Mitsubishi MOTORS Lancer Evolution-VIII Workshop Manual Download Page 1

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Summary of Contents for Lancer Evolution-VIII

Page 2: ...formation may not correspond to more recently published details All the units shown in this manual follow the internationally recognised SI unit system Please note that the practice of using the old units together with SI units has been dropped Please note however that figures and units specified on various forms may still use the old units January 2003 MITSUBISHI MOTOR CORPORATION CONTENTS Genera...

Page 3: ...d to SRS airbags and pretensioner fitted seatbelts Title No Issue date New model manuals Mirage Lancer Mirage Lancer Mirage Lancer Mirage Lancer Lancer Mirage Lancer Lancer Lancer Lancer Sedia Lancer Sedia Lancer Evolution VII Lancer Sedia Lancer Sedia Lancer Evolution VII Lancer Sedia Lancer Evolution VII 1036F30 1036F31 1036F32 1036F33 1036F34 1036F35 1036F36 1036F37 1036K30 1036K31 1036K32 1036...

Page 4: ... GH CT9A CT9A 0200001 Model line up 1 Applied vehicle numbers 1 Troubleshooting and Inspection 2 Model Version 03 Model Grade Engine Model Transmission Fuel System GH CT9A SNDFZ SYGFZ SJDFZ SJGFZ X RS GT A RS GSR 4G63 2 000 DOHC 16 valve intercooler turbo W5M51 4WD 5M T W5A51 4WD INVECS II Sports mode 5 A T with steering shift switch W6MAA 4WD 6 M T MPI ...

Page 5: ...UT III main harness B MB991911 to V C I 4 Connect MUT III main harness B to vehicle diagnosis connector 5 Turn V C I power switch ON 6 After switching V C I ON the green V C I indicator light should come on 7 Start up the PC MUT III system and turn vehicle switch to the ON position 8 Read diagnosis code 9 When disconnecting turn ignition switch to LOCK OFF position and follow reverse procedure Dia...

Page 6: ...iginal products Special Tools Tool Number Name Function MD998772 Valve spring compressor Valve spring compression MD998737 Valve stem seal installer Valve seal stem installation General 1 Sealants 1 Special Tools 1 Engine adjustment 2 1 Checking compression pressure 2 Camshaft valve stem seals 2 Timing belt timing belt B 11 Location Name Rocker cover Rocker cover gasket Cylinder head Semi dry seal...

Page 7: ...tched by other components and tools Furthermore if any brake fluid gets onto the calipers it should be wiped off immediately 2 The fitting and removal of parts marked with an should be carried out for each cylinder Jobs to do before removal and after fitting Removal and fitting of undercover refer to Chapter 51 Front Bumper Checking drive belt tension only after fitting Draining and filling of coo...

Page 8: ...ntre cover Ignition coil refer to Chapter 16 Ignition Equipment 3 O2 sensor connector 4 Crank angle sensor connector 5 Connecting the control harness 6 PCV hose 7 Radiator upper hose 8 Camshaft position sensor connector 9 Connecting earth cable 10 Rocker cover ASSY 11 Camshaft end seal 12 Spark plug hole gasket 13 Rocker cover gasket A N M L K ...

Page 9: ...amshaft bearing cap No 2 23 Camshaft bearing cap No 5 24 Camshaft bearing cap No 3 25 Camshaft bearing cap No 4 26 Inlet camshaft 27 Exhaust camshaft 28 Rocker arm 29 Lash adjuster 30 Oil delivery body 31 Spark plug 32 Valve spring retainer lock 33 Valve spring retainer 34 Valve spring 35 Inlet valve stem seal 36 Exhaust valve stem seal When assembling apply engine oil to all sliding parts J I B H...

Page 10: ...cker cover lower surface Semi dry sealant Three Bond 1207D View from A Semi dry sealant Three Bond 1207D Engine oil Lip part Rocker Cover Cylinder head Semi dry sealant Three Bond 1211 Semi dry sealant Three Bond 1207F Ø 3mm View of cylinder head upper surface Semi dry sealant Three Bond 1207D ...

Page 11: ...ot in the top dead centre position valves could fall into the cylinders ASSEMBLY MAIN POINTS A Fitting exhaust valve stem seals inlet valve stem seals 1 Apply a small quantity of engine oil to valve stem seals 2 Place the valve stem into the guides then insert a new valve stem seal into the valve guide using the special valve stem seal installer MD998737 CAUTION 1 Valve stem seals cannot be re use...

Page 12: ...TTING EXHAUST CAMSHAFT INLET CAMSHAFT 1 Remove any sealant adhering to the cylinder head 2 Apply engine oil to camshaft cams and journals 3 Fit camshaft to cylinder head CAUTION Do not get intake and exhaust sides the wrong way round The exhaust camshaft has a slit on the rear end F FITTING CAMSHAFT BEARING CAP No 4 FITTING CAMSHAFT BEARING CAP No 3 FITTING CAMSHAFT BEARING CAP No 5 FITTING CAMSHA...

Page 13: ...camshaft bearing cap fronts so that as with bearing caps No 2 5 there are no mistakes over intake and exhaust sides 6 Gradually tighten the bearing cap mounting bolts 2 3 turns at a time to the specified torque Tightening torque 20 1 N M 7 Check that the rocker arm is fitted correctly NB Wipe away any traces of sealant squeezed out G FITTING CAMSHAFT OIL SEAL 1 Apply engine oil around the entire c...

Page 14: ... diagram No 1 cylinder compression top dead centre Note It will turn slightly in a counter clockwise direction under pressure from the exhaust valve spring 2 As shown in the diagram fit the camshaft position sensing cylinder vain small so that it is approximately 45 relative to the exhaust camshaft dowel pin 3 Tighten the camshaft position sensing cylinder mounting bolts to the torque specified Ti...

Page 15: ...sealant to the 6 locations on the rocker cover gasket as shown in the diagram Semi dry sealant Three Bond 1207D 2 Fit the rocker cover ASSY to the cylinder head N CONNECTING RADIATOR UPPER HOSE 1 Insert radiator upper hose as far as the protrusion on the water outlet fitting 2 Align the radiator upper hose and hose clamp matching marks to fit the radiator upper hose Cylinder head Engine forward di...

Page 16: ...re removal and after fitting Removal and fitting of undercover refer to Chapter 51 Front Bumper Removal and fitting of LH side cover Checking drive belt tension only after fitting Removal and fitting of crank shaft pulley Removal and fitting cross member bar Removal and fitting of front exhaust pipe Removal procedure 1 Timing belt front upper cover 2 Water pump pulley 3 Idler pulley 4 Drive belt a...

Page 17: ...Crank angle sensor 12 Crank shaft sprocket 13 Crank shaft sensing blade Timing belt B tension adjustment 14 Timing belt B tensioner 15 Timing belt B B C C B A C A Note Carry out removal and fitting in accordance with existing instructions Engine oil ...

Page 18: ...1ЗА 1 SECTION 13 FUEL CONTENTS Multipoint lnjection MPl 1ЗА Fuel supply 138 ...

Page 19: ...MPI Multipoint Injection SECTION 13A 13A 1 CONTENTS General 2 Special tools 3 Troubleshooting 5 Injectors 100 Engine control registers and relays 102 ...

Page 20: ... sensor 1 Injector From fuel tank 4 Throttle position sensor Engine ECU 1 O2 sensor 2 Air flow sensor 3 Intake air temp sensor 4 Throttle position sensor 5 Cam position sensor 6 Crank angle sensor 7 Barometric pressure sensor 8 Water temp sensor 9 Knock sensor Power supply Ignition switch IG Ignition switch ST Vehicle speed sensor A C switch A C load signal Power steering fluid pressure switch Alt...

Page 21: ...III sub ASSY A V C I Vehicle Communication Interface B USB cable C MUT III main harness B for use on vehicles that have not adopted CAN communication D MUT III main harness B for use on vehicles that have not adopted CAN communication E Adapter for taking measurements F Trigger harness MPI system inspection MB991348 Test harness set Inspection using oscilloscope ...

Page 22: ...t harness Inspection using an oscilloscope MB998464 Test harness 4P square Troubleshooting voltage measurement MD998478 Test harness 3P triangular Troubleshooting voltage measurement Inspection using an oscilloscope MB991223 Inspection harness set connector Pin contact pressure inspection harness Commercial tester connection probe for general connector Terminal voltage measurement Red harness for ...

Page 23: ...ge PO100 Air flow sensor AFS 13A 6 PO105 Barometric pressure sensor 13A 8 PO110 Intake air temperature sensor system 13A 10 PO115 Water temperature sensor system 13A 11 PO120 Throttle position sensor TPS system 13A 13 PO130 O2 sensor system 13A 16 PO135 O2 sensor heater 13A 18 PO170 Fuel system abnormality 13A 19 PO201 No 1 injector system 13A 20 PO202 No 2 injector system 13A 21 PO203 No 3 inject...

Page 24: ...ata No 12 AFS ref P 13A 83 Replace engine ECU Check connector C50 Check and repair harness between AFS Engine ECU Check to see if output wire is broken Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Intermittent malfunction ref Chapter 00 Intermittent Malfunctions B 08 AFS connector measurements Undo connector and take harness measurement 1 Voltage across 3 earth ignition switch...

Page 25: ...aveforms MUT II III service data No 12 AFS ref P 13A 83 Replace engine ECU Check connector C 49 Check harness between AFS and Engine ECU Check for broken reset signal wire any damage Replace AFS Check connector C 49 Check harness between AFS and Engine ECU Check for broken reset signal wire any damage MUT II III service data No 12 AFS ref P 13A 83 Replace engine ECU Replace AFS Confirm fault sympt...

Page 26: ...alfunctions Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Intermittent malfunction ref Chapter 00 Intermittent Malfunctions B 08 AFS connector measurements Undo connector and take harness measurement 1 Voltage across 1 earth ignition switch ON OK 4 9 5 1V 2 Resistance across 5 earth OK 2Ω or less Code No P0105 Barometric Pressure Sensor System Probable causes Inspection Conditi...

Page 27: ... wire Intermittent malfunction ref Chapter 00 Intermittent Malfunctions B 08 AFS connector measurement Using test harness MB991709 connect only to connector terminal Nos 1 2 and 5 and take measurement at pick up harness Ignition switch ON 1 Voltage across 1 earth OK 4 9 5 1V 2 Voltage across 5 earth OK 0 5V or less 3 Voltage across 2 earth OK Altitude 0m 3 8 4 2V Altitude 600m 3 5 3 9V Altitude 12...

Page 28: ...apter 00 Intermittent Malfunctions Check connector C 50 Check and repair harness between AFS and Engine ECU Check for broken output wire Intermittent malfunction ref Chapter 00 Intermittent Malfunctions B 08 AFS connector measurements Undo connector and take harness measurement 1 Resistance across 5 earth OK 2Ω or less 2 Voltage across 5 earth ignition switch ON OK 4 5 4 9V Code No P0110 Intake Ai...

