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Moeller PS416-INP-40 SERIES, Hardware And Engineering

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Hardware and Engineering

PS416-INP-40x
PS416-OUT-4xx
Digital I/O Card

01/00 AWB27-1239-GB

1st published 2000, edition 01/00,

See revision protocol page II

© Moeller GmbH, 53105 Bonn

Author:

Werner Albrecht

Editor:

Thomas Kracht

Translator:

Terence Osborn, David Long

All brand and product names are trademarks 
or registered trademarks of the owner 
concerned.

All rights reserved, including those of the 
translation.

No part of this manual may be reproduced in 
any form (printed, photocopy, microfilm or 
any otherprocess) or processed, duplicated or 
distributed by means of electronic systems 
without written permission of Moeller GmbH, 
Bonn.

Subject to alteration without notice.

Summary of Contents for PS416-INP-40 SERIES

Page 1: ...r Terence Osborn David Long All brand and product names are trademarks or registered trademarks of the owner concerned All rights reserved including those of the translation No part of this manual may...

Page 2: ...vices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the m...

Page 3: ...of revisions for AWB27 1239 GB Edition Page Description new Modification 01 00 1 3 Tables X 1 10 Section PS416 OUT 400 410 X 2 3 2 9 Figure X 2 10 2 18 Notes about this manual X 3 3 3 4 3 9 Figure 3 2...

Page 4: ...III 01 00 AWB27 1239 GB General PS416 INP 400 401 PS416 OUT 400 410 Appendix Index Overview About this Manual V General 1 1 PS416 INP 400 401 2 1 PS416 OUT 400 410 3 1 Appendix 4 1 Index 5 1...

Page 5: ...IV 01 00 AWB27 1239 GB...

Page 6: ...eral description The varying characteristics are described separately in Parts 2 and 3 of the manual The digital input cards and the output cards are grouped together in the descrip tions For orientat...

Page 7: ...VI 01 00 AWB27 1239 GB...

Page 8: ...e cards 1 3 Task 1 3 Hard Software requirements 1 3 Setup 1 4 2 Engineering 1 9 General engineering notes 1 9 Example 1 11 3 Installation 1 13 Inserting and removing cards 1 13 Screw terminal Insertin...

Page 9: ...1 2 01 00 AWB 27 1239 GB...

Page 10: ...rements The following hardware and software components are required when using the digital input and output cards in a PS416 system Table 1 1 Hardware and software requirements 1 For Hardware Configur...

Page 11: ...cards includes the plug connector housing with a plug in screw terminal and the label strip with a plexiglass cover The plug connector is required for the card to function in the PS416 automation syst...

Page 12: ...the PLC programm The address to be set depends on the card type and is explained for each card in the chapter Hardware Configuration Pos PS416 INP 400 401 PS416 OUT 400 PS416 OUT 410 Cable exit bottom...

Page 13: ...5 mm2 diameter is recommended Wire with a 0 75 mm2 diameter is recommended for the signal lines The wiring scheme is illustrated in the chapter Engineering for each card The plug in screw terminal is...

Page 14: ...16 INP 400 401 Status display 5 Inserting the card in the rack The voltage free card can now be inserted in the rack The card is fastened or removed via the locking mechanism The cards are all inserte...

Page 15: ...About the cards 1 8 01 00 AWB27 1239 GB 6 Fitting the plug connector The connection plug is plugged in This concludes the installation of the card see chapter Installation on page 1 13...

Page 16: ...ded restart Power supply When using 24 V power supplies a safe electrical isolation of the low voltage must be ensured Only power supply units designed acc IEC 364 4 41 or VDE 0100 Part 410 may be use...

Page 17: ...bject in the Moeller Manual Electromagnetic Compatibility of Automation Systems EMC TB27 001 GB and EMC Engineering Guidelines for Automation Systems PS4 PS416 AWB27 1287GB PS416 OUT 400 PS416 OUT 410...

