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MKN FlexiChef FCEKMP12 Series, Installation Instructions Manual, Page: 6 / 68

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MKN FlexiChef FCEKMP12 Series Installation Instructions Manual Download Page 6

Introduction

6

Installation instructions

1.1.1 Explanation of signs

DANGER
Imminent threat of danger

Failure to comply will lead to death or very severe injuries.

WARNING
Possible threat of danger

Failure to comply can lead to death or very severe injuries.

CAUTION
Dangerous situation

Failure to comply can lead to slight or moderately severe
injuries.

ATTENTION
Physical damage

Failure to comply can cause physical damage.

Notes for better understanding and operation of the unit.

Symbol / sign

Meaning

•

Listing of information.

Action steps, which can be performed
in any sequence.

1.

2.

Action steps, which must be performed
in the specified sequence.

Result of an action performed or
additional information about it.

10000008311AINBEB

Summary of Contents for FlexiChef FCEKMP12 Series

Page 1: ...lexiChef Electric Deep frying High speed cooking Cleaning FCEKMP1XXXX G2 FCEKMP3XXXX G2 FlexiChef Team FCEKMP2XXXX XXXXG2 Translation from the original document 10000008311AINDEB 01 04 2020 10000008311AINBEB en GB Read the operating instructions prior to commissioning ...

Page 2: ...any Phone 49 5331 89 0 Fax 49 5331 89 280 Internet www mkn com Copyright All rights to text graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt Neubauer GmbH Co KG Distribution or duplication is only permitted with the prior written consent of MKN Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH Co KG ...

Page 3: ...ntrol arm 21 5 2 2 Removing and attaching the cover of the control arm 22 5 2 3 Removing and attaching the front panel of the side arm 23 5 2 4 Removing and attaching the side arm cover 24 5 2 5 Opening and closing the lid 25 5 3 Placing the unit on the equipment legs 27 5 4 Setting up the unit on the base 28 5 5 Removing the transport securing device 29 5 6 Aligning the unit 29 5 6 1 Aligning the...

Page 4: ... basic control setting 50 6 3 1 Changing the basic control setting 51 6 4 Making the water connection 52 6 4 1 Connecting the tap water connection line 53 6 5 Making the wastewater connection 54 6 5 1 Connecting the wastewater line to a permanent connection 55 6 5 2 Connecting the wastewater connection to a waste trap in the building 56 6 5 3 Connecting a wastewater line with an unobstructed disch...

Page 5: ...lable to the installer at the operating site at all times Preserve the installation manual throughout the service life of the unit Insert any supplements from the manufacturer Pass on the installation manual to any subsequent operator of the unit Target group The target group for the installation manual is trained technical personnel that is familiar with installing and operating the unit Figures ...

Page 6: ...ION Dangerous situation Failure to comply can lead to slight or moderately severe injuries ATTENTION Physical damage Failure to comply can cause physical damage Notes for better understanding and operation of the unit Symbol sign Meaning Listing of information Action steps which can be performed in any sequence 1 2 Action steps which must be performed in the specified sequence Result of an action ...

Page 7: ...d and the remit of his authorised tasks must also be stated Type of activity Qualification Power connection Electrician Specific professional training Employee of the specialist company concerned Water connection Plumber Specific professional training Employee of the specialist company concerned Wastewater connection Wastewater specialist Specific professional training Employee of the specialist c...

Page 8: ...operty damage and personal injury from improper installation Install the unit only as specified in these installation instructions Do not add anything to the unit or modify the unit Use only original spare parts Transportation and storage Risk of personal injury and property damage from improper transportation and improper storage Store the unit in a dry frost free environment Observe the safety r...

Page 9: ...tion Risk of fire from improper connection Observe applicable regional regulations of the electrical utility Ensure that only electricians licensed by the electric utility connect the unit Ensure that the electrical system is earthed by a protective earthing conductor Note the information on the nameplate Risk of electric shock from live components Prior to working on the electrical system switch ...

Page 10: ... damage and personal injury from improper commissioning Read the operating instructions prior to commissioning Observe the safety instructions in this installation manual and in the Safety information chapter of the operating instructions Put the unit into service only after a successful function test following assembly Put the unit into service only after it has reached room temperature Observe t...

Page 11: ...atic cleaning a Water supply k Steam outlet safety valve optional b Lid l Hand shower optional c Core temperature sensor m Control unit front panel d Filling nozzle optional n Control arm e Control unit o Nameplate f Fill level mark p Pan g OIL fill level mark q Side arm h Socket optional r Equipment leg i Spout s Drain j Storage container optional t Cleaning lance optional 10000008311AINBEB ...

