Hand Crimp Tool for 4.0mm Pitch Motor Crimp Terminals
Doc No: ATS-6382596HM
Release Date: 05-21-12
UNCONTROLLED COPY
Page 2 of 6
Revision: A
Revision Date: 05-21-12
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Insulation Crimp Note
:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap”
form geometry in the insulation punch. This produces
an overlap insulation crimp (A620 – compliant). While
the insulation punch profile may appear “lopsided”,
this is a normal condition for this tool. See figure to
the right. (Some tools with multiple crimp pockets may
not have the “overlap” profile on all pockets).
CONDITIONS:
After crimping, the crimp profiles should measure the
following.
Terminal Series No
Wire Size and Type
Conductor Crimp (Ref.)
Profile
Height
Width (Ref)
AWG
mm
2
Type
mm
In.
mm
In.
22 UL1007 22 UL 1061
59333
22
0.32-0.34 UL1007 0.70-0.75 .028-.030 1.10 .043
X
22
0.32-0.34 UL1061 0.70-0.75 .028-.030 1.10 .043
X
Terminal Series No
Wire Size and Type
Insulation Crimp (Ref.)
Pull Force Minimum
Height
Width (Ref)
AWG
mm
2
Type
mm
In.
mm
In.
N
Lb.
59333
22
0.32-0.34 UL1007 1.55-1.75 .061-.069 1.50 .060
39.2
8.8
22
0.32-0.34 UL1061 1.55-1.75 .061-.069 1.50 .060
39.2
8.8
Tool Qualification Notes:
1.
Pull Force should be measured with no influence
from the insulation crimp.
2.
The above specifications are guidelines to an
optimum crimp.
OPERATION
Open the tool by squeezing the handles together, at the
end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
1.
With the hand tool in the open position, pivot the
terminal locator open by pulling up on the locator
knob and lift the wire stop blade up. See Figure 1.
2.
Insert the terminal into the correct profile until the terminal is fully seated and stops. Make sure the wire stop
blade is fully seated on the terminal behind the conductor grip section.
3.
Gently pivot the locator closed.
4.
Bring down the wire stop blade.
5.
Slide the pre-stripped wire into the terminal; make sure to aim the wire brush towards the tip point on the wire
stop blade. See Figure 2. Align the wire so that it is parallel and sitting into the terminal. Maintain a light and
constant pressure on the wire that is seated in the terminal at all times. (Do not let go of the wire.) Be sure to
hold the wire and terminal in place until the terminal is fully crimped. See Figure 3.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
TERMINAL
SEATED IN
LOCATOR
SWING LOCATOR
OPEN
Figure 1
HAND TOOL
OPEN
WIRE
STOP
BLADE