Page 29: ... temperature sensor OK about the same as ambient air temperature when cold When hot 80 120ºC Code No P0115 Water Temperature Sensor System Probable causes Inspection Conditions Ignition switch ON Excluding a 2 second period after turning ignition switch to ON position or immediately after engine has fully started Evaluation conditions Sensor output voltage at least 4 6V for a period of 4 seconds e...

Page 30: ...to see if output wire is broken Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Intermittent malfunction ref Chapter 00 Intermittent Malfunctions B 108 Water temperature sensor connector measurements Undo connector and take harness measurement Resistance across 1 2 OK Water temp 20ºC 14 17kΩ Water temp 0ºC 5 1 6 5 kΩ Water temp 20ºC 2 1 2 7 kΩ Water temp 40ºC 0 9 1 3 kΩ Water tem...

Page 31: ...etween water temp sensor and Engine ECU Check to see if output wire is damaged Check to see if earth wire is damaged MUT II III service data No 21 Water temperature sensor OK about same as ambient air temperature when cold When hot 80 120 C Refer to 01 Lancer Evolution VII Workshop Manual No 1036K02 Code No P0120 Throttle Position Sensor System Probable causes Inspection Conditions Ignition switch...

Page 32: ... data No 14 TPS ref P 13A 83 Replace engine ECU Check connector C50 Check and repair harness between TPS Engine ECU Check to see if power supply cable is broken Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Intermittent malfunction ref Chapter 00 Intermittent Malfunctions C 50 Engine ECU connector measurements Measure engine ECU terminal voltage Ignition switch ON Voltage acros...

Page 33: ...utput wire Intermittent malfunction ref Chapter 00 Intermittent Malfunctions B 06 TPS connector measurement Using test harness MB991536 take measurement at pick up harness Ignition switch ON 1 Voltage across 1 earth OK 4 9 5 1V 2 Voltage across 4 earth OK 0 5V or less 3 Voltage across 2 earth OK Throttle pedal fully closed 0 535 0 735V Throttle pedal fully open 4 5V 5 0V C 51 Engine ECU connector ...

Page 34: ...arth OK 2Ω or less B 25 O2 sensor connector measurement Using test harness MB998464 connect to connector then take measurement at pick up harness After engine warmed up 1 Voltage across 2 earth Ignition switch ON OK a least 0 5V 2 Voltage across 4 earth When decelerating rapidly from 4000rpm OK 200mV or less When racing hard OK 600 1 000mV To next page Refer to 01 Lancer Evolution VII Workshop Man...

Page 35: ...idly from 4000rpm OK 200mV or less When racing hard OK 600 1 000mV Check connector C 51 MUT II III service data No 11 O2 sensor ref P 13A 83 Replace engine ECU Check connector C 51 Check and repair harness between O2 sensor and Engine ECU Check to see if output wire is broken Intermittent malfunction ref Chapter 00 Intermittent Malfunctions OK OK OK NG NG NG OK OK NG Repair Repair ...

Page 36: ...k connector B 19X Check and repair harness between O2 sensor Engine control relay Check to see if power supply cable is broken or has short circuit Check connector C49 Check harness between O2 sensor and Engine ECU Check to see if earth wire is broken or has short circuit Replace engine ECU Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Code No P0135 O2 Sensor Heater System Prob...

Page 37: ...diagnosis codes ref P 13A 8 When abnormal service data values occur go to the checking procedures relevant to the particular sensor diagnosis codes ref P 13A 5 Clean throttle body area of throttle valve ref P 13D 107 Check Code No P0130 O2 Sensor System ref P 13A 19 Replace purge control solenoid Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Refer to 01 Lancer Evolution VII Wor...

Page 38: ...circuit Check and repair harness between register used for injectors and engine control relay Check if power supply cable is broken or has short circuit Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Check harness between No 1 injector and engine ECU Check if output wire is broken has short circuit or is damaged C 49 Measure signal waveform at engine ECU connector using an oscil...

Page 39: ...lloscope Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Check and repair harness between register used for injectors and engine control relay Check if power supply cable is broken or has short circuit Check harness between No 2 injector and register used for injectors Check if power supply cable is broken or has s...

Page 40: ...upply cable Check harness between register used for injectors and engine control relay Check for damage to power supply cable Check connector C 49 Check harness between No 3 injector and engine ECU Check if output wire is broken has short circuit or is damaged Check connector B 27 Replace No 3 injector Replace engine ECU C 49 Measure signal waveform at engine ECU connector using an oscilloscope En...

Page 41: ...tor and register used for injectors Check for damage to power supply cable Check harness between register used for injectors and engine control relay Check for damage to power supply cable Check connector C 49 Check harness between No 4 injector and engine ECU Check if output wire is broken has short circuit or is damaged C 49 Measure signal waveform at engine ECU connector using an oscilloscope E...

Page 42: ...rcuit Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Check spark plugs ref Chapter 16 Ignition System Check ignition coil B 119 B 123 Check ignition coil re Chapter 16 Ignition Systems To next page B 119 B 123 Ignition coil connector measurement Undo connector then take harness measurement 1 Voltage across 1 earth Ignition switch ON OK Battery voltage 2 Voltage across 3 earth en...

Page 43: ...nfirm fault symptoms Replace engine ECU Check and repair harness between knock sensor and body earth Check to see if earth wire is broken or damaged Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Code No P0325 Knock Sensor System Probable causes Inspection Conditions Ignition switch ON Excluding a duration of 2 seconds after turning ignition to ON position or immediately after e...

Page 44: ...r and Engine ECU Check for broken or damaged earth wire Check connector C 50 Check and repair harness between crank angle sensor and Engine ECU Check to see if output wire is broken Intermittent malfunction ref Chapter 00 Intermittent Malfunctions B 122 Crank angle sensor connector measurements Undo connector and take harness measurement 1 Voltage across 2 earth Ignition switch ON OK 4 9 5 1V 2 Vo...

Page 45: ...functions Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Replace crank angle sensor vane B 122 Crank angle sensor connector output waveform measurement using an oscilloscope Using test harness MB998478 connect to connector then take measurement at pick up harness Engine idling Voltage across 2 earth OK Output waveform should be as explained in P 13A 92 Instructions for checks do...

Page 46: ...and repair harness between crank angle sensor and Engine ECU Check to see if output wire is broken Intermittent malfunction ref Chapter 00 Intermittent Malfunctions To next page B 115 Cam position sensor connector measurements Undo connector and take harness measurement 1 Voltage across 3 earth Ignition switch ON OK Battery voltage 2 Voltage across 2 earth Ignition switch ON OK 4 9 5 1V 3 Resistan...

Page 47: ...sensor Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Replace cam position sensing cylinder Intermittent malfunction ref Chapter 00 Intermittent Malfunctions B 115 Cam position sensor connector output waveform measurement using an oscilloscope Using test harness MB991709 connect to connector then take measurement at pick up harness Engine idling Voltage across 2 earth OK Output ...

Page 48: ...nt malfunction ref Chapter 00 Intermittent Malfunctions Code No P0500 Vehicle Speed Sensor System Probable causes Inspection Conditions Ignition switch ON After ignition switch has been turned to ON position or after 2 seconds from the time the engine has fully started up Engine speed approx 2 000 4 000 rpm Evaluation conditions No change in vehicle speed signal for duration of 4 seconds pulse sig...

Page 49: ...ber of registered ignition keys within close range these codes could be displayed as a result of electrical interference 2 These codes may be displayed at the time key ID codes are registered Code No P0513 Immobiliser System Probable causes Inspection Conditions Ignition switch ON Evaluation conditions Communication error between engine ECU and immobiliser detected Circuit broken has a short circu...

Page 50: ...e ECU Check connector B 03 Check harness between alternator connector and alternator intermediate connector Check if power supply cable has short circuit Replace alternator Check harness between alternator and alternator intermediate connector Check if power supply cable is damaged Check harness between alternator intermediate connector and Engine ECU Check if power supply cable is damaged Confirm...

Page 51: ...209 C 211 C 19 C 32 Check and repair harness between battery and engine ECU Check for damage to power supply cable C 50 Engine ECU connector measurement Undo connector measure harness side Voltage across 60 earth OK Battery voltage C 50 Engine ECU connector measurement Engine ECU terminal voltage measurement Ignition switch ON Voltage across 60 earth OK Battery voltage Code No P1603 Battery Back u...

Page 52: ...lerate from certain speeds vehicle response engine speed is delayed Furthermore during acceleration engine speed drops momentarily These symptoms are generally referred to as hesitation Severe hesitation is referred to as sag Poor acceleration Driving at steady speeds is smooth but when accelerating the rate of acceleration does not respond to increased throttle So highest speeds are not reached S...

Page 53: ...Surge 13A 50 12 Acceleration shock 13A 52 13 Deceleration shock 13A 53 14 Knocking 13A 53 15 Ignition mistiming 13A 54 16 Run on dieseling pinking 13A 55 17 Smelly white smoke black smoke CO and HC densities are high when idling 13A 55 18 Flat battery 13A 57 19 Overheating 13A 58 20 Radiator fan motor running abnormally 13A 59 21 A C not effective 13A 60 22 Engine ECU power supply engine control r...

Page 54: ... repair harness between diagnosis connector and body earth Check to see if power supply cable is broken or has short circuit Replace MUTII III Confirm fault symptoms Check connectors C212 C211 C 32 Check harness between diagnosis connector and battery Check for damage to power supply cable Check connector C 107 Check and repair harness between diagnosis connector and body earth Check for damage to...

Page 55: ...rcuits or damage to communication wiring Confirm fault symptoms Replace engine ECU Checking procedure 22 Check engine ECU power supply engine control relay ignition switch IG1 system ref P 13A 65 Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Only MUT II III and engine ECU can communicate Probable causes The probable causes are noted right Ignition switch malfunction Engine cont...

Page 56: ...engine ECU Check for damage to power supply cable Confirm fault symptoms Replace engine ECU Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Check connectors C 212 C 210 Check and repair harness between combi meter and ignition switch Check to see if power supply cable is broken or has short circuit Check connectors C 22 Check and repair harness between combi meter and ignition sw...

Page 57: ... C 22 Check and repair harness between combi meter and Engine ECU Check to see if output cable for short circuit Diagnosis Code List ref P 13A 5 Confirm fault symptoms Replace engine ECU Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Engine warning light stays lit does not go off Probable causes When the engine ECU records the generation of the diagnosis code it turns the engine...

Page 58: ...ef Chapter 21 Clutch Pedal Check connectors C 23 B 21 B 05 To next page Check ignition switch ref Chapter 54 Ignition Switch Replace ignition switch Check connector C 21 Check and repair harness between ignition switch and starter interlock relay Check to see if power supply cable is broken or has a short Starter interlock relay Check connector C 126 C 22 Check and repair harness between starter i...

Page 59: ...eck for damage to power supply cable Replace starter From previous page Check harness between starter interlock relay and starter interlock relay intermediate connector Check to see if output wire is broken or has a short Check harness between starter interlock relay intermediate connector and starter Check output wire for short circuit Check connector B 21 Check and repair harness between starter...

