molex 35465 Series Specification Sheet Download Page 1

Tool Kit for Bulb Socket Earth Crimp Terminals

 

Doc No: ATS-6381951HM  Release Date: 04-03-09 

UNCONTROLLED COPY

 

Page 1 of 9 

Revision: B 

Revision Date: 10-06-10 

INSULATION 

CRIMP HEIGHT 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

WIRE SEAL 

BEND DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP HEIGHT 

TWISTING 

CUT-OFF TAB 

SEAM 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63819-5170

 

Hand Crimp Tool 

Order No. 63819-5100

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

%

 

Ergonomically designed soft handles 

%

 

Precisely designed crimping profiles with simple contact positioning 

%

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: Bulb Socket Earth Terminal for AVS and AVSS 0.50 to 0.85mm² wire. 

Used with 35903-0075 Wire Seal. 

 

Terminal 

Series No. 

Terminal Order No. 

Wire Size and Type 

Insulation Diameter  

Strip Length 

 Available in Reel Only  mm² (AVS and AVSS) 

mm 

In. 

mm 

In. 

35465 

35465-8000 

0.50 to 0.85 

1.6 – 2.3  .063-.091  4.80 – 5.20  .189 - .205 

Customer to cut off terminal from reel: 0.15mm (.006”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 2C 

Summary of Contents for 35465 Series

Page 1: ...s are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits ca...

Page 2: ...mp Width Ref Order No Color mm In mm In N Lb 35465 0 50 0 50 35903 0075 Blue 4 3 max 165 max 4 40 4 60 173 181 88 2 19 84 0 85 0 85 4 3 max 165 max 4 40 4 60 173 181 127 5 28 66 Tool Qualification Not...

Page 3: ...imp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of th...

Page 4: ...om the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 3 Visually inspect the crimped terminal for proper crimp locatio...

Page 5: ...he tool to adjust tool handle preload force Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions 1 Remove or fold back the handle grip fr...

Page 6: ...es not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify cri...

Page 7: ...ications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without...

Page 8: ...11 1 3 M4 X 6mm LONG BHCS M4 X 12mm LONG BHCS 5 6 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Fram...

Page 9: ...LLED COPY Page 9 of 9 Revision B Revision Date 10 06 10 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantit...

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