping Spring 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Visit our Web site at http://www.molex.com 

Summary of Contents for 63825-9670

Page 1: ... be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 4 0mm Pitch Motor Crimp Terminal 22 AWG Terminal Series No Terminal Order No Wire Size and Type 1 Insulation Diameter Strip Length IPC WHMA A620m 2 Terminal 3 Maximum Reel 4 Loose AWG mm Type mm In mm In mm In 59333 59333 8100 59333 8000...

Page 2: ...0 39 2 8 8 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open 1 With the hand tool in the open position pivot the t...

Page 3: ...nal locator outward 2 Remove the M4 BHCS See Figure 4 Installation 1 Place the new locator See Chart on page 2 on the hand tool Install the M4 BHCS See Figure 4 2 Tighten the screw enough to hold the locator Make sure the locator can still float freely with hand pressure 3 Insert the proper terminal fully into the correct profile slot until the terminal is fully seated and stops Then gently pivot ...

Page 4: ... applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated r...

Page 5: ...e Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter ...

Page 6: ...ER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 9 M4 X 6mm LONG BHCS 2 5 1 PARTS LIST Hand Crimp Tool 63825 9600 Item Order Number Description Quantity 1 63825 9670 Modular Crimp Head 1 Ref 2 63816 0000 Hand Crimp Frame short 1 Ref 3 63825 9675 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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