Page 60: ...ctor C 50 Check and repair harness between starter interlock relay intermediate connector and Engine ECU Check to see if output wire is broken Code No P0335 Check crank angle sensor system ref P 13A 26 Check connector B 123 B 119 B 123 B 119 Ignition coil connector measurement Undo connector then take measurement on harness side Ignition switch ON Voltage between 1 earth OK battery voltage Check c...

Page 61: ...n Devices Check harness between ignition switch and ignition coil for each cylinder and check for damage to power supply cables Confirm fault symptoms Replace engine ECU Confirm fault symptoms Check to see whether anything has contaminated the fuel water light oil etc Replace spark plug cables Replace spark plugs Replace ignition coil OK OK OK OK OK OK OK NG NG NG NG NG NG Finish Repair Finish ...

Page 62: ...asurement Engine ECU terminal voltage measurement 1 Voltage across 60 earth OK Battery voltage 2 Voltage across 46 earth Voltage across 58 earth Ignition switch ON OK 0 5V or less To next page Check connectors C 50 C 21 C 07 C 209 C 211 C 32 Check harness between engine ECU and battery and check power supply cable to see if it is broken has a short circuit or is damaged Confirm fault symptoms Repl...

Page 63: ...pressure ref Chapter 11 Engine Adjustment Check fuel pressure ref P 13D 109 Check harness between injectors and engine ECU and check to see if connectors are broken have a short circuit or are damaged Replace injectors on all cylinders Confirm fault symptoms Replace engine ECU Confirm fault symptoms Check to see whether anything has contaminated the fuel water light oil etc Refer to 01 1 Lancer Ev...

Page 64: ...as warmed up run in idling mode for about 10 minutes Diagnosis Code List ref P 13A 5 Go to checking procedure relevant to diagnosis code for the sensor that has generated abnormal service data value ref P 13A 5 Checking Procedure 34 Check idle speed control ISC servo check stepper motor system ref P13A 79 Checking Procedure 29 Power steering fluid pressure switch system check ref P 13A 74 Match up...

Page 65: ...um OK 1V or less A C set temp room temp Air flow minimum OK Battery voltage To next page Check connectors C 50 C 21 C 07 C 209 C 211 C 32 Check harness between engine ECU and battery and check power supply cable to see it is broken has a short circuit or is damaged Confirm fault symptoms Replace engine ECU Check connector C 50 Check and repair harness between engine ECU and earth joint Check earth...

Page 66: ...rol solenoid valve ref Chapter 17 Exhaust gas cleaning devices checks Check fuel pressure ref P 13D 109 Check harness between injectors and engine ECU and check to see if connectors are broken have a short circuit or are damaged Replace injectors on all cylinders Confirm fault symptoms Replace engine ECU Confirm fault symptoms Check to see whether anything has contaminated the fuel water light oil...

Page 67: ...inlet manifold Check for dirt on throttle body in area of throttle valve Confirm fault symptoms Replace engine ECU After engine has warmed up run in idling mode for about 10 minutes Diagnosis Code List ref P 13A 5 Replace spark plug cables Replace spark plugs Replace ignition coil Clean throttle body in area of throttle valve ref P 13D 107 Refer to 01 1 Lancer Evolution VII Workshop Manual No 1036...

Page 68: ...o 01 1 Lancer Evolution VII Workshop Manual No 1036K02 Checking Procedure 11 MUT II III Diagnosis Codes Has diagnosis code been output Check ignition timing ref Chapter 11 Engine Adjustment To next page Diagnosis Code List ref P 13A 5 Check crank angle sensor and timing belt cover assembly condition Engine stalling during deceleration Probable causes The probable causes are noted right ISC control...

Page 69: ...B 123 B 119 Check ignition coils ref Chapter 16 Ignition Devices Check harness between ignition coil and body earth and engine ECU and ignition coil and check to see if connectors are broken have any short circuits or are damaged MUT II III Actuator Test No 12 Waste gate solenoid valve P 13A 83 To next page Go to checking procedure relevant to diagnosis code for the sensor that has generated abnor...

Page 70: ... Checking Procedure 12 MUT II III Diagnosis Codes Has diagnosis code been output Check spark plug cables ref Chapter 16 Ignition Devices Check spark plugs ref Chapter 16 Ignition Devices Check connectors B 123 B 119 Check ignition coil component ref Chapter 16 Ignition Devices Check harness between ignition coil and body earth and engine ECU and ignition coil and check to see if connectors are bro...

Page 71: ...gnition Devices Check spark plugs ref Chapter 16 Ignition Devices Check connectors B 123 B 119 Check ignition coil component ref Chapter 16 Ignition Devices Check harness between ignition coil and body earth and engine ECU and ignition coil and check to see if connectors are broken have any short circuits or are damaged Code No P0325 Check knock sensor system P 13A 29 Diagnosis Code List ref P 13A...

Page 72: ...d in P 13A 92 Instructions for checks done using oscilloscope Confirm fault symptoms Replace engine ECU Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Confirm crank angle sensor and cam position sensor mounting conditions Check timing belt timing marks Check crank angle sensor vanes Check cam position sensing cylinder Replace crank angle sensor Confirm fault symptoms Replace cam...

Page 73: ...are correct proceed to OK If there is even a single abnormal service data value proceed to NG To next page Diagnosis Code List ref P 13A 5 Code No P0201 Check No 1 injector P202 No 2 injector P0203 No 3 injector P 204 No 4 injector systems ref P13A 24 25 26 27 Checking procedure 15 Check to see if ignition timing is out P 13A 54 Go to checking procedure relevant to diagnosis code for the sensor th...

Page 74: ... Ignition Devices Check spark plugs ref Chapter 16 Ignition Devices Check ignition coils ref Chapter 16 Ignition Devices Check compression pressure ref Chapter 11 Engine Adjustment Replace injectors for all cylinders Confirm fault symptoms Replace catalyst Confirm fault symptoms Replace engine ECU Refer to 01 1 Lancer Evolution VII Workshop Manual No 1036K02 Code No P0130 Check O2 sensor system P ...

Page 75: ...eck and repair harness between alternator intermediate connector and ignition switch Check if power supply cable is broken or has short circuit Check Connector B 03 Check harness between alternator intermediate connector and alternator Check if output wire has short circuit Check harness between alternator intermediate connector and alternator Check if power supply cable is broken or has short cir...

Page 76: ... Condenser fan HI No 38 Condenser fan LOW Ignition SW ON OK condenser fan operates low speed OK condenser fan operates high speed MUT II III Service Data No 21 Water temp sensor OK when cold it is about the same as ambient air temp When hot 80 120 C Thermostat check ref Chapter 14 Thermostat Check water pump Replace radiator core Diagnosis Code List ref P 13A 5 Change or add engine cooling water C...

Page 77: ...Malfunctions C 49 Engine ECU connector measurement Undo connector take measurement on harness side Ignition switch OFF Voltage across 18 earth OK 4 9 5 1V Check connectors C 34 A 19 Check harness between fan controller and engine ECU Check if output wire is broken Replace fan controller Replace fan controller Radiator Fan Motor Running Abnormally Probable causes The probable causes are noted right...

Page 78: ...r less Max Hot A C switch ON OK ON A C switch OFF OK OFF Ref Chapter 55 Troubleshooting Checking procedure 26 A C switch system check ref P 13A 70 Checking procedure 27 A C compressor relay system check ref P 13A 71 Check A C coolant charging ref Chapter 55 Vehicle Servicing MUT II III Actuator Test No 37 Condenser fan HI No 38 Condenser fan LOW Ignition SW ON OK condenser fan operates low speed O...

Page 79: ...rol relay Check if power supply cable is broken or has short circuit Check and repair connector C 50 Check connector C 51 Check ignition switch ref Chapter 54A Ignition switch system Check connectors C 21 C 209 C 210 C 201 Check harness between ignition switch and engine ECU Check to see if output wire is broken or has short circuit Check harness and connectors between ignition switch and IG1 outp...

Page 80: ...malfunction ref Chapter 00 Intermittent Malfunctions Check connector C 50 Check harness between engine control relay and engine ECU Check to see if output wire is broken has a short circuit or is damaged Check engine control relay output power supply harness and connectors for short circuits Check connector C 34 Check harness between battery and engine control relay Check for any damage to power s...

Page 81: ...n switch ref Chapter 54 Ignition Switch Check connector C 221 Check and repair harness between fuel pump relay 1 and earth Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Replace fuel pump relay 3 Check harness between fuel pump register and fuel pump relay 3 Check connector C 50 Check harness between fuel pump relay 3 and fuel pump register Replace engine ECU Check and repair ha...

Page 82: ... Ignition switch ON OK Battery voltage D 10 Fuel pump connector measurement Undo connector then take measurement on harness side 1 Voltage across 5 earth Ignition switch ON OK Battery voltage 2 Resistance across 4 earth OK 2Ω or less Check connector D 10 Replace fuel pump Check and repair harness between fuel pump relay 1 and fuel pump relay 2 Check connector C 21 Check and repair harness between ...

Page 83: ...cable is broken or has a short circuit Check and repair harness between battery and radiator fan control relay Check to see if power supply cable is broken or has short circuit Check harness between radiator fan control relay and fan controller relay Check to see if power supply cable is broken or has short circuit Check connectors C 34 C 23 B 19X Check harness between radiator control relay and e...

Page 84: ...wire to see if it has any shorts Replace radiator fan motor and fan controller ASSY MUT II III Actuator test No 21 fan controller Ignition switch ON OK Radiator fan motor operates Replace engine ECU Check harness between battery and radiator fan control relay Check for any damage to power supply cable Check harness between radiator fan control relay and fan controller Check for any damage to power...

Page 85: ...n Switch Replace ignition switch Check connectors C 31 C 119 C 209 C 210 Check and repair harness between condenser fan relay LO and ignition switch Check to see if power supply cable is broken or damaged Check and repair harness between battery and condenser fan relay Check to see if power supply cable is broken or damaged Replace condenser fan relay LO Check connectors C 49 C 34 Check and repair...

Page 86: ...I connector measurement Take measurement on connector side from which relay was disconnected 1 Voltage across 2 earth Ignition switch ON OK Battery voltage 2 Voltage across 4 earth OK Battery voltage To next page Check and repair harness between condenser fan relay LO and engine ECU Check to see if power supply cable is broken Replace condenser fan relay HI Check connector C 201 Check ignition swi...

Page 87: ... earth terminal 30 Ignition switch ON Voltage across 1 earth OK Battery voltage Check connector A 36 Check harness between condenser fan relay HI and engine ECU Check for any damage to power supply cable Replace engine ECU Check connectors C 49 C 34 Check and repair harness between condenser fan relay HI and engine ECU Check to see if power supply cable is broken or damaged Check and repair harnes...

Page 88: ...No 28 A C switch Engine idling A C set temp When cabin temp 25ºC or more Max Cool When cabin temp 25ºC or less Max Hot A C switch ON OK ON A C switch OFF OK OFF Check A C system ref Chapter 55 Troubleshooting Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Replace engine ECU A C Switch System Probable causes When the control panel A C switch is turned ON the A C switch ON signal ...