Page 12: ...it operation in the middle 3 Single unit operation on the left c 1 Pan size 1 1 GN 2 Pan size 2 1 GN 3 Pan size 3 1 GN d 2 Pan depth 225 mm 3 Pan depth 315 mm e D High speed cooking ReadyXpress f R Cleaning SpaceClean g G2 FlexiChef 2 0 3 3 Equipment and connection data All models Tap water connection Water type Tap water cold Tap water warm Maximum water temperature C 60 Flow rate l min 13 Carbon...

Page 13: ...if 3 m with a drop of at least 4 or 2 Maximum flow rate with permanent connection l min 50 Maximum flow rate with floor channel l min 70 Marine version in stainless steel FlexiChef Model FCEKMP Size X12XX X22XX X23XX X32XX X33XX Dimensions Unit length x width x carcass height mm 1100 x 907 x 835 1300 x 907 x 835 1600 x 907 x 835 Pan size mm 225 225 315 225 315 Weight Standard kg 250 255 305 310 Un...

Page 14: ... 10290 1323 15680 2016 23800 3060 FlexPower latent sensible W 9170 1179 12040 1548 18340 2358 The sensible and latent heat amounts are determined in Germany on the basis of VDI 2052 at a connection voltage of 400 V Regulations applying in other regions may vary from this Power connection Protection class IPX6 Protection class for unit with socket IPX4 Type of connection 3PE AC 50 60 Hz 3NPE AC 50 ...

Page 15: ...ection terminal mm 2 5 mm Type of connection 1NPE Voltage V 250 Fuse A 16 13 10 16 Pressure relief device All models with high speed cooking Safety function Connection Response pressure kPa bar Position Pressure relief valve for cooking zone G 3 4 Maximum 49 0 5 Rear side arm top 3 3 1 Basic control setting Basic setting Parameter s Standard value Adjustment range Explanation Date time yyyy mm dd ...

Page 16: ...n to protruding parts when transporting the unpacked unit ATTENTION Risk of physical damage from improper transport Only transport the unit if the transport securing device has been fitted Prior to transporting the unit to the installation site ensure that The roadway has adequate load bearing capacity Wall openings are large enough The transport equipment has adequate load bearing capacity 4 1 Tr...

Page 17: ... the side sections from below 4 Remove the side sections 4 3 Unpacking the unit CAUTION Risk of injury from sharp edges Wear protective gloves When unpacking the unit inspect it for transport damage Do not install damaged units or put into service 1 Remove the packaging 2 Pull the protective film off the unit 3 Clean the unit See Operating instructions 4 Enter the information from the nameplate in...

Page 18: ...s Observe applicable regional fire prevention regulations CAUTION Risk of crushing from improper setup Protect the unit and work area during setup and alignment Planning drawing The planning drawing and additional documents are available on the manufacturer s Internet page by entering the equipment number see Impressum Image Setting up the unit 10000008311AINBEB ...

Page 19: ... mm Maintain the clearance between the control arm and walls or protruding units When emptying by tilting this gives sufficient clearance between the operator and the food being cooked A Image Minimum clearance to an induction unit A 1000 mm Maintain the clearance between the control arm and an induction unit 10000008311AINBEB ...

Page 20: ...e unit has been disconnected from the mains Do not operate the unit with the housing open CAUTION Risk of injury from sharp edges Wear protective gloves ATTENTION Risk of physical damage from damage to the lines Remove and attach housing components carefully ATTENTION Risk of physical damage from damage to the seals Check seals when attaching the housing parts Change damaged seals 10000008311AINBE...

Page 21: ...f switch I O USB cable Contact for Reset safety temperature limiter Protective earth Removing hand shower optional 4 Remove the front panel Attaching the front panel of the control arm Requirement Unit is disconnected Control arm cover attached 1 If necessary fasten the rear connections Emergency off switch optional On Off switch I O USB cable Contact for Reset safety temperature limiter Protectiv...

Page 22: ... press it downwards until it engages 4 Carefully lift the cover upwards Do not apply any force so that connected lines are not damaged 5 Lay the cover down on the lid with the sides reversed Attaching the cover of the control arm Requirement Front panel of the control arm removed 1 Release the catch and close the rear lock To do this pull the rear lock forwards then press it upwards and release it...

Page 23: ... bottom of the front panel 2 First pull the front panel downwards and then forwards 3 Disconnect the protective conductor 4 Remove the front panel Attaching the front panel of the side arm Requirement Side arm cover attached 1 Attach the protective conductor 2 First locate the front panel at the top and then press on the seal at the bottom 3 Push the front panel upwards 4 Screw in the screw on the...