Page 18: ...Example 1 11 01 00 AWB27 1239 GB General Example Figure 1 3 Engineering guideline for voltage supply cables of the output card Ferrite ring a 2 24 V OUT 4xx...

Page 19: ...1 12 01 00 AWB27 1239 GB...

Page 20: ...rd PS416 NET 400 The card requires one slot Press the lever and insert the card into the rack until you hear a click Plug in the connection plug Removing Remove the connection plug Press the lever to...

Page 21: ...Installation 1 14 01 00 AWB27 1239 GB Figure 1 4 Inserting and removing cards...

Page 22: ...serting Removing When connecting the cards to stations you are recommended to remove the screw terminal from the housing of the connection plug The following figure illustrates how the screw terminal...

Page 23: ...on 1 16 01 00 AWB27 1239 GB Inserting and removing the marking strip The marking strip can be removed from the housing of the connection plug very simply Figure 1 6 Inserting and removing the marking...

Page 24: ...ng the stations 2 3 Power supply 2 4 2 Hardware Configuration 2 5 Setting addresses 2 5 3 Software Configuration 2 9 Configuring cards 2 9 Setting card parameters 2 10 4 Operation 2 13 Function 2 13 S...

Page 25: ...2 2 01 00 AWB27 1239 GB...

Page 26: ...connector plug housing from the card Remove the plug in screw terminal Wire the plug in screw terminal according to the wiring plan Figure 2 1 Plug connector assignment 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 27: ...e of the housing Power supply The PS416 POW 4x0 power supply card supplies the cards with 5 V DC from the internal bus of the rack The external signal sources must be supplied separately with 24 V DC...

Page 28: ...page 2 13 fully explains the syntax of addressing the cards Two bytes are reserved in the central unit for the 16 inputs of each digital input card The cards are there fore addressed in two steps onl...

Page 29: ...0 to 10 7 11 0 to 11 7 0 1 0 1 1 1 12 12 0 to 12 7 13 0 to 13 7 1 0 0 1 1 1 14 14 0 to 14 7 15 0 to 15 7 0 0 0 1 1 1 16 16 0 to 16 7 17 0 to 17 7 1 1 1 0 1 1 18 18 0 to 18 7 19 0 to 19 7 0 1 1 0 1 1 2...

Page 30: ...a sample assignment of a rack with input and output cards It shows how the marked input cards are addressed Figure 2 3 Adressing of digital input cards using an example configuration ON 2 3 4 5 6 7 8...

Page 31: ...2 8 01 00 AWB27 1239 GB...

Page 32: ...9 01 00 AWB27 1239 GB PS416 INP 400 401 3 Software Configuration Configuring cards The digital input cards are configured in the Device Configurator of the Sucosoft S40 Figure 2 4 Device Configurator...

Page 33: ...UT card How to use the Topology Confiugrator is explained in detail in the manual Sucosoft S40 Programming Software User Interface AWB2700 1305GB Setting card parameters The card parameters are set in...

Page 34: ...n digital input cards to which you assigned the addresses 0 2 4 6 8 10 and 12 with the coding switch The highest available input bytes are thus IB 12 and IB 13 see Table 2 1 on page 2 6 Set 12 as the...

Page 35: ...2 12 01 00 AWB27 1239 GB...

Page 36: ...mprove the reliability of the control system the internal bus logic isolates the DC signals from the process by means of optical couplers There is an LED for each input which displays the signal statu...

Page 37: ...to address the inputs Operand I Data type Bit Byte word double word1 Line number 1 to 9 0 Basic unit Slot number 1 to 30 0 Basic unit Slot number 0 Word or Byte number word 0 to 34 byte 0 to 35 Bit nu...

Page 38: ...6 inputs of the PS416 INP 400 401 simultaneously with one command Variable declaration VAR Input_Slave_IW12 AT IW0 0 0 12 WORD END_VAR User program LD Input_Slave_IW12 ST I12 0 I13 0 I12 7 I13 7 IB12...