Page 89: ...f power supply cable is broken or has a short circuit Check connector C 34 Check and repair harness between battery and radiator fan control relay Check to see if power supply cable is broken or has short circuit Check connector C 34 Check harness between A C compressor relay and A C compressor Check output wire cable for any damage Check connector C 49 Check harness between A C compressor relay a...

Page 90: ...or C 34 Check harness between fan controller and engine ECU Check power supply cable for any damage Check harness between A C compressor relay and engine ECU Check for any damage to earth wire Check harness between A C compressor relay and A C compressor Check for any damage to output cable Replace A C compressor magnet clutch OK NG NG NG NG NG NG OK OK OK OK OK OK Repair Repair Repair Repair Repa...

Page 91: ...Auto A C OK Battery voltage Check connector C 16 Manual A C C 18 Auto A C C 20 Check and repair harness between engine ECU and A C ECU Check to see if output wire is broken Check connector C 50 Confirm fault symptoms Replace Engine ECU Check connector C 16 Manual A C C 18 Auto A C C 20 Check harness between engine ECU and A C ECU Check output wire for short circuits Check A C system ref Chapter 55...

Page 92: ...utput wire is broken Intermittent malfunction ref Chapter 00 Intermittent Malfunctions A 38 Power steering fluid pressure switch connector measurement Undo connector then take measurement on harness side Ignition switch ON Voltage across 1 earth OK Battery voltage C 50 Engine ECU connector measurement Engine ECU terminal voltage measurement Engine idling Voltage across 54 earth Steering wheel not ...

Page 93: ... control relay Check to see if power supply cable is broken or has a short circuit Check connector C 49 Check and repair harness between purge control solenoid valve engine ECU Check to see if output wire is broken MUT II III Actuator Test No 08 Purge control solenoid valve OK Operating noise audible vibrates Replace engine ECU MUT II III Actuator Test No 08 Purge control solenoid valve OK Operati...

Page 94: ...harness between fuel pressure control solenoid valve and engine control relay Check to see if power supply cable is broken or has a short circuit Check connector C 50 Check and repair harness between fuel pressure control solenoid valve and engine ECU Check to see if output wire is damaged MUT II III Actuator Test No 09 Fuel pressure control solenoid valve OK Operating noise audible vibrates Repla...

Page 95: ...ve OK Operating noise audible vibrates Replace engine ECU Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Replace secondary air control solenoid valve Check connector B 21 B 19X Check and repair harness between secondary air control solenoid valve and engine control relay Check to see if power supply cable is broken or has a short circuit Check connector B 21 C 49 Check and repai...

Page 96: ...t No 12 Secondary air control solenoid valve OK Operating noise audible vibrates Replace engine ECU Intermittent malfunction ref Chapter 00 Intermittent Malfunctions Replace waste gate solenoid valve Check connector B 19X Check and repair harness between waste gate solenoid valve and engine control relay Check to see if power supply cable is broken or has a short circuit Check connector C 50 Check...

Page 97: ...ervo side Resistance across 1 2 Resistance across 2 3 Resistance across 4 5 Resistance across 5 6 OK 28 to 33Ω B 126 ISC servo connector measurement Undo connector then take measurement on harness side Ignition switch ON Resistance across 2 earth Resistance across 5 earth OK Battery voltage C 50 Engine ECU connector measurement Engine ECU terminal voltage measurement Voltage across 14 earth Voltag...

Page 98: ...ater spray switch ref Chapter 15 Intake and Exhaust Check connector C 107 Check harness between intercooler water spray switch and engine ECU Check earth wire to see if it is broken or damaged Check and repair harness between intercooler water spray switch and engine ECU Check to see if signal wire is damaged Intercooler Water Spray Circuit System Probable causes When the intercooler water spray s...

Page 99: ...eck harness between intercooler water spray relay and ignition switch Check to see if power supply cable broken or damaged Check harness between intercooler water spray relay and engine ECU Check to see if signal wire is damaged Check connector A 34 Check intercooler water spray relay motor ref Chapter 15 Intake and Exhaust Replace engine ECU Check connectors C 22 C 49 Check connectors C 209 C 210...

Page 100: ...e ECU Check to see if signal wire is damaged Replace intercooler water spray light Checking procedure 35 Intercooler water spray circuit system check ref P 13A 80 Check connectors C 212 C 210 C 201 Check harness between combi meter and ignition switch Check to see if power supply cable is broken or has a short circuit Replace ignition switch Check connectors C 22 C 108 Check and repair harness bet...

Page 101: ...00Hz 12 Air flow sensor Engine cooling water temp 80 to 95ºC Lights ignition devices electric cooling fans ancillary devices OFF Transmission in Neutral Racing Frequency will increase in response to racing When intake air temp is 20ºC 20ºC When intake air temp is 0ºC 0ºC When intake air temp is 20ºC 20ºC When intake air temp is 40ºC 40ºC 13 Intake air temperature sensor Ignition switch ON or engin...

Page 102: ... 22 Crank angle sensor Engine idling When water temp is 80ºC 600 to 900rpm Altitude 0m 101kPa Altitude 600m 95kPa Altitude 1200m 88kPa 25 Atmospheric air pressure Ignition switch ON Altitude 1800m 81kPa Code No P0105 13A 8 Steering wheel not moving OFF 27 Power steering fluid pressure switch Engine idling Steering wheel turning ON Procedure No 29 13A 74 A C switch OFF OFF 28 A C switch Engine idli...

Page 103: ... devices OFF Transmission Neutral During harsh racing Increases Idle running 0 to 13ºC BTDC 44 Ignition advance After engine has warmed up Set timing light Set timing light for firing on actual ignition timing 2 500rpm 20 to 40ºBTDC A C switch OFF 2 to 25 STEP 45 ISC servo position 3 Engine Cooling water temp 80 to 90ºC Lights ignition devices electric cooling fans ancillary devices OFF Transmissi...

Page 104: ...acing During harsh racing 600 to 1 000mV Idle running A1 O2 sensor Engine after warming up as well as using the O2 sensor signal to check air fuel ratio control status is checked by engine ECU 2 500rpm 400mV or less 600 1 000m V changes Code No P0130 13A 16 24 Vehicle speed sensor Driving at 40km h Approx 40km h Code No P0500 13A 30 81 Learned value Engine warmed up no load 2 500rpm during fuel ra...

Page 105: ...from OFF to ON Ignition switch ON Operating noise is audible when driven Procedure No 30 13A 75 09 Fuel pressure control solenoid valve Solenoid valve turns from OFF to ON Ignition switch ON Operating noise is audible when driven Procedure No 31 13A 76 12 Waste gate solenoid valve Solenoid valve turns from OFF to ON Ignition switch ON Operating noise is audible when drive Procedure No 33 13A 78 13...

Page 106: ... No 1 No 4 12 Ignition coil No 2 No 3 Engine 3 000rpm 0 3 to 3 0V 14 Stepper motor coil A1 28 Stepper motor coil A2 15 Stepper motor coil B1 29 Stepper motor coil B2 Engine Immediately after warm engine has finished starting up Battery voltage 0 to 6V repeatedly changing Ignition switch ON Battery voltage 16 Purge control solenoid valve Engine idling 1V or less Radiator fan not operating 0 to 0 3V...

Page 107: ...enoid valve Engine Cranking idling within about 2 minutes 1V or less Battery voltage Engine cranking 0 4 to 3 0V 50 Cam position sensor Engine idling 0 5 to 2 0V At altitude 0m 3 8 to 4 2V At altitude 600m 3 5 to 3 9V At altitude 1 200m 3 3 to 3 7V 51 Atmospheric air pressure sensor Ignition switch ON At altitude 1 800m 3 0 to 3 4V 52 Alternator FR terminal Engine after warming up idling Radiator ...

Page 108: ... switch Manual Ignition switch ON Intercooler water spray switch OFF Battery voltage 68 Ignition switch ST Engine cranking 8V or more 99 Ignition switch IG Ignition switch ON Battery voltage 71 O2 sensor Engine after warming up maintain 2 500 rpm Check using a digital voltmeter 0 8V changes repeatedly Throttle valve set to idle position 0 535 to 0 735V 78 Throttle position sensor Ignition switch O...

Page 109: ...motor coil B2 28 to 33 Ω at 20ºC 16 47 Purge control solenoid valve 22 to 26 Ω at 20ºC 41 47 Waste gate solenoid valve 62 to 74 Ω at 20ºC 14 to 17k Ω at 20ºC 5 1 to 6 5k Ω at 0ºC 2 1 to 2 7k Ω at 20ºC 0 9 to 1 3k Ω at 40ºC 0 48 to 0 68k Ω at 60ºC 44 49 Water temperature sensor 0 26 to 0 36k Ω at 80ºC 46 Body earth 58 Body earth Engine ECU earth There is continuity 0 Ω 47 48 Fuel pressure control s...

Page 110: ...cilloscope probe to terminal No 61 Standard waveform Observation conditions 9 Checks using an oscilloscope Taking waveform measurements using an oscilloscope means that sensor outputs signals and actuator drive signals can be checked visually Observation conditions Only change to the conditions already specified is engine speed which is as follows Standard waveform Oscilloscope Standard waveform T...

Page 111: ...urs during acceleration the waveform will momentarily be distorted even though the air flow sensor is normal Cause of problem Damaged rectifier or vortex generation column 9 2 Cam position sensor and crank angle sensor Measurement method 1 Undo the camshaft position sensor connector then connect the special test harness MB991709 All terminals should be connected 2 Undo crank angle sensor connector...

Page 112: ...2 revolutions of the engine 4 evenly spaced crank angle sensor HIGH signals are output So by measuring the cycle time seconds the engine speed can be calculated using the following formula Engine speed 2 4T seconds x 60 30 T seconds Waveform Observation Points Check that as the engine speed increases cycle time T gets shorter and frequency increases 2 engine revolutions 1 camshaft revolution Crank...

Page 113: ...ould be connected 2 Connect oscilloscope probe to injector connector terminal No 2 Note When doing engine ECU connector measurement take measurements connecting oscilloscope probe at each of the following terminals When looking at No 1 cylinder Terminal No 1 When looking at No 2 cylinder Terminal No 9 When looking at No 3 cylinder Terminal No 24 When looking at No 4 cylinder Terminal No 2 Standard...

Page 114: ... the engine ECU power supply voltage will be applied When this power supply voltage is low the ineffective injection time increases and the drive time increases as well Waveform observation points Point A Height of the solenoid coil counter electromotive force Point B Injector drive time 10 4 ISC Servo stepper motor Measurement Method 1 Undo the ISC servo connector then connect the special test ha...

Page 115: ...ons are met Point A Presence or absence of induced electromotive force from the engine turning ref Abnormal waveform Example 1 Point B Height of coil counter electromotive force Point B Coil counter electromotive force about 3 x 10V Point A Induced electromotive force caused by motor turning Motor coil powered duration Stepper motor control signal waveform Stepper motor control signal waveform Pro...

