molex 63823-5600 Specification Sheet Download Page 1

Hand Crimp Tool for 2.00mm (.079") Pitch Male Crimp Terminals 

Doc No: ATS-638235600 

Release Date: 03-08-10 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 03-08-10 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

 

HAND CRIMP TOOL 

Specification Sheet 

Order No. 63823-5600 

 
 
 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

This tool is IPC/WHMA A-620 Class 2 compliant 

 

This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

Products: 2.00mm (.079") Pitch Male Crimp Terminals, 14 - 18 AWG. 
 

Terminal Order No. 

Wire Size and Type  Insulation Diameter (Maximum 

Strip Length 

Terminal 

Series No. 

Loose 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

50638-9128  50638-9028 

50638 

50638-9149  50638-9049 

14 - 18   2.21- 0.81 

3.80 

.150 

3.90 – 4.40  .154-.173 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 4D 

Summary of Contents for 63823-5600

Page 1: ... user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 2 00mm 079 Pitch Male Crimp Terminals 14 18 AWG Terminal Order No Wire Size and Type Insulation Diameter Maximum Strip Length Terminal Series No Lo...

Page 2: ...00 157 88 2 19 8 X OPERATION CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Open the tool by squeezing the handles together At the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open See Figure 1 Crimping Terminals 1 Select the desired terminal listed in th...

Page 3: ...squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal locator by pulling on the wire 9 Visually inspect the crimped terminal for proper crimp location 10 On some large O D wires it may not be pos...

Page 4: ... See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the locators top hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To...

Page 5: ... 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry ...

Page 6: ...ny clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrica...

Page 7: ...y 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex com Far East South Headquarters Jurong Singapore 65 6 268 6868 fesinfo molex com European Headquarters Munich Germany 49 89 413092 0 eurinfo molex com Corporate Headquarters 22...

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