Page 24: ...t engages 2 Open the front lock and fix it in position To do this press the lock inwards then press it downwards until it engages 3 Carefully lift the cover upwards Attaching the side arm cover Requirement Front panel of side arm removed 1 Close the rear lock To do this pull the rear lock forwards then press it upwards and release it 2 Carefully place the cover on from above until it engages Do no...

Page 25: ...ce any objects on the lid b a c Image Opening lid a Actuate window c Lid field b Open symbol Opening the lid Requirement Pan in the operating position Lid not fully open Equipment function menu is displayed 1 Tap the Lid field Actuate window is displayed 2 Tap the Open symbol The signal sounds Lid is being opened Open symbol disappears and the Stop button is displayed The process can be interrupte...

Page 26: ...ent Pan in the operating position Lid not closed Equipment function menu is displayed 1 Tap the Lid field Actuate window is displayed 2 Tap the Close symbol The signal sounds Lid is being closed Close symbol disappears and the Stop button is displayed The process can be interrupted at any time by tapping the Stop button The process ends automatically once the lid reaches the end position 3 Wait fo...

Page 27: ...e unit may tip over Only set the equipment legs in the adjustment range of 150 mm 200 mm The equipment legs are enclosed with the unit and must be attached before setting up the unit a a b Image Equipment leg for setting up on legs Requirement The floor must be capable of taking the weight of the unit The transport securing device is present 1 Use appropriate lifting gear to raise the unit 2 Screw...

Page 28: ...side arm and use it as a reference point Subsequent adjustment with the special key is not possible in the narrow side arm Requirement The floor must be capable of taking the weight of the unit The transport securing device is present 1 Use appropriate lifting gear to raise the unit 2 If the base is not level identify the highest area of the base and start the setting up there 3 Screw the equipmen...

Page 29: ...ft truck 2 Release the screws on the transport securing device and remove them 3 Remove the transport securing device 4 Align the unit in lengthwise and cross direction see Aligning the unit 5 6 Aligning the unit ATTENTION Risk of physical damage from incorrect alignment of the unit The faultless function of the unit is not assured if it is aligned incorrectly Align the unit carefully 10000008311A...

Page 30: ...or the equipment legs in the control arm Relieve the load on the front equipment leg in the narrow side arm and then set it from the front using the narrow hex key key size 5 mm Requirement Floor is level Unit is disconnected Control arm cover removed Side arm cover removed 1 Place a spirit level on the unit 2 Relieve the load on the equipment legs with appropriate lifting gear 3 Using the special...

Page 31: ...nstability if the equipment legs are screwed out too far Stability no longer assured The unit may tip over Only set the equipment legs in the adjustment range of 150 mm 200 mm Image Aligning the unit with legs Requirements Floor is level 1 Place a spirit level on the unit 2 Relieve the load on the equipment legs with appropriate lifting gear 3 Align the unit horizontally by screwing the equipment ...

Page 32: ...g under the unit a b a c Image Cover plate for placement of pad and legs a Screw c Sealant b Cover plate 1 As can be seen in the figure push the cover plate into the groove of the rear panel as far as the stop 2 Insert the screws and tighten them firmly If the nuts are covered by the base do not use the screws since the cover plate is resting on the base 3 Check the alignment of the unit see Align...

Page 33: ...t securing device 3 Align the unit see Aligning the unit 4 Set up the second unit flush with the first unit in accordance with the planning drawing see Setting up the unit 5 Remove the transport securing device see Removing transport securing device Keep the screws and washers since they are required for the connecting plates 6 Align the unit see Aligning the unit Make sure that the height and dep...

Page 34: ... the front and back in accordance with the drawing The connecting plates should be easy to attach Do not apply any force If necessary correct the alignment 2 Fasten the connecting plates with the enclosed screws and washers 3 Position the bottom connecting plates at the front and back in accordance with the drawing 4 Fasten the connecting plates with the screws and washers Use the screws and washe...

Page 35: ... fall out 2 Carefully slide the control unit into the correct position under the front holding rail in accordance with the drawing Make sure that the glass surface of the control unit fits exactly into the cut out on the cover Do not apply any force The control unit must not tilt 3 Position the rear holding rail exactly in the cut outs on the cover in accordance with the drawing 4 First lightly ti...

Page 36: ...up the units when connecting the control unit 3 Insert the connection lines individually into the control unit for both units in accordance with the picture shown The connection lines are to be fastened to the particular unit by means of a cable tie 4 The connection lines for each unit are to be tied together with cable ties 5 Attach the protective conductor to the control arm cover 6 Attach the c...