Page 116: ...er transistor control signal Measurement Method 1 Undo ignition coil connector then connect special harness MBB991658 All terminals should be connected 2 Connect oscilloscope probe to ignition coil connector terminal No 3 Note When doing engine ECU connector measurement connect the oscilloscope probe to terminal No 11 Ignition coil Nos 1 and 4 terminal No 12 Ignition coil Nos 2 and 3 3 To check ig...

Page 117: ...g point condition and maximum voltage ref Abnormal waveform Examples 1 2 Abnormal waveform Example 1 Waveform when engine cranking Waveform characteristics At start up point wave does not move upwards to the right and the voltage is low at about 2V Cause of fault Ignition primary circuit open Example 2 Waveform during engine cranking Waveform characteristics There is a power supply voltage when th...

Page 118: ... done before disassembly and after assembly Measures to prevent fuel escaping only prior to removal Removal and fitting of strut tower bar Removal and fitting of air hose E air by pass hose and air pipe C ref Chapter 15 Intercooler Check for any fuel leaks only after fitting Engine oil ...

Page 119: ...emove the delivery pipe with the injector attached Assembly service points A Assembling injectors fuel pressure regulator fuel high pressure hose 1 Apply a small quantity of new engine oil to O ring 2 Being careful not to damage it fit O ring to delivery pipe whilst rotating fuel pressure regulator and fuel high pressure hose to left and right making sure that you rotate them smoothly 3 If they ar...

Page 120: ...emoval and Installation Pre removal and post installation operations Removal and fitting of strut tower bar Removal and fitting of harness connector connection Removal procedure AYC relay 1 Fuel pump relay 2 Injector resistor 3 Relay bracket 4 Fuel pump resistor AYC relay AC211464AB ...

Page 121: ...Y GENERAL INFORMATION 13B 1 SECTION 13B FUEL SUPPLY CONTENTS General Information The following servicing information has been issued in conjunction with changes to the fuel tank General Information 1 Fuel Tank 2 ...

Page 122: ...s to be done before disassembly and after assembly Measures to prevent fuel escaping only prior to removal Emptying or filling of fuel Checking for any fuel leaks only after assembly Removal and fitting of propeller shaft Removal and fitting of centre exhaust pipe Fuel tank ASSY ...

Page 123: ...ss 12 Suction hose 13 High pressure hose 14 Fuel tank return hose 15 Return hose 16 High pressure hose 17 Fuel tank pipe ASSY 18 Filler neck hose 19 Filler neck vapour hose 20 Vapour hose 21 Check valve 22 Fuel tank vapour hose 23 Pipe and gauge ASSY 24 Packing 25 Plate 26 Fuel pump gauge ASSY 27 Packing 28 Cut off valve ASSY 29 Packing Fuel filler neck ASSY disassembly procedure 30 Protector 31 F...

Page 124: ...the fuel tank without hitting the differential carrier in the tilting direction INSTALLATION A Fitting suction hose High pressure hose Caution Snap the high pressure fuel hose or suction hose one touch joint into place then pull back slightly on the hose to confirm that it is securely in place However check that the connection has about 3mm play Floor Removal direction Differential carrier Tilt Fu...

Page 125: ... Other servicing information remains the same Sealant has been added to the water outlet fitting and thermostat case mounting surface The shapes of the water hose and pipe have been changed Sealants Note original part numbers Location Name Water outlet fitting Semi dry sealant Three Bond silicone based liquid gasket sealant 1207F MZ100191 contents 150g Thermostat case General Information 1 Sealant...

Page 126: ...and fitting of air pipe ASSY ref Chapter 15 2 Secondary Air Control System Semi dry sealant Three Bond 1207F Matching mark Removal procedure 1 Radiator upper hose connection 2 Water outlet fitting 3 Thermostat A C B A REMOVAL A Disconnect radiator upper hose Disconnect radiator upper hose after having first aligned the matching marks on the radiator upper hose and hose clamp ...

Page 127: ...ng 2 As shown in the diagram apply sealant to the thermostat case mounting surface of the water outlet fitting Semi dry sealant Three Bond 1207F 3 Mount the water outlet fitting on the thermostat case Note Mount the water outlet fitting on the thermostat case while the sealant is still moist within 15 minutes of applying the sealant C Radiator upper hose connection 1 Insert radiator upper hose as ...

Page 128: ... 2 Secondary Air Control System Fuel tank ASSY disassembly procedure 1 Radiator upper hose connection 2 Radiator lower hose connection 3 Water temperature gauge unit connector 4 Water temperature sensor connector 5 Water hose 6 Heater hose connection 7 Water outlet fitting thermostat case ASSY 8 Thermostat case gasket 9 Knock sensor harness clamp 10 Water hose 11 Water hose 12 Heater hose connecti...

Page 129: ...emove any sealant adhering to the thermostat case or cylinder head 2 As shown in the diagram apply sealant to the cylinder head mounting surface the thermostat case Semi dry sealant Three Bond 1207F 3 Fit the water outlet fitting and thermostat case ASSY to the cylinder head Note Mount the water outlet fitting thermostat case ASSY on the cylinder head while the sealant is still moist within 15 min...

Page 130: ...R valve and manifold differential pressure MDP sensor Servicing specifications ON VEHICLE SERVICING 1 Turbocharger supercharging pressure check The turbocharger supercharging pressure has been changed Standard value 89 and 138kPa 2 Air by pass valve check Air by pass valve standard value has been changed Standard value Item Standard value Turbocharger supercharging pressure kPa 89 and 138 Air by p...

Page 131: ...ir cleaner ASSY Removal procedure 1 Vacuum hose connection 2 Air by pass valve ASSY 3 Air by pass hose 4 Air hose E 5 Air hose connection secondary air control system 6 Air pipe C 7 Air hose D Cover ref Chapter 51 8 Air hose A Front bumper ASSY ref Chapter 51 9 Air pipe B 10 Bracket 11 Air hose C 12 Air pipe A 13 Air hose B 14 Intercooler ASSY 15 2 ...

Page 132: ...INTAKE EXHAUST INTERCOOLER WATER SPRAY Intercooler Water Spray Removal and fitting Water spray nozzle hose washer tank 15 3 ...

Page 133: ...ve Tape for attaching clip 9 Clip 10 Pad Washer tank removal procedure 1 Water spray hose connection 11 Harness connector connection 12 Washer tank 13 Water spray hose 14 Washer valve 15 Water spray motor 16 Packing 17 Bracket Tape Washer valve Tape Clip Pad Three way joint Tape Three way joint Pad Tape Washer valve Tape Clip Clip Fitting A Fitting water spray hose ASSY Tape for mounting water spr...

Page 134: ...ater spray hose ASSY to the front bumper using the water spray hose ASSY clip 3 Stick tape on as illustrated so that the water spray hose ASSY does not slip View of front bumper rear surface Tape Tape Tape Water spray hose ASSY Clip Clip View A Tape 15 5 ...

Page 135: ...emoval and fitting of the strut tower bar Removal procedure 1 Control harness connection 2 Heat protector 3 Vacuum hose connection Air pipe C ref P 15 8 4 Vacuum pipe 5 Harness bracket secondary air control system 6 Air hose 7 Air pipe ASSY 8 Gasket 9 Gasket 10 Secondary air control valve 11 Engine hanger 12 Harness bracket 13 Air control valve bracket Air pipe C A 15 6 ...

Page 136: ...itting operations Measures to prevent any leakage of fuel pre removal only Removal and fitting of cover ref Chapter 51 Front Bumper Draining and filling of coolant Removal and fitting of air duct Removal and fitting of strut tower bar Removal and fitting of throttle body Removal and fitting of air control valve bracket P 15 6 Removal and fitting of cross member bar Removal and fitting of front exh...

Page 137: ... pressure solenoid valve connector connection 7 Purge solenoid valve connector connection 8 Knock sensor connector connection 9 Vacuum hose connection 10 Vacuum hose 11 Fuel return hose connection 12 Fuel high pressure hose connection 13 O ring 14 Delivery pipe injector fuel pressure regulator ASSY 15 Insulator 16 Insulator 17 Oil level gauge guide ASSY 18 O ring 19 Brake booster vacuum hose conne...

Page 138: ...ctor and fuel pressure regulator ASSY removal Remove the delivery pipe with the injector and fuel pressure regulator attached CAUTION When removing the delivery pipe be careful not to drop the injector FITTING A Fuel high pressure hose connection 1 Apply a small quantity of new engine oil to the O ring then insert the O ring into the delivery pipe without damaging it 2 Check that the high pressure...

Page 139: ...r Evolution VIII Other servicing information remains the same Starter Removal and fitting Pre removal and post fitting operations Removal and fitting or cover ref Chapter 51 Front Bumper Removal and fitting of cross member bar Removal and fitting of front exhaust pipe Removal procedure 1 Starter cover 2 Starter connector and terminal 3 Starter ASSY Starting devices 1 General 1 Starter 1 Ignition d...

Page 140: ...d removal CAUTION When Brembo brake calipers are used there is concern over paint peeling off so when doing servicing work make sure they are not scratched by other components and tools Furthermore if any brake fluid gets onto the calipers it should be wiped off immediately Pre removal and post fitting operations Removal and fitting of timing belt ref Chapter 11A Removal and fitting of radiator re...

Page 141: ...ector 6 Crank angle sensor REMOVAL A Power steering oil pump bracket and oil reservoir ASSY removal Remove the power steering oil pump bracket and oil reservoir from the power steering oil pump bracket with the hose attached Note The power steering oil pump bracket and oil reservoir ASSY which have been removed should be tied together using something such as rope so that they do no interfere with ...

Page 142: ...are based on the existing Lancer Evolution VII 4G63 DOHC T C engine control system and the Exhaust Gas Recirculation EGR devices have been deleted Other servicing information remains the same Emission control MPI 1 General 1 On vehicle servicing 2 System diagram 2 Vacuum hose layout 3 Checks 3 Exhaust gas cleaning device list 4 17 1 ...

Page 143: ...cle servicing System diagram From the fuel tank Check valve Canister Vacuum tank Fuel pressure control solenoid valve Purge control solenoid valve O2 sensor To the fuel tank Fuel pressure regulator From the fuel pump PCV valve Injector Catalytic converter Intake ...

Page 144: ...e vacuum hoses and confirm they are not bent or damaged Purge control solenoid valve Vacuum tank Check valve Fuel pressure control solenoid valve Secondary air control solenoid valve Throttle body Canister Brown colour Fuel pressure regulator Secondary air control solenoid Waste gate solenoid valve Air by pass valve Turbocharger Towards front of vehicle Vacuum hose colour B black L light blue R re...

Page 145: ...vice Evaporative emission control device 3 way catalytic converter Component page reference Engine ECU Ο O2 sensor Ο 1 Air flow sensor Ο 1 Intake air temperature sensor Ο 1 Atmospheric air pressure sensor Ο 1 Water temperature sensor Ο 1 Throttle position sensor Ο 1 Crank angle sensor Ο 1 Cam position sensor Ο 1 Injector Ο 1 Positive Crank Case Ventilation PCV valve Ο 17 8 2 Canister Ο Check valve...