Page 39: ...Variable declaration VAR Input_Slave_IB13 AT IB0 0 0 13 BYTE END_VAR User program LD Input_Slave_IB13 ST Bitwise addressing always addresses exactly one input of a card In this example input I 15 bit...

Page 40: ...ning Diagnostics LED display The front panel contains green LEDs each of which indicates the status of one input Figure 2 8 LED display on the card Reset button LED ZAA Status display LED lit The inpu...

Page 41: ...1239 GB Sucosoft S40 You can scan the logical status of the card inputs in the Sucosoft S40 menu Test and Commissioning You will find more information on this subject in the manual Sucosoft S40 Progr...

Page 42: ...r supply 3 5 2 Hardware Configuration 3 7 Setting addresses 3 7 Defining the short circuit behaviour 3 12 3 Software Configuration 3 15 Configuring cards 3 15 Setting the card parameters 3 16 4 Operat...

Page 43: ...3 2 01 00 AWB27 1239 GB...

Page 44: ...ctor plug housing from the card Wire the plug in screw terminal according to the terminal connection diagram Figure 3 1 Plug connector assignment for the PS416 OUT 400 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Page 45: ...5 mm2 wire diameters Use 0 75 mm2 diameters for the signal cables The cables are passed through the bottom of the housing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 24V Q 0 24V Q 1 Q 2 24V Q 3 Q...

Page 46: ...1239 GB PS416 OUT 400 410 Power supply The rack s internal bus supplies the cards with 5 V DC from the power supply card PS416 POW 4x0 An external 24 V DC voltage must be connected to the card to pro...

Page 47: ...3 6 01 00 AWB27 1239 GB...

Page 48: ...dressing the cards Address the digital outputs cards one after each other starting with address 0 for the first digital output card PS416 OUT 400 Two bytes are reserved in the central unit for the 16...

Page 49: ...to 10 7 11 0 to 11 7 0 1 0 1 1 1 12 12 0 to 12 7 13 0 to 13 7 1 0 0 1 1 1 14 14 0 to 14 7 15 0 to 15 7 0 0 0 1 1 1 16 16 0 to 16 7 17 0 to 17 7 1 1 1 0 1 1 18 18 0 to 18 7 19 0 to 19 7 0 1 1 0 1 1 20...

Page 50: ...n PS416 OUT 410 A byte is reserved in the central unit for the eight outputs of the PS416 OUT 410 card The cards are therefore addressed one after another Both even numbered and odd numbered addresses...

Page 51: ...1 1 10 10 0 to 10 7 1 0 1 0 1 1 1 11 11 0 to 11 7 0 0 1 0 1 1 1 12 12 0 to 12 7 1 1 0 0 1 1 1 13 13 0 to 13 7 0 1 0 0 1 1 1 14 14 0 to 14 7 1 0 0 0 1 1 1 15 15 0 to 15 7 0 0 0 0 1 1 1 16 16 0 to 16 7...

Page 52: ...d Figure 3 6 Addressing of PS416 OUT 410 digital output cards using an example configuration 30 30 0 to 30 7 1 0 0 0 0 1 1 31 31 0 to 31 7 0 0 0 0 0 1 1 32 32 0 to 32 7 1 1 1 1 1 0 1 33 33 0 to 33 7 0...

Page 53: ...uit behaviour of the PS416 OUT 410 is equivalent to Mode 1 Figure 3 7 Operating mode selector switch Mode 1 switch in position OFF opened In the event of a short circuit all outputs of the card are sw...

Page 54: ...uto matic restart attempt is made This repeats itself until the short circuit is eliminated The red LED displays a short circuit until the Reset button is pressed as an acknowledgement The cards ZAA o...

Page 55: ...e connections WI and WQ is broken The ZAA card drives a constant current from the output WQ through the monitoring loop to the input WI of the ZAA card The ZAA connection on the digital output cards P...

Page 56: ...3 15 01 00 AWB27 1239 GB PS416 OUT 400 410 3 Software Configuration Configuring cards The digital output cards are configured in the Sucosoft S40 Device Configurator Figure 3 9 Device configurator...