Page 37: ... front panel Do not mix up the units when fitting the control unit front panel 2 Insert the control unit front panel from the rear into the unit s front cover panel in accordance with the drawing 3 Insert the frame from the front firmly onto the control unit front panel until this engages audibly all round 4 Unscrew the water hose from the hand shower 5 Push the hose from the inside to the outside...

Page 38: ...ting up with other equipment from the same manufacturer use end and connecting profiles a Image Joining the unit a Connecting profile Requirement Cover with discharge channel available Units aligned with each other Attach the connecting profile to the drain channel 10000008311AINBEB ...

Page 39: ...lexiChef b Floor plate d FlexiChef Team A special fastening set with floor plates for securing the unit against sliding is available from the manufacturer as an accessory The fastening kit contains two bottom plates and all components required to bolt or bond to the bottom The unit is fastened by means of two bottom plates as indicated in the drawing It suffices to secure the two outer equipment l...

Page 40: ... position 6 Using the anchors and fastening screws provided screw the bottom plates to the bottom 7 Ensure that after the fastening screws have been inserted the floor seal is restored again 8 Fill out the commissioning report Floor with steam barrier In the case of floors with a steam barrier the floor plates are not screwed to the floor but glued with the enclosed adhesive Requirement The floor ...

Page 41: ...ver plate b Bolt 1 Press the front edge of the cover plate towards the rear to unlock it while at the same time lifting it from the side bolts 2 Pull the cover plate out of the groove in the rear panel 6 1 2 Attaching the cover plate a b a Image Attaching the cover plate a Cover plate b Bolt 1 As can be seen in the figure push the cover plate into the groove of the rear panel as far as the stop 10...

Page 42: ... to the work The unit must be connected on the basis of the information on the nameplate and this manual Wiring diagram The wiring diagram is included with the unit The wiring diagram and additional documents are available on the manufacturer s Internet page by entering the serial number of the unit see Impressum Power connection cable Minimum requirements for the unit s power connection cable to ...

Page 43: ...rotective device of 300 mA is to be provided for this unit Potential equalisation Image Symbol for potential equalisation The unit can be included in a potential equalisation system by means of appropriately sized wiring Permanent connection CAUTION Risk of property damage and personal injury from improper installation In the case of a permanent electrical connection install an all phase disconnec...

Page 44: ...shock due to several electrical supply lines In the case of units with a socket there may be voltage present in the electrical junction box due to a separate supply line When working on the unit always disconnect both electrical supply lines a Image Electrical junction box on the unit a Electrical junction box 10000008311AINBEB ...

Page 45: ...er connection cable is undamaged a b d e c Image Power connection a Power connection cable d Connection terminals b Screw e Cable gland c Electrical junction box cover Requirement Unit is disconnected Connection line not live Cover plate for service connections removed 1 Unscrew the electrical junction box cover 2 Feed the connection line into the junction box through the cable gland 3 Connect the...

Page 46: ...supply Ensure that the power connection cable is undamaged The socket is fed separately and must be fused at the building see Equipment and connection data a c b Image Connecting the socket a Socket connection line c Connection terminals b Cable gland Requirement Unit is disconnected Connection line not live Cover plate for service connections removed 1 Unscrew the electrical junction box cover 2 ...

Page 47: ...ic shock Before connecting ensure that the power connection cable has been disconnected from the power supply Ensure that the power connection cable is undamaged The unit can be connected to a power optimisation system with a dry contact which is designed in accordance with DIN 18875 The dry contact is used for logging the unit onto the control system a c b Image Connecting the power optimisation ...

Page 48: ...onnecting the fire protection contact DANGER Risk of personal injury and physical damage from electric shock Before working on the unit ensure that the unit has been disconnected from the power supply DANGER Risk of personal injury and physical damage from electric shock Before connecting ensure that the power connection cable has been disconnected from the power supply Ensure that the power conne...

Page 49: ... power connection cable is undamaged a c b Image Connecting the floating contact a Connection line for floating contact c Connection terminals b Cable gland Requirement Unit is disconnected Connection line not live Cover plate for service connections removed 1 Unscrew the electrical junction box cover 2 Feed the connection line into the junction box through the cable gland 3 Connect the connection...

Page 50: ...l equalisation line to the identified terminal 2 Fill out the commissioning report 6 3 Performing basic control setting h a j e f b i g c d Image Main menu a Language selection button f myFavourites button b QuickStart button g autoChef button c myCooking button h Standby button d SpaceClean button i Information bar e myFlexiChef button j FlexiHelp button 10000008311AINBEB ...