Page 146: ...onents it is essential that you refer to the 00 5 Lancer Sedia Service Manual No 1036K00 Chapter 52B Servicing Precautions 2 Make certain that when removing or fitting any component in a system marked with an in the above list of section titles you do not knock any SRS Airbag related components General The following servicing information has been changed with the introduction of the new Lancer Evo...

Page 147: ...SY MUT III Sub ASSY A V C I Vehicle Communication Interface B USB cable C MUT III main harness A vehicles with CAN communication D MUT III main harness B vehicles without CAN communications E Adapter for measurements F Trigger harness Diagnosis code checking MANUAL TRANSMISSION SPECIAL TOOLS 22 2 Special Tools MB991502 ...

Page 148: ...ing the transmission Note 1 The engine lifter balancer MB991454 is one part of the engine lifter ASSY MB991453 2 Only use a chain with the engine lifter balancer MB991454 MANUAL TRANSMISSION SPECIAL TOOLS TROUBLESHOOTING 22 3 Troubleshooting 1 Diagnosis Code List Slide bracket HI Diagnosis code No Diagnosis item Reference page 31 Steering sensor ST 1 ST 2 ST N system Broken wire or short 22 4 63 P...

Page 149: ...UT II III Service Data 2 No 21 Steering sensor voltage ST 1 No 22 Steering sensor voltage ST 2 No 23 Steering sensor voltage ST N OK ref P 22 32 ref Service Data List 2 NG replace 4WD ECU OK Intermittent malfunction ref Chapter 00 Countermeasures for Intermittent Malfunctions 2 Check connector C 37 NG Repair Check connectors C 228 C 119 C 209 C 210 NG Repair Check harness between steering sensor a...

Page 150: ...amage 3 Check harness between parking brake switch and ABS ECU vehicles fitted with ACD AYC Check output wire for earthing or damage NG repair Replace hydraulic unit and ABS ECU Check harness between D 25 and 4WD ECU Check to see if the output wire is broken or damaged NG repair MUT II III service data 2 No 62 Parking brake switch 1 Pull parking brake lever OK ON 2 Release parking brake lever OK O...

Page 151: ...ator test No 05 ABS signal OK 1V or less for a period of 10 seconds during the test and battery voltage after that NG replace hydraulic unit and ABS ECU Check connectors C 37 C 107 Check to see if earth wire is broken or damaged NG repair Check harness between 4WD ECU and body earth Check earth wire to see if it is broken or damaged NG repair Check connector C 37 NG repair C 37 4WD ECU connector m...

Page 152: ...s diagnosis code No 81 been output MUT II III Actuator test No 04 Electric pump drive OK electric pump operating sound audible OK Intermittent fault ref Chapter 00 Countermeasures for Intermittent Malfunctions 2 B 127 Electric pump relay connector measurement Undo connector and take measurement on harness side Voltage across 4 earth OK Battery voltage Check connector B 127 NG repair Check the harn...

Page 153: ...r Check to see if power supply cable is broken or damaged NG repair Check connector C 122 Confirm trouble symptoms Check harness between body earth and diagnosis connector Check earth wire to see if it is broken or damaged NG repair Fault symptom Checking Procedure No Page No communication possible between MUT II III and any other system 1 22 8 No communication possible between MUT II III and any ...

Page 154: ...cure and the assembly is running smoothly run in 5 Remove hand from gear stick and allow it to return naturally to the neutral position 6 Move the select cable lock clip in the direction of the arrow in the diagram pulling the fastening clip 7 Without moving the gear stick from the neutral position connect the select cable to the select lever 8 Adjust the select cable 9 Press the select cable fast...

Page 155: ...tery battery tray Caution SRS Do not subject the SRS ECU to any shocks when removing or fitting shift and select cable ASSY or gear stick ASSY Shift cable select cable ASSY removal procedure 1 Gear stick knob Front floor console 2 Front floor console bracket 3 Select cable connection inside cabin 4 Shift cable connection inside cabin 5 Clip inside cabin 6 Snap pin 7 Shift cable connection transmis...

Page 156: ... can be fitted either way round CAUTION When fitting the clip select cable and shift cable make sure you hear them snap tight so that they are securely connected 4 Check that the gear stick inside cabin moves smoothly into all of the gears B Fitting of select cable connection inside cabin 1 Move the gear stick towards 5th and 6th gears until it touches the stopper then check the cable connection i...

Page 157: ...emoval and Post fitting operations Removal and fitting of steering wheel Removal and fitting of cover ref Chapter 51 Front Bumper Removal and fitting of side cover ref Chapter 51 Front Bumper Removal and fitting of steering shaft cover Removal and fitting of steering gear and joint connection Removal and fitting of cross member bar Removal and fitting of front exhaust pipe Removal and fitting of f...

Page 158: ...ember ASSY 4 Transfer pressure hose ASSY 5 Gasket 6 Transfer ASSY 7 O ring Removal A Removal of cross member ASSY Support the cross member ASSY with the transmission jack then remove the cross member fixing bolt and cross member ASSY B Removal of transfer ASSY Support the transfer ASSY with the transmission jack then remove the transfer fixing bolt and transfer ASSY Transmission jack Cross member ...

Page 159: ...al and fitting of transfer ASSY ref P 22 18 Removal and fitting of battery and battery tray Removal and fitting of strut and tower bar Temporary fitting of strut ASSY fixing bolt only before removal Removal and fitting of air duct Removal and fitting of air pipe hose air hose E air pipe C air hose D ref Chapter 15 Intercooler Removal and fitting of air cleaner ASSY Removal and fitting of air intak...

Page 160: ...lutch release bearing connection 15 Transmission lower coupling bolts 16 Transmission ASSY Removal A Removal of select cable connection transmission side removal Set the select cable clip in the positions indicated 1 2 in the diagram then undo the select cable connection B Transmission mount ASSY removal Support the engine and transmission ASSY with a garage jack then remove the transmission mount...

Page 161: ... HI 4 Support the engine and transmission ASSY D Separate clutch release bearing 1 Remove the clutch housing service hole cover 2 Whilst lightly pushing the release fork by hand in direction A insert a flat tip screwdriver between the release bearing and wedge collar CAUTION 1 Do not insert the flat tip screwdriver before pressing the release fork in direction A 2 Do not insert the flat tip screwd...

Page 162: ...SION ASSY 6M T 22 17 Fitting A Fitting transmission mount stopper Fit so that the arrow on the transmission mount stopper is vertical relative to the vehicle body Transmission mount bracket Trans mission mount stopper Engine side ...

Page 163: ...ump relay Check Electric pump relay continuity check 1 Remove electric pump relay connector Check item Tester connection terminal No Battery connection terminal No Normal condition 3 4 Connect battery terminal to 2 and battery terminal to 1 No continuity 2Ω or less 2 If there is a malfunction replace electric pump relay ...

Page 164: ...d vehicles fitted with ACD AYC Rear hub ASSY tightening torque has been changed Drive shaft servicing information has been changed following the fitting of EBJ joint on the wheel side of the drive shaft Rear Hub ASSY The knuckle and hub coupling bolt torque is changed General Information 1 Lubricants 1 Rear Hub ASSY 1 Drive Shaft 2 ITEM Specified lubricant Quantity Differential Mitsubishi Genuine ...

Page 165: ...t can be dismantled is the EBJ boot Disassembly procedure 1 TJ boot band large 2 TJ boot band small 3 TJ case 4 Snap link 5 Spider ASSY 6 TJ boot 7 EBJ boot band large 8 EBJ boot band small 9 EBJ boot 10 EBJ ASSY TJ Repair kit TJ boots repair kit EBJ boots repair kit B B A A A A B NOTE Disassembly should be carried out in the same way as that specified for the existing vehicle ...

Page 166: ... using repair kit grease use half the total amount of grease for the joints and half for the boot CAUTION Special grease is used for the joint so do not mix old and new or different types of grease Replacing EBJ Boot plastic boot Apart from changes noted below all other details remain the same Use the specified amount of specified grease in the boot Specified grease Repair kit grease Quantity 80 1...

Page 167: ... POWER PLANT MOUNT CONTENTS General The servicing information specified below accompanies transmission changes to the newly installed 6 speed manual transmission Other servicing information remains the same General 1 Transmission Mount 2 ...

Page 168: ...aner ASSY Removal and fitting of air pipe C air by pass hose and air hose D ref Chapter 15 Intercooler Removal and fitting of radiator Jack up the engine and transmission ASSY to a position where there is no weight on the insulator before removal Removal and fitting of rear roll stopper Fitting A Fitting transmission mount stopper Fit so that the arrow on the transmission mount stopper is vertical...

Page 169: ...hanges to door latches Information relating to addition of security alarm function to keyless entry system Information relating to changes in boot lid torsion bar vehicles fitted with rear spoiler Apart from the details given below the servicing information is the same as that for the previous model General 1 Bonnet 2 Doors 3 Door handles and latches 3 Boot lid 5 Keyless entry system 5 Troubleshoo...

Page 170: ... weather strip 4 Bonnet heat protector panel 5 Bonnet heat protector Washer hose and nozzle connection 6 Bonnet outlet trim 7 Bonnet hinge bolt bonnet side 8 Bonnet 9 Shim 10 Bonnet hinge Remarks indicates the position of clip A indicates the position of clip B indicates the position of clip C Clip A Clip B Clip C Section A A Section B B Section C C A ...

Page 171: ...refore special parts should be used DOORS Door handles and latches Removal and Installation Pre Removal Operations Door trim removal Post Removal Operations Door inside handle looseness check Door outside handle looseness check Door trim installation Removal procedure 1 Door inside handle Waterproof film 2 Door outside handle 3 Key cylinder 4 Lower sash 5 Door latch assembly 6 Link Front door Rear...

Page 172: ...r check Rod position Terminal No 1 2 3 4 6 Rod operation Actuator Lock Unlock Lock to Unlock Unlock to Lock Latch Lock Unlock Lever position Terminal No 4 6 Lever operation Lock Lock to Unlock Unlock Unlock to Lock Front Left side Lock Unlock Lever Right side Unlock Lock Lever View A View B Rear Left side Lock Unlock Lever Right side Unlock Lock Lever View A View B ...

Page 173: ...pted codes for four different transmitters can be stored in the EEPROM memory space When the first code is registered all previous encrypted codes are erased This means that when there are two or more transmitters or when a transmitter is added all of the codes must be re registered 1 Check that the normal door lock function is working at the door key cylinder 2 Insert the ignition key into the ig...

Page 174: ...k once 7 If there are two or more transmitters or if a transmitter is to be added then all the transmitters must be registered within one minute after setting the registration mode The registration method is the same as that for the first code 8 The registration mode terminates in any of the following cases When encrypted codes for four transmitters have been registered When one minute has passed ...

