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MK Martin Pulsar PTM48, Operator'S Manual, Page: 2 / 32

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MK Martin Pulsar PTM48 Operator'S Manual Download Page 2

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 Table of Contents

 

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

General Information  . . . . . . . . . . . . . . . . . . . .

5

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

California Proposition 65 . . . . . . . . . . . . . . . . . . . . . . 5

Serial Number Location  . . . . . . . . . . . . . . . . .

5

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . .6

Accident Prevention . . . . . . . . . . . . . . . . . . . . . . .7

Safe Work Area  . . . . . . . . . . . . . . . . . . . . . . . . . .9

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . .9

Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Transport Safety . . . . . . . . . . . . . . . . . . . . . . . . .10

Maintenance Safety . . . . . . . . . . . . . . . . . . . . . .10

Storage Safety . . . . . . . . . . . . . . . . . . . . . . . . . .10

Gas Motor Safety . . . . . . . . . . . . . . . . . . . . . . . . 11

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . 12

Safety Label Descriptions . . . . . . . . . . . . . . . . . .12

If labels need to be replaced: . . . . . . . . . . . . . . .12

Safety Label Layout . . . . . . . . . . . . . . . . . . . . . .13

Specifications and Dimensions . . . . . . . . . . 14

Specifications

 . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Assembly & Inspection . . . . . . . . . . . . . . . . . 15

Tongue assembly: . . . . . . . . . . . . . . . . . . . . . . . .15

Battery Terminal assembly:  . . . . . . . . . . . . . . . .15

Components and Features   . . . . . . . . . . . . . 16

Pulsar UTV Mower Components . . . . . . . . . . . .16

Product Features . . . . . . . . . . . . . . . . . . . . . . . .17

Throttle / Choke  . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Briggs & Stratton Engine  . . . . . . . . . . . . . . . . . . . . 17

Remote e-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mowing Height Adjustment System  . . . . . . . . . . . . 18

Adjustable Tow-bar . . . . . . . . . . . . . . . . . . . . . . . . . 18

Mower Operation   . . . . . . . . . . . . . . . . . . . . . 19

Safe Practices  . . . . . . . . . . . . . . . . . . . . . . . . . .19

Attach the Mower . . . . . . . . . . . . . . . . . . . . . . . .19

Preparation for Mowing  . . . . . . . . . . . . . . . . . . .20

Inspect the mower:  . . . . . . . . . . . . . . . . . . . . . . . . . 20

Adding fuel:   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Start the Mower  . . . . . . . . . . . . . . . . . . . . . . . . .21

Stop the Mower  . . . . . . . . . . . . . . . . . . . . . . . . .21

Mower Storage   . . . . . . . . . . . . . . . . . . . . . . .

22

Placing in Storage: . . . . . . . . . . . . . . . . . . . . . . .22

Fuel Tank  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Service & Maintenance   . . . . . . . . . . . . . . . .

23

Maintenance Safety Checklist  . . . . . . . . . . . . . .23

General Mower Maintenance . . . . . . . . . . . . . . .23

Wheel Bushings: . . . . . . . . . . . . . . . . . . . . . . . . .23

General Mower Lubrication: . . . . . . . . . . . . . . . .24

Grease:   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Lubricate:  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Remove Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Install Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . .26

Swing Knife Replacement . . . . . . . . . . . . . . . . . . . . 26

Knife Disk Replacement . . . . . . . . . . . . . . . . . . . . . 26

Engine  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Battery  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Cleaning the Battery . . . . . . . . . . . . . . . . . . . . . . . . 27

Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . 27

Jump Starting Battery . . . . . . . . . . . . . . . . . . . . . . . 27

Trouble Shooting  . . . . . . . . . . . . . . . . . . . . . . . .28

Bolt Torque Table . . . . . . . . . . . . . . . . . . . . . . . .29

Mower Parts   . . . . . . . . . . . . . . . . . . . . . . . . .

30

Summary of Contents for Pulsar PTM48

Page 1: ...ipment without thoroughly reviewing this manual for safe and proper operation Rev 210921 Pulsar UTV Mower 0705 Operator s Manual Keep this manual with the machine at all times PRINTED IN CANADA Pulsar...

Page 2: ...onents 16 Product Features 17 Throttle Choke 17 Ignition Switch 17 Briggs Stratton Engine 17 Remote e Stop 17 Mowing Height Adjustment System 18 Adjustable Tow bar 18 Mower Operation 19 Safe Practices...

Page 3: ...3 Notes...

Page 4: ...not cover the following items 1 Normal replacement of service items 2 Normal maintenance or adjustments 3 Machines or parts lost or damaged during shipment 4 Accessory items parts not supplied by MK...

Page 5: ...assist you in safely operating and maintaining your Pulsar UTV mower in a safe manner Read this manual carefully to obtain valuable information and instructions that will help you achieve safe and dep...

Page 6: ...WARNING Pinch Point Hazard The top rail and beam form a poten tial pinch point be aware of where hands and feet are while adjusting the top rail SL00002 Safety Label Safety Alert Safety Hazard Safety...

Page 7: ...s manual Read and understand the safety labeling which appears on the implement Have a first aid kit available for use should the need arise and know how to use it Pay attention to the job at hand Do...

Page 8: ...oped a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually 6 If the elderly are assisting with work their physical limitations n...

Page 9: ...ile operating this implement 10 Shut off the mower and exercise extreme caution when on or crossing drives walks or roads 11 Where possible avoid operating near ditches embankments and holes 12 Operat...

Page 10: ...or adhesives 5 Do not attempt to disassemble batteries Contact with sulfuric acid may cause harm 6 Avoid contact with battery electrolyte External Contact Flush immediately with water Eye Contact Flus...

Page 11: ...ngine is running 7 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until gasoline has been cleaned up 8 DO NOT smoke while filling fuel ta...

Page 12: ...E operator Danger Keep hands and feet away from mower deck and discharge openings while machine is operating Wait for all moving parts to come to a complete stop before clearing obstructions Risk of a...

Page 13: ...on the equipment are shown in the illustrations below Good safety practice requires that you familiarize yourself with the label and the safety message it is delivering Be aware of the equipment or pa...

Page 14: ...nted lead acid Deck Rear discharge Deck Thickness 10 ga Tow Bar 157 5 cm 62 offset adjustable bar left or right mounting with clevis hitch Blade Assembly Dual Rotors each with 3 spring steel special h...

Page 15: ...battery cover Find the negative battery terminal and remove the nut and bolt ensure the terminal is clean and dry Find the negative battery lead cable ensure the ring terminal is clean and dry Fit it...

Page 16: ...de many years of trouble free service Do not operate this mower if you are not familiar with its features The Pulsar UTV mower is illustrated below showing its basic components and features Review the...

Page 17: ...hile allowing the engine to continue to run For safety the mower cannot be started when the e stop is activated blades engaged Disengage blades depress the red e stop button and the clutch pulley is d...

Page 18: ...ower features a left of right side tow bar mount Tow bar can be easily switched and attached on either side of the mower via an removable tow bar pin assembly The offset able tow bar features up to 16...

Page 19: ...s directly up and down slopes not across to avoid rollovers Never leave a running mower unattended Never run the mower indoors engine exhaust contains toxic carbon monoxide which you cannot smell or s...

Page 20: ...make note of nearby obstructions Knowing your work area will make the mowing job easier and safer Where possible avoid operating near ditches em bankments and holes Ensure no by standers are in the wo...

Page 21: ...Stop on level ground and set UTV park brake Stay on the UTV until mower blades have come to a stop Blades usually stop within 10 sec Turn off the mower engine and remove and pocket the key Note Clean...

Page 22: ...stabilizer is added according to instructions 2 Fill fuel tank with fuel leave room for the stabilizer and add stabilizer Do not overfill 3 Run the engine for two 2 minutes to circulate the stabilize...

Page 23: ...heavy use Inspect bushings monthly and check for Unusual front to back movement or chatter Free spinning with no grinding noise Replace if required replacements should be performed by qualified person...

Page 24: ...To prevent premature wear the grease zerks on the mower should be greased every 50 hrs unless otherwise noted or more often with heavy use This symbol indicates a grease zerk location shown in the il...

Page 25: ...deck Loosen do not remove the two nuts that hold each shield to the motor mount Clean out any debris inside the drive compartment 2 Release the tension on the belt by removing the idler wheel tension...

Page 26: ...e work procedure Mower knives are extremely sharp Use appropriate personal protective equipment when handling and servicing blades Failure to do so could result in serious injury Replacement parts are...

Page 27: ...on bench or other well ventilated area 4 Ensure the trickle charger is unplugged 5 Connect positive lead of charger to positive terminal and negative lead to negative terminal 6 Plug in battery trick...

Page 28: ...broken Inspect belt for wear or hard spots Knife disc is loose Tighten knife disk mounting bolt torque to 150 lb ft 15 16 socket One or more swing knives are loose Retighten swing knife mounting hardw...

Page 29: ...634 468 904 667 36 mm 24 x 2 0 780 575 1100 811 24 x 3 0 798 588 1136 838 41 mm 27 x 3 0 27 x 3 0 1176 867 1674 1234 46 mm 30 x 2 0 30 x 3 0 1597 1178 2274 1677 Class 10 9 Class 8 8 Wrench Size A Thr...

Page 30: ...6 48 45 97 44 40 43 42 41 36 37 39 38 22 23 26 27 28 1 24 63 64 65 68 69 32 71 35 33 34 53 70 66 6 25 8 3 4 29 30 B 21 82 81 80 84 83 62 57 54 60 55 DETAIL A 59 61 58 56 50 51 52 49 20 16 18 14 15 DET...

Page 31: ...4 40 36773 Lift linkage arm 1 41 OL 1 2 x 3 Hex Bolt Zinc Gr 2 2 42 OL Flatwasher 1 2 2 Item Part Description Qty 43 OL 1 2 Nylon Locknut Zinc 2 44 37127 Lift arm assy 1 45 37249 Compacter Ratchet 1 4...

Page 32: ...3950 Steffler Rd l Elmira Ontario l N3B 2Z3 Toll Free 855 664 2752 l Tel 519 664 2752 l Fax 519 664 3695 sales mkmartin ca l mkmartin ca...

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