molex 63823-4100 Manual Download Page 1

Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals 

Doc No: ATS-6382341HM  Release Date: 01-19-11 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: A 

Revision Date: 01-19-11 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

SEAM 

CONDUCTOR 

CRIMP 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWISTING 

ROLLING 

BEND 

DOWN 

WIRE 

SEAL 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63823-4170

 

Hand Crimp Tool 

Order No. 63823-4100

 

 

FEATURES 

%

 

A full cycle ratcheting hand tool ensures complete crimps 

%

 

Ergonomically designed soft handles 

%

 

Precisely designed crimping profiles with simple contact positioning 

%

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is 
installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: CP 2.8 receptacle for 12 - 10 AWG type

 

TXL wire and >3 - 5 mm

2

 type

 

ID and IR wire with 2.80mm 

(.110") CMC Wire Seal (See Note 

 ) 

 

Terminal Series No. 

Terminal Order No. 

Wire Size and Type 

Insulation Diameter 

Strip Length 

Available in Reel only 

AWG 

mm² 

mm 

In. 

mm 

In. 

64324 

64324-1019  64324-1119 

12-10 TXL  >3 – 5 Type ID & IR  3.4 – 4.0  .134 - .157  4.90-5.10  .193-.201 

64324-2019  64324-2119 

Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab.  

Note:

 Terminal will accommodate the thin wall small insulation with the TXL type American wires and the ID or IR type metric wires. 

 For TXL-12AWG wire uses Seal color GREY, For TXL-10AWG, 4mm2 and 5mm2 wires use Seal color BLUE. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 4C 

Summary of Contents for 63823-4100

Page 1: ...installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS co...

Page 2: ...5 07 200 360 80 9 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp hei...

Page 3: ...by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal li...

Page 4: ...for an acceptable crimp For the Battery Power Tool 1 Cycle the Battery Power Tool to crimp the terminal to the wire 2 Remove the crimped terminal from the terminal locator by pressing down on the wire...

Page 5: ...or low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear e...

Page 6: ...without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or ser...

Page 7: ...ision A Revision Date 01 19 11 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Nu...

Page 8: ...D COPY Page 8 of 8 Revision A Revision Date 01 19 11 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1...

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