Page 175: ...nges in the shape of the front bumper and addition of new components Addition of components due to changes in rear spoiler shape and change in the positioning of double sided adhesive tape Change in the shape of three diamond mark EVOLUTION mark and LANCER mark and change in the positioning of EVOLUTION mark and LANCER mark General 1 Front bumper 2 Adhesives 2 Front bumper 2 Rear spoiler 4 Adhesiv...

Page 176: ...2 Centre under cover 3 Under cover centre bracket 4 Front under cover Splash shield installation clip Water spray hose connection see Chapter 15 5 Front bumper assembly Section A A clip Section B B clip clip Section C C Application Brand Three Diamond Mark Double sided tape Generic product width 20 mm thickness 0 8 mm fender ...

Page 177: ...EXTERIOR FRONT BUMPER 51 3 Double sided tape Generic tape Width 20 mm Thickness 0 8 mm Disassembly and Reassembly Clip Clip Section A A Section B B ...

Page 178: ...ssembly 16 Front bumper upper reinforcement assembly 17 Front bumper face Disassembly service points A Removal of front bumper side plate Use the same procedure as that for removal of front bumper rivets in previous model Reassembly service points A Installation of front bumper side plate Use the same procedure as that for installation of front bumper rivets in previous model Rear Spoiler Adhesive...

Page 179: ... 2 Rear spoiler Double sided tape Generic products A width 5 mm thickness 0 8 mm B width 5 mm thickness 1 2 mm Primer Sumitomo 3M 8107 PP parts primer Remarks The removal and installation service points are the same as those for the air dam bumper moulding wing and door moulding in the previous model A A ...

Page 180: ...51 6 Marks Removal and Installation 1 Three diamond mark A 2 LANCER mark A 3 EVOLUTION mark Installation service points A Installation of marks 1 Installation position 2 LANCER mark Boot lid end line Boot lid end line ...

Page 181: ...ve backing of the mark and apply it to the installation position Caution 1 Perform this operation in a dust free environment at a room temperature of 20 38 C 2 If the room temperature is less than 20 C then the mark and body installation position must be heated to 20 30 C 3 The mark must be pressed to eliminate any air bubbles Boot lid end line Boot lid end line ...

Page 182: ......

Page 183: ... to design changes in the mirror Boot interior trim General 1 Boot interior trim 1 Interior mirror 1 Section A A Clip Holder A Cover Holder B Remarks This symbol indicates the position of the clip 1 Rear end trim 2 Side trim lid 3 Side trim 4 Front trim Interior Mirror Removal procedure 1 Detach fitting at holder A and pull cover down in direction of arrow 1 2 Press holder B is direction of arrow ...

Page 184: ...ainting if the temperature is likely to rise to 93 C or above the front impact sensors should be removed in advance General 1 Service precautions 1 Special tools 2 Test equipment 3 Troubleshooting 4 Post Collision diagnosis 28 Servicing SRS airbag and seat belt pre tensioner components 29 Caution labels 29 Front impact sensors 30 Airbag modules and clock spring 32 Seat belt pre tensioner 34 Dispos...

Page 185: ...cations D MUT III main harness B for vehicles not fitted with CAN communications E Measurement adapter F Trigger harness Reading and erasing diagnosis codes MB991502 MUT II sub assembly Reading and erasing diagnosis codes Reading problem duration time Reading no of memory erasure operations MB991606 or MB991613 SRS check harness Checking SRS airbag electrical circuits SRS AIRBAGS SPECIAL TOOLS 52B...

Page 186: ...esistance harness for pre tensioners Checking electrical circuits of seat belt pre tensioners MB991885 Seat belt pre tensioner harness adapter Operating seat belt pre tensioners from inside or outside vehicle MB991223 A MB991219 B MB991220 C MB991221 D MB991222 Harness set A Check harness B LED harness C LED harness adapter D Probe Checking connectivity and measuring voltage at SRS ECU harness con...

Page 187: ... GSR optional in RS 2 Type 2 Integrated system for steering wheel and airbag module fitted as standard in RS 1 Basic procedure for fault diagnosis Refer to Chapter 00 How to Use Troubleshooting Service Inspection Points 2 Diagnosis function 2 1 Reading diagnosis codes Connect the MUT II III to the 16 pin diagnosis connector and read out the diagnosis codes Refer to Chapter 00 How to Use Troublesho...

Page 188: ...n circuit Squib detection circuit Micro computer MUT II III interface circuit Diagnosis connector Driver s seat belt pre tensioner Squib detection circuit Squib detection circuit Connector lock detection circuit Front passenger s seat belt pre tensioner Squib detection circuit Squib detection circuit Connector lock detection circuit Front impact sensor vehicles not fitted with front passenger s se...

Page 189: ...airbag module squib system Shorting between terminals of squib circuit 52B 8 22 1 Driver s airbag module squib system Disconnection of squib circuit 52B 12 26 1 Driver seat belt pre tensioner squib system Shorting between terminals of squib circuit 52B 15 27 1 Driver seat belt pre tensioner squib system Disconnection of squib circuit 52B 17 28 1 Front passenger s seat belt pre tensioner squib syst...

Page 190: ...r the resistance between the input terminals of the front impact sensors of the SRS ECU differs from the normal value Refer to the table below for the fault cause for each code number Harness contactor malfunction Front impact senor malfunction SRS ECU malfunction Code No Cause of fault 1A Shorting of left side front impact sensor or harness short circuit 1B Disconnection of left wide front impact...

Page 191: ...s shown below and then reconnect it If no diagnosis code is output then it can be assumed that the code was previously output due to poor fitting of the connector Code No 21 Driver s airbag module squib system Possible cause This code is output when shorting occurs between the terminals of the driver s airbag module squib circuit of the SRS ECU When normal operation is resumed the SRS warning ligh...

Page 192: ...econfirm the diagnosis code Is Code No 21 output Checking the clock spring MUT II III diagnosis code Detach the terminal of the battery Detach the clock spring connector 4 pin C 204 Connect the dummy resistor MB991865 to the resistor harness MB991866 Insert the probe of the resistor harness MB991866 between terminal 3 and 4 behind the clock spring connector C 204 harness side Caution Do not insert...

Page 193: ...nsulating material is not inserted sufficiently then it may be impossible to release the short bar Ensure that the insulating material is inserted to a depth of at least 4mm Check connectivity between 11 and 12 Caution Do not insert the probe etc directly into the terminal from the front side of the connector as this may cause a reduction in contact pressure OK No connectivity SRS AIRBAGS TROUBLES...

Page 194: ...een the SRS ECU and the clock spring Measure at the SRS ECU connector C 125 Detach the SRS ECU connector C 125 Detach the clock spring connector C 203 Caution In the following operation detach the SRS ECU connector and short the squib circuit before releasing the short bar of the connector Insert insulating material such as cable bands 3mm wide 0 5mm thick between the short bar and the terminals 1...

Page 195: ...Caution Do not insert the probe directly into the terminal from the front side of the connector as this may cause a reduction in contact pressure Connect the terminal of the battery After erasing the diagnosis code memory reconfirm the diagnosis code Is Code No 22 output SRS AIRBAGS TROUBLESHOOTING 52B 12 Type 1 Replace the driver s airbag module squib To next page Replace the clock spring Code No...

Page 196: ... ECU connector C 125 and clock spring connector C 204 Detach the SRS ECU connector C 125 and the clock spring connector C 125 and measure at the harness side Check connectivity between the following terminals C 125 connector C 204 connector 11 4 12 3 Caution Do not insert the probe directly into the terminal from the front side of the connector as this may cause a reduction in contact pressure OK ...

Page 197: ...g see p 52B 34 Check connectors C 125 C 203 Check the harness between the clock spring and the SRS ECU and repair Replace the driver s airbag module squib Confirm the fault symptoms Replace the clock spring Dummy resistor MB991865 resistance 3Ω Resistor harness MB991866 C 204 Clock spring connector harness side Checking the circuit between the SRS ECU and the clock spring Measure at SRS ECU connec...

Page 198: ... next page disconnect the connector as shown below and then reconnect it If no diagnosis code is output then it can be assumed that the code was previously output due to poor fitting of the connector Code No 26 Driver s seat belt pre tensioner squib system Possible cause This code is output when shorting occurs between the terminals of the driver s seat belt pre tensioner squib circuit of the SRS ...

Page 199: ...r of the connector Insert insulating material such as cable bands 3mm wide 0 5mm thick between the short bar and the terminals 29 30 of the SRS ECU connector harness side C 124 Release the short bar See Fig A Caution If the insulating material is not inserted sufficiently then it may be impossible to release the short bar Ensure that the insulating material is inserted to a depth of at least 4mm C...

Page 200: ... the SRS ECU When normal operation is resumed the SRS warning light goes out The diagnosis code is not erased Connector contact fault Disconnection in the driver s seat belt pre tensioner squib circuit SRS ECU fault Dummy resistor MB991865 Resistance 3Ω Resistor harness MB991884 D 02 Driver s seat belt pre tensioner connector harness side Checking the circuit between the SRS ECU and the driver s s...

Page 201: ...nect the connector as shown below and then reconnect it If no diagnosis code is output then it can be assumed that the code was previously output due to poor fitting of the connector Code No 28 Front passenger s seat belt pre tensioner squib system Possible cause This code is output when shorting occurs between the terminals of the front passenger s seat belt pre tensioner squib circuit of the SRS...

Page 202: ...ar of the connector Insert insulating material such as cable bands 3mm wide 0 5mm thick between the short bar and the terminals 27 28 of the SRS ECU connector harness side C 124 Release the short bar See Fig A Caution If the insulating material is not inserted sufficiently then it may be impossible to release the short bar Ensure that the insulating material is inserted to a depth of at least 4mm ...

Page 203: ...nger s seat belt pre tensioner squib circuit of the SRS ECU When normal operation is resumed the SRS warning light goes out The diagnosis code is not erased Disconnection in the driver s seat belt pre tensioner squib circuit Connector contact fault SRS ECU fault Dummy resistor MB991865 Resistance 3Ω Resistor harness MB991884 D 14 Front passenger s seat belt pre tensioner connector harness side Che...

Page 204: ...se This code is output after an operation in which all the airbags have deployed If this code is output before all the airbags have deployed then this indicates that there is an internal malfunction in the SRS ECU SRS ECU fault Code No 46 Incorrect SRS ECU installation Possible cause This code is output if an SRS ECU compatible with driver airbag only is mistakenly installed in a vehicle fitted wi...

Page 205: ... harness side Caution Do not insert the probe directly into the terminal from the front side of the connector as this may cause a reduction in contact pressure Connect the terminal of the battery After erasing the diagnosis code memory reconfirm the diagnosis code Is Code No 61 or No 62 output SRS AIRBAGS TROUBLESHOOTING 52B 22 Type 1 Replace the clock spring Replace the driver s airbag module squ...

Page 206: ...d body earth Caution Do not insert the probe directly into the terminal from the front side of the connector as this may cause a reduction in contact pressure OK 0V Checking the circuit between the SRS ECU and the clock spring Measure at SRS ECU connector C 125 Detach the SRS ECU connector C 125 Detach the clock spring connector C 204 Measure at harness side of C 125 SRS ECU connector Connectivity...