Page 51: ...ngs Image PIN window If an incorrect PIN is entered access can only be gained to the equipment information in the Equipment settings menu Requirement Main menu displayed 1 Tap the myFlexiChef button Equipment function menu is displayed 2 Tap the Equipment settings field PIN window opens 3 Enter the PIN 4 Tap on OK button Equipment settings menu is displayed The basic settings can be changed see Eq...

Page 52: ...connection for permanent installation to the mains tap water The unit is equipped with a permanent connection for Warm tap water Cold tap water Always connect both water connections to the unit If only cold tap water is available at the installation site connect both water connections on the unit to the cold tap water DANGER Risk of personal injury and physical damage from electric shock Before wo...

Page 53: ...stem The water hardness must be set when the unit is first commissioned 6 4 1 Connecting the tap water connection line a b Image Water connection a Cold tap water connection marked blue b Warm tap water connection marked red Requirement The tap water complies with the specifications see Equipment and connection data Water hardness set see Equipment and connection data Fine filter with a mesh size ...

Page 54: ...r systems The applicable regional regulations standards and guidelines must be observed as well as the connection conditions imposed by the wastewater system operator responsible Professional qualification for wastewater specialist Installation work on wastewater lines and the unit may only be carried out by a wastewater specialist from the specialist company assigned to the work a b Image Wastewa...

Page 55: ... Wastewater system b Wastewater line Requirement Pipe lines comply with specifications see Equipment and connection data Cover plate for service connections removed 1 Install wastewater line with a drop up to the connection to the sewer system 2 Secure the wastewater line with pipe clamps 3 Fill the waste trap on the unit with tap water 4 Fill out the commissioning report 10000008311AINBEB ...

Page 56: ...t be installed in the wastewater line a b c e d Image Wastewater line with waste trap in the building a Wastewater connection d Wastewater system trap b Wastewater line e Vacuum breaker c Wastewater system Requirement Wastewater line complies with the specifications see Equipment and connection data Cover plate for service connections removed 1 Unscrew the pipe clamp on the unit s wastewater conne...

Page 57: ...nnection with unobstructed discharge a Wastewater connection c Floor gutter b Wastewater line d Wastewater system Requirement Pipe lines comply with specifications see Equipment and connection data Cover plate for service connections removed 1 Install wastewater line with a drop to the floor gutter 2 Secure the wastewater line with pipe clamps 3 Fill out the commissioning report 10000008311AINBEB ...

Page 58: ... is possible that the lid and pan can no longer be moved since the pre programmed positions can no longer be reached Recalibrate the lid and pan in the Service menu If the unit is not correctly aligned the lid collides with the locking bolts on the pan when it is closed In this case the lid opens again and an error message is displayed Align the unit once again Requirement Diagonals checked 1 Open...

Page 59: ...layed 2 Tap the Manual cooking button The Manual cooking menu is displayed 3 Tap the Soft cooking field The Soft cooking menu is displayed 4 Set the cooking temperature to 70 C and confirm 5 Set the cooking time to 1 minute and confirm 6 Set the level to 6 and confirm 7 Tap the Start button in the information bar The pan heats up The temperature no longer increases 8 Tap the Continue field Soft co...

Page 60: ...se of FlexiChef Team fill the second pan at least half full with water 3 Open the drain and check that the filling funnel underneath the pan does not overflow 4 In the case of FlexiChef Team open the drain of both pans at the same time If the wastewater line can not discharge the water at this flow rate carry out the following measures 5 Ensure that the water height in the waste trap is not more t...

Page 61: ... j Image Nameplate information a Manufacturer i Frequency b CE mark j Country of destination c Serial number k Type of connection d Equipment abbreviation l Protection class e Type number m Weight f Item number n Electrical connected load g Equipment designation o Barcode h Year of manufacture 8 2 Filling out the Commissioning report General information Yes No Information from the nameplate entere...

Page 62: ...ions made properly Residual current protective device connected immediately before this unit Residual current protective device connected before this and other units Have date and time been set Water connection Yes No Connection pressure within indicated range Connection pressure kPa bar Water connection made properly Lines and connections leak tight The tap water complies with the specifications ...

Page 63: ...ator used Final notes Yes No Was the unit put into service Comments Operator trained Electrical installation was provided by Company Installer City date Signature Water installation was provided by Company Installer City date Signature Wastewater installation was provided by Company Installer City date Signature The function check was performed by Company Installer City date Signature Operator tra...

Page 64: ...Putting the unit into service 64 Installation instructions 10000008311AINBEB ...

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