Page 57: ...PS416 INP OUT card How to use the Topology Configurator is explained in detail in the manual Sucosoft S40 Programming Software User Interface AWB2700 1305GB Setting the card parameters The card parame...

Page 58: ...he address 4 on one of several digital output cards as the highest address Enter 4 in the dialog box Parameters for the highest available output byte address irrespective of whether the card is a PS41...

Page 59: ...3 18 01 00 AWB27 1239 GB...

Page 60: ...e output level The output circuits are galvanically isolated from the internal logic by means of optocouplers Fuses or electronic fuses protect the PS416 OUT 400 against over loads Figure 3 11 PS416 O...

Page 61: ...Configuration you can define the outputs using the Sucosoft S40 Editor and scan them with the IL Editor in bit byte or word format The following specifications are required to address the outputs PS41...

Page 62: ...ot number 0 Word or Byte number word 0 to 34 byte 0 to 35 Bit number 0 to 7 The general syntax rule is Operand data type line rack station slot module byte word bit 1 A double word access is only poss...

Page 63: ...essing with the PS416 OUT 400 with address 12 Wordwise addressing addresses all 16 outputs of the PS416 OUT 400 simultaneously with one command Variable declaration VAR Output_Slave_QW12 AT QW0 0 0 12...

Page 64: ...to 15 are addressed Variable declaration VAR Output_Slave_QB13 AT QB0 0 0 13 BYTE END_VAR User program LD Output_Slave_QB13 ST LD ST Output_Slave_QB1B13 Bitwise addressing always addresses exactly one...

Page 65: ...3 24 01 00 AWB27 1239 GB...

Page 66: ...n LEDs each of which indicates the status of one output Figure 3 14 LED display on the card Reset button LED ZAA Status display LED lit The output has the status 1 LED off The output has the status 0...

Page 67: ...t S40 You can scan and force the logical status of the card outputs by means of the menu Test and Commis sioning of Sucosoft S40 You will find more detailled information on this subject in the manual...

Page 68: ...orage temperature 25 C 70 C Humidity class RH1 EMV see page 4 4 Dimensions D H W 215 130 20 mm Weight approx 150 g Required space 4 space units 1 Slot Current consumption 5 V bus normally 30 mA Power...

Page 69: ...c 5 V bus yes Terminal design plug in screw terminal Connector cross section 1 5 mm2 Display elements LED Ambient temperature 0 C 55 C Storage termperature 25 C 70 C Humidity class RH1 EMV see page 4...

Page 70: ...ivation LED present ZAA active low Residual current for OFF signal 300 A 400 A Output voltage Ua OFF signal for Unom 2 5 V 2 V ON signal for Unom 23 4 V Output current Ia for U 24 V 0 5 A 2 0 A for Um...

Page 71: ...4 2 Contact discharge Air discharge 4 kV 8 kV RFI DIN EN 61 000 4 3 AM PM 10 V m Burst DIN EN 61 000 4 4 Line Digital I O Analog I O Field bus 2 kV 1 kV Surge DIN EN 61 000 4 5 Digital I O asymmetric...

Page 72: ...M Marking strips 1 6 P Power supply 1 9 R Removing cards 1 13 Removing the screw terminal 1 15 S Setup Procedure 1 5 Slot assignment 1 13 Software requirements 1 3 PS416 INP 400 401 A Addressing soft...

Page 73: ...400 401 2 17 O Optical couplers 2 13 P Power supply PS416 INP 400 401 2 4 S Setting card parameters Example PS416 INP 400 401 2 11 Slot numberr 2 10 Syntax rule 2 14 T Type 2 10 W Wiring plan PS416 I...

Page 74: ...Connector assignment PS416 OUT 400 3 3 PS416 OUT 410 3 4 D Defining the short circuit behaviour 3 12 L LED display PS 416 OUT 400 410 3 25 PS416 OUT 400 410 3 25 O Operating mode selector switch 3 12...

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