background image

Hand Crimp Tool for 4.0mm Pitch Motor Crimp Terminals 

Doc No: ATS-6382596HM 

Release Date: 05-21-12 

UNCONTROLLED COPY

 

Page 5 of 6 

Revision: A 

Revision Date: 05-21-12 

MODULAR 

CRIMP 

HEAD 

BATTERY 

POWER 

B
E

LOCKING 

PINS 

LOCKING PINS 

BATTERY 

POWERED 

TOOL

 

AIR 

POWER 

TOOL 

MODULAR 

CRIMP HEAD 

LOCKING 

PINS 

LOCKING 

PINS 

AIR POWER 

CRIMP 

ADAPTER 

 

Applications for the Modular Crimp Head 

 

WARNING

NEVER

 

operate, service, install, or adjust this Modular Crimp Head without proper instruction 

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.  
See Chart below for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Disconnect the 

power by unplugging or turn off the Actuator from its power source. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

 
The chart below shows all applications for this Modular Crimp Head. 
 

Modular Crimp Head 

Order No. 

Tool 

Order no. 

Tool 

Description 

Adapter 

Order No. 

Adapter 

Description 

Figure 

No. 

63825-9670 

63816-0000  Hand Crimp Frame (Short) 

N/A 

N/A 

63816-0050  Hand Crimp Frame (Long) 

N/A 

N/A 

63816-0200  Battery Power Tool (110 V)  63816-0600  Battery Power Crimp Adapter 

63816-0250  Battery Power Tool (220 V)  63816-0600  Battery Power Crimp Adapter 

63816-0100 

Air Power Tool 

63816-0700 

Air Power Crimp Adapter 

 

Applications for the Modular Crimp Head 

Hand Crimp Tool 

Battery Powered Tool 

Air Powered Tool 

 

 

 

Figure 3 

Figure 4 

Figure 5 

MODULAR 

CRIMP 

HEAD 

LOCKING 

PINS 

HAND CRIMP 

FRAME LONG 

OR SHORT 

Summary of Contents for 63825-9670

Page 1: ... be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 4 0mm Pitch Motor Crimp Terminal 22 AWG Terminal Series No Terminal Order No Wire Size and Type 1 Insulation Diameter Strip Length IPC WHMA A620m 2 Terminal 3 Maximum Reel 4 Loose AWG mm Type mm In mm In mm In 59333 59333 8100 59333 8000...

Page 2: ...0 39 2 8 8 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open 1 With the hand tool in the open position pivot the t...

Page 3: ...nal locator outward 2 Remove the M4 BHCS See Figure 4 Installation 1 Place the new locator See Chart on page 2 on the hand tool Install the M4 BHCS See Figure 4 2 Tighten the screw enough to hold the locator Make sure the locator can still float freely with hand pressure 3 Insert the proper terminal fully into the correct profile slot until the terminal is fully seated and stops Then gently pivot ...

Page 4: ... applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated r...

Page 5: ...e Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter ...

Page 6: ...ER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 9 M4 X 6mm LONG BHCS 2 5 1 PARTS LIST Hand Crimp Tool 63825 9600 Item Order Number Description Quantity 1 63825 9670 Modular Crimp Head 1 Ref 2 63816 0000 Hand Crimp Frame short 1 Ref 3 63825 9675 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

Reviews: