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35

Shear Bolts

Shear

 

bolts

 

are

 

built

 

to

 

break

 

under

 

shock

 

loads

 

on

 

the

 

fan

 

or

 

auger.

 

However

 

under

 

certain

 

circumstances

 

this

 

security

 

is

 

not

 

adequate.

 

Example:

 

a

 

sudden

 

high

 

impact

 

shock

 

on

 

the

 

fan

 

may,

 

in

 

some

 

cases

 

break

 

the

 

fan

 

shaft

 

without

 

breaking

 

the

 

shear

 

bolt.

If

 

the

 

shear

 

bolt

 

breaks,

 

make

 

sure

 

to

 

always

 

replace

 

it

 

with

 

the

 

same

 

grade

 

of

 

bolt

 

(grade

 

5

 

for

 

PTO

 

series

 

20-40-50-60

,

 

and

 

grade

 

8

 

for

 

PTO

 

series

 

80

)

 

it

 

is

 

necessary

 

to

 

always

 

maintain

 

this

 

bolt

 

very

 

tight

 

in

 

order

 

to

 

keep

 

the

 

efficiency

 

of

 

the

 

shearing

 

mechanism.

Warning:

 

The

 

gearbox

 

shafts

 

are

 

made

 

with

 

special

 

alloy

 

steel.

 

However

 

they

 

are

 

case

 

hardened

 

to

 

increase

 

capacity

 

to

 

shock

 

load.

 

These

 

shafts

 

cannot

 

be

 

broken

 

under

 

normal

 

loads.

 

However

 

undesirable

 

objects

 

may

 

enter

 

the

 

fan

 

and

 

either

 

bend

 

or

 

break

 

the

 

gearbox

 

shaft.

 

It

 

is

 

understood

 

that

 

the

 

gearbox

 

cannot

 

be

 

built

 

to

 

resist

 

every

 

poss

i

ble

 

overload

 

and

 

consequently,

 

gearbox

 

fan

 

shafts

 

will

 

not

 

be

 

replaced

 

under

 

warranty.

 

Therefore

 

the

 

user

 

of

 

the

 

snowblower

 

must

 

be

 

very

careful.

Maximum length of PTO shaft

Warning:

Telescopic tubes of PTO should overlap a minimum length to meet ideal

conditions for transmitting power.

Following table could be used as a guide to find maximum permissible length of PTO.

PTO Description

Over-all length

Closed

Over-all length

Opened Max

Telescopic tube

overlap

T20-056P

29 3/4"

41"

5"

T40-056P

30 1/2"

40 1/2"

6"

T50-071P

36 1/2"

51 1/4"

7"

T60-071P

37 3/4"

511/4"

7"

T80-066P

36"

47 1/4"

7"

T80-076P

40 1/2"

53"

8"

T90-071P

39"

51"

8"

Summary of Contents for Meteor 120

Page 1: ...ht lbs 0 Width Height Length 0 0 2788 14 0 Blank Size Unit of Measure ITEM ID 34065 Config ID 34065 DIMENSIONS ARE IN INCHES TOLERANCES NON SPECIFIED FRACTIONAL 1 64 BEND 1 0 TWO PLACE DECIMAL 0 01 TH...

Page 2: ...Intentionally Blank...

Page 3: ...ssembly Chute Rotator Installation Parts Chute Stop Chute Rotator Parts T 80 PTO Parts T90 PTO Parts 1000 RPM Gearbox Parts 1000 RPM Kit 1000 RPM PTO Parts Gearbox PTO Instructions Bolt Torque Mainten...

Page 4: ...l liability for damage which may result from use or misuse by the operator The purchaser shall maintain and service the equip ment as recommended in the Operator s Manual This warranty does not cover...

Page 5: ...y assembled as directed by manufacturer Equipment was tested for functionality and operates properly Purchaser was instructed in safe and proper operating procedures Warranty was explained to purchase...

Page 6: ...Stamp M K Martin Enterprise Inc 3950 Stef er Rd Elmira ON CA N3B 2Z3 Fold Here Please Cut and Return to M K Martin Enterprise Inc Fold And Tape here Do not tape all edges or use staples Warranty Regi...

Page 7: ...nual Caution Indicates a potential hazardous situation that may result in injury Warning Indicates a hazardous situation that could result in serious injury or death Danger Indicates a hazardous situa...

Page 8: ...ot use this machine while under the influence of drugs or alcohol Review the safety instructions with all users annually This equipment should not be operated by those unfamiliar with the operation of...

Page 9: ...netrate the skin If this happens get medical attention immediately serious infection or toxic reaction can develop when hydraulic fluid pierces the skin Use caution when working with hydraulic compone...

Page 10: ...ance from this machine 1 piece 6 220 Do not open or remove safety shields while engine is running 1 piece 7 226 Shut off engine and remove key before performing maintenance or repair work 1 piece 8 F9...

Page 11: ...yone else to operate this equipment until such information has been reviewed Annually review this information before the season start up Make these reviews of SAFETY and OPERATION annually as a standa...

Page 12: ...m the surfaces and slide the shaft together to be sure that it slides freely 6 Make sure the plastic shield is free to rotate on the shaft before installing on the machine 7 Reinstall the PTO on the b...

Page 13: ...rive is gravel then you may want to shorten the top 3PH link to tilt the blower back so it will not dig into the loose gravel In colder climates where the bare ground is frozen during most of the wint...

Page 14: ...ies that hold the Plastic Ring on the blower and place base of the chute on top of the plastic ring Note Plastic Ring can be lightly coated with grease at this time Take two 5 8 bolts and drop them th...

Page 15: ...as shown The relief valves are factory preset at 900 PSI Route the hoses and tie them to the top A frame support away from moving parts Ensure that the hoses do not get too tight or rub on the frame...

Page 16: ...They may need to be bent in or out for smaller or larger blowers Top View Rods Outside of the rods need to be slightly inside the root of the gear teeth as shown To bend the rod you can use a short pi...

Page 17: ...17 For Smaller blowers rods are bent in as shown For Larger Blowers rods are Bent out as shown...

Page 18: ...atch 1 120 Meteor Snowblower Parts THIRD ANGLE PROJECTION 45 44 43 42 41 40 48 47 46 49 50 51 52 53 54 55 56 37 36 35 31 29 28 27 25 24 21 22 20 19 18 17 16 15 14 9 10 11 13 12 26 6 5 4 3 7 2 1 34 33...

Page 19: ...4088 Top Auger 1 32 OL Flatwasher 3 4 2 33 34116 Idler Spacer 1 34 52784 Idler Sprocket 1 35 52180 Auger Drive Cain 100 x 110 1 36 52785 Anti Friction Ring 1 37 34094 4 Hole Chute Clamp 1 38 10712 Chu...

Page 20: ...the operator It prevents the Hydraulic hoses if used from getting wound around the chute On the smaller blowers with electric deflector actuator the Chute Stop prevents the wires from getting wound up...

Page 21: ...9 511706 Small Gear 1 4 Bolt 3 8x1 c w lw OL 4 5 519 511703 Motor Bracket 1 6 519 511704 Motor 1 7 519 511705 Crossover Relief Valve 1 8 S71 4 Tractor Adapter 2 9 23895 Hydraulic Hose 2 10 519 9515 10...

Page 22: ...22 Comer T80 540 RPM PTO Note This PTO has 1 3 8 6 tooth yoke on one end and 1 3 4 20 tooth yoke on other end Cross Bearing is 35mm or approx 1 3 8 dia 18...

Page 23: ...1 1 52 Sliding Sleeve Collar 151 016 486 1 53 Spring 180 116 487 1 54 Fixed Sleeve 180 016 483 1 55 Ball 1 2 dia 190 000 078 3 56 Yoke 151 018 423 1 71 Yoke for hub 151 018 023 1 72 Ball 5 16 dia 190...

Page 24: ...24 Comer T90 540 RPM PTO Note This PTO has 1 3 8 6 tooth yoke on one end and 1 3 4 20 tooth yoke on other end Cross Bearing is 41mm or approx 1 5 8 dia...

Page 25: ...0 451 1 52 Sliding Sleeve Collar 151 016 486 1 53 Spring 180 016 487 1 54 Fixed Sleeve Collar 180 016 483 1 55 Ball 1 2 dia 190 000 078 3 71 Yoke for Hub 151 019 136 1 72 Ball 5 6 dia 190 000 023 24 7...

Page 26: ...26 1000 RPM GearBox Parts...

Page 27: ...x94x5 2 13 52693 Round End Key 16x10x40 2 14 52694 Output Gear 1 84 1 1 15 Name plate 1 16 52695 Output Shaft 1 3 4Z20 1 17 52696 Seal Retainer W Hole 3 18 OL Button Head Screw M4x0 7x8mm 12 19 OL Was...

Page 28: ...5 1000 RPM Kit Item Part Description Qty 1 OL Bolt 5 8 x 2 c w lw 4 2 52106 Gearbox Mount 1 3 OL Bolt 1 2 x 6 c w ln 3 4 52680 Reduction Gearbox 1 5 519 1081187F PTO Assy 1 3 8 1 519 1081187F175 PTO A...

Page 29: ...29 Comer T80 1000 RPM PTO Note This PTO has 1 3 8 21 tooth yoke on one end and 1 3 4 20 tooth yoke on other end Cross Bearing is 35mm or approx 1 3 8 dia...

Page 30: ...451 1 52 Sliding sleeve collar 151 016 486 1 53 Spring 180 016 487 1 54 Fixed sleeve 180 016 483 1 55 Ball 1 2 dia 190 000 078 3 71 Yoke for hub B35 151 018 023 1 72 Ball 5 16 dia 190 000 023 24 73 Bo...

Page 31: ...n B4x60 1 9 0 301 5003 00 Gear Z20 M7 8 1 10 8 6 5 00203 Plug 1 2 GAS 1 11 0 301 4200 00 Shaft 1 12 8 7 3 00077 Oil Seal 65x85x10 1 13 0 244 7510 00 Shim 40 3x1 0 1 14 0 712 7500 00 Shim 70 3 1 15 8 0...

Page 32: ...32 PTO Installation Instructions for Snowblower...

Page 33: ...r being very high too large angles at PTO universal joints will result and the life of the universal joints will be shortened dramatically P T O Shaft angles PTO shafts are made to transmit power with...

Page 34: ...dditional gearbox is also available that can be mounted on the existing snowblower gearbox which increases the input shaft height reducing the angle at PTO joints This Gearbox has an input speed of 10...

Page 35: ...city to shock load These shafts cannot be broken under normal loads However undesirable objects may enter the fan and either bend or break the gearbox shaft It is understood that the gearbox cannot be...

Page 36: ...36 Effective PTO Drive Shaft Maintenance...

Page 37: ...TO shafts may have a locking collar Damages Causes and corrective actions will still be similar Avoidable Damage Possible Causes Corrective Actions Deformed Yoke Excessive shaft length Axial load too...

Page 38: ...bility between shaft and working conditions Carefully follow greasing instructions Replace defective cross bearings Note Cross bearings must be greased every 8 working hours Avoidable Damages Possible...

Page 39: ...o allow for maximum angularity Replace defective parts Guard cone damaged Guard cone in contact with implement or tractor Excessive angularity Eliminate interference between guard cone and any part of...

Page 40: ...8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27 33 45 45 63 7 16 30 41 53 72 75 100 1 2 45 61 80 110 115 155 5 8 95 128 160 215 220 305 3 4 165 225 290 390 400 540 1 225 345 630 850 970 1320 Allen head...

Page 41: ...sparingly every 50 hours By using too much grease you will push the seals off the bearing PTO Shaft grease every 10 hours Pull apart and apply grease to the sliding members Grease the yoke bearings at...

Page 42: ......

Page 43: ......

Page 44: ...MK Martin Enterprise Inc 3950 Steffler Rd Elmira ON Canada N3B 2Z3 Tel 519 664 2752 Toll Free 1 855 664 2752 Fax 519 664 3695 E mail sales mkmartin ca www mkmartin ca...

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