Page 207: ...CU and repair Check the clock spring see p 52B 33 Checking the circuit between the SRS ECU and the clock spring Measure at SRS ECU connector C 125 Detach the SRS ECU connector C 125 Detach the clock spring connector C 203 Ignition switch ON Voltage between 11 12 and body earth Caution Do not insert the probe directly into the terminal from the front side of the connector as this may cause a reduct...

Page 208: ... side of the connector as this may cause a reduction in contact pressure OK No connectivity Code No 66 Driver s seat belt pre tensioner squib system shorted to power supply Code No 67 Driver s seat belt pre tensioner squib system shorted to earth Possible cause This code is output when the driver s seat belt pre tensioner squib circuit of the SRS ECU is shorted to the power supply Code No 66 or sh...

Page 209: ...RS ECU Check harness between the front passenger s seat belt pre tensioner SRS ECU Code No 68 Front passenger s seat belt pre tensioner squib system shorted to power supply Code No 69 Front passenger s seat belt pre tensioner squib system shorted to earth Possible cause This code is output when the front passenger s seat belt pre tensioner squib circuit of the SRS ECU is shorted to the power suppl...

Page 210: ...owing terminals C 125 connector side C 122 connector side 20 7 OK No connectivity Measure at the SRS ECU connector C 125 Detach the connector and measure at the harness side 1 Connectivity between 7 body earth OK Connectivity Connect the terminal of the battery Ignition switch ON 2 Voltage between 13 body earth OK 9 V or above 3 Voltage between 16 body earth OK 9 V or above Replace the SRS ECU Sym...

Page 211: ...he terminals 1 2 When the airbags have not deployed in a low speed collision 1 Inspect the front impact sensors 2 If a visual inspection of the front impact sensors reveals any dents fractures deformation or the like then the sensors must be replaced with new ones 3 For information on removing and reinstalling front impact sensors see Servicing SRS airbag and seat belt pre tensioner components p 5...

Page 212: ... 93 C are likely to be reached during painting work then the front impact sensors must be removed in advance 2 The removed front impact sensors must be stored in a clean and dry place Caution labels Labels indicating caution items relating to the handling or servicing of SRS airbags are located in the positions indicated below If the labels are damaged or soiled they should be replaced with new la...

Page 213: ... dropping them or subjecting them to vibrations or shocks If there is any dent fracture or deformation etc in a front impact sensor then it must be replaced with a new one 4 The front impact sensors must always be replaced after the airbags have deployed Removal and Installation Steps prior to removal Turn the ignition switch to the LOCK OFF position Disconnect the terminal of the battery Removal ...

Page 214: ...es off for at least 5 seconds 3 If the light does not switch off then troubleshooting must be performed See p 52B 4 Check procedures 1 Dents fractures deformations or corrosion in front impact sensors Caution In the event of any dents fractures deformations or the like the sensor must be replaced with a new one 2 Checking for shorting or disconnection between front impact sensor terminals If short...

Page 215: ...entre alignment of the clock spring as instructed below and then install the clock spring on the column switch Centre alignment of clock spring Turn the clock spring fully in the clockwise direction then turn it back in the opposite direction by about 3 3 4 turns to line up the alignment marks Caution If the clock spring is not centre aligned then problems may occur such as jamming of the steering...

Page 216: ...r to the special tool as illustrated in the diagram and check that there is connectivity between the terminals 4 Vehicle with separate airbag module Align the paint mark of the No 1 connector of the special SRS check harness MB991606 or MB991613 with the arrow on the No 3 connector of the clock spring Couple the connectors together 5 Using SRS check harness MB199606 Check that there is connectivit...

Page 217: ... will prevent accidental deployment of the driver s airbag due to static electricity etc 2 Touch the vehicle body with your bare hand to eliminate any accumulated static electricity Caution The procedure above is designed to prevent malfunction due to static electricity and must be carried out in all cases 3 Detach the clock spring connector C 204 4 Using a clipper or the like cut the instrument p...

Page 218: ...ver pull the locking button of the harness side connector two steps towards you release the lock and remove the connector Pre tensioner adapter harness When actuating the pre tensioner both inside and outside the vehicle a special tool the Pre tensioner adapter harness MB991885 is used AIRBAG MODULE SEAT BELT PRE TENSIONER DISPOSAL PROCEDURE Locking button Harness side connector Shorting section A...

Page 219: ......

Page 220: ...ation has been established with the adoption of an engine immobiliser system Apart from the information below servicing is the same as in the previous model General 1 Ignition switch engine immobiliser 2 Special tools 2 Troubleshooting 3 Immobiliser ECU check 6 Ignition switch engine immobiliser ECU 7 ...

Page 221: ...1825 F MB991826 MUT III sub assembly A V C I Vehicle Communication Interface B USB cable C MUT III main harness A for vehicles fitted with CAN communications D MUT III main harness B for vehicles not fitted with CAN communications E Measurement adapter F Trigger harness Reading diagnosis codes CHASSIS ELECTRICAL IGNITION SWITCH ENGINE IMMOBILISER 54A 2 Ignition switch and engine immobiliser Specia...

Page 222: ...ction procedure for code No 12 p 54A 4 Confirm the trouble symptoms Register the ignition key Confirm the trouble symptoms Confirm the trouble symptoms Code No Diagnostic Item Page 11 Problem relating to communication with the ignition key 54A 4 12 Ignition key not registered or code from ignition key does not match 54A 4 Code No 11 Problem relating to communication with the ignition key Possible ...

Page 223: ...Trouble symptom Inspection procedure No Reference page The diagnosis code No 54 is generated by the engine ECU and there is no communication between the MUT II III and the immobiliser ECU 1 54A 5 The ignition keys cannot be registered using the MUT II III 2 54A 6 The engine does not start It cranks but will not fire 3 54A 7 Check the immobiliser ECU power supply and earth circuit system 4 54A 7 Di...

Page 224: ...ter the ignition key To Chart of Diagnosis Codes p 54A 4 To Inspection Procedure 1 p 54A 5 Replace the engine ECU Inspection Procedure 3 Remarks See 00 5 Lancer Cedia Servicing Manual No 1036K00 The ignition keys cannot be registered using the MUT II III Possible cause If only some of the ignition keys cannot be registered then there is a probably a fault with the ignition keys themselves If none ...

Page 225: ...C 54 Check connectors B 19X C 23 C 22 C 54 Check the harness between the engine control relay and the immobiliser ECU and repair Confirm the trouble symptoms Check the harness between the immobiliser ECU and the body earth Confirm the trouble symptoms Immobiliser ECU check Terminal voltage check table Terminal No Signal Check conditions Terminal voltage 3 Immobiliser ECU earth At all times 0V 5 En...

Page 226: ...l Procedure 1 Steering wheel See Chapter 37A 2 Power column cover See Chapter 52A Instrument Panel 3 Upper column cover See Chapter 52A Instrument Panel 4 Column switch 5 Steering lock cylinder 6 Ignition switch 7 Key reminder switch 8 Key ring aerial 9 Immobiliser ECU A Remarks See 00 5 Lancer Sedia Servicing Manual No 1036K00 ...

Page 227: ...ce points 9 6 Pulse check service points MUT II III or voltmeter 20 7 MUT II III flight recorder functions 20 8 Chart of trouble symptoms 21 9 Confirming problems in input signal check 24 10 Inspection procedures classified by diagnosis code 26 11 Chart of terminal voltages 112 On vehicle servicing 117 Adjustment function User mode 117 Adjustment function Dealer mode 118 SECTION 54B SMART WIRING S...

Page 228: ...mmunications D MUT III main harness B for vehicles not fitted with CAN communications E Measurement adapter F Trigger harness Checking SWS communications line ECU check service data Remarks In vehicles not fitted with CAN communications the MUT III main harness B must be used instead of the MUT III main harness A SWS GENERAL SPECIAL TOOLS 54B 2 General The SWS version has been changed from the pre...

Page 229: ...arness for customizing SWS monitor Checking SWS communications line ECU check service data MB991529 Diagnosis code check harness Checking input signals by voltmeter MB991223 A MB991219 B MB991220 C MB991221 D MB991222 Harness set A Test harness B LED harness C LED harness adapter D Probe Checking connectivity and measuring voltage between harnesses and connectors A For testing contact pressure of ...

Page 230: ...e will enter a fail safe operation or back up operation Therefore in such cases the circumstances may not match the items listed in the Chart of Trouble Symptoms However it is possible to discover the cause of the trouble by proceeding with diagnostic troubleshooting using the SWS monitor described below 3 Confirm Version No and destination market Check that the vehicle specifications and the SWS ...

Page 231: ... location of the cause can be narrowed down If the switch status does not match the service data display Harness connector between the electric window module and the location of the probe If the switch status matches the service data display Harness connector from the location of the probe to the respective door motors or the motors themselves 6 Input circuit system check Check the relevant switch...

Page 232: ...or MB991960 2 Take the MUT III main harness B connected at step 1 and connect it to the V C I MB991824 3 Take the Intermediate harness for customizing the SWS monitor MB991960 connected at step 1 and connect it to the diagnosis connector and the SWS monitor Door to door communications connection method 1 Connect the SWS monitor harness MB991812 and the Door to door communications adapter harness M...

Page 233: ...the connector Connector name Connector No Terminal No Coupling between instrument panel harness and front door harness RH C 114 Front door harness side 7 Coupling between instrument panel harness and front door harness LH C 33 Front door harness side 8 Coupling between floor harness RH and rear door harness RH D 03 Floor harness side 7 Intermediate connector Coupling between floor harness LH and r...

Page 234: ...ectric window module and sunroof assembly sunroof ECU 3 3 If NG is displayed on the column ECU then NG will be displayed on the multi centre display ECU under inspection MUT display Normal state ECU state Column switch column ECU Column ECU OK 1 Column switch power supply earth communications line all normal ETACS ECU ETACS OK ETACS ECU power supply earth communications line all normal Front ECU F...

Page 235: ...ght switch TAIL ON 01 Tail light switch Tail light SW Light switch OFF OFF Dimmer switch ON ON 02 Dimmer switch Dimmer SW Dimmer switch OFF OFF Passing switch ON ON 03 Passing switch Passing SW Passing switch OFF OFF Wiper switch INT ON 05 Windscreen intermittent wiper switch INT wiper SW Wiper switch not INT OFF Wiper switch LO ON 06 Windscreen low speed wiper switch LO wiper SW Wiper switch not ...

Page 236: ...of the first operation Multi close at instant of switch operation only 1 Keyless entry transmitter UNLOCK switch ON 2 Repeat keyless entry transmitter UNLOCK switch ON The second ON operation involves pressing for at least 1 second within 30 seconds of the first operation Multi open at instant of switch operation only 1 During multi mode operation 2 Repeat keyless entry transmitter Either switch O...

Page 237: ...itions for sounding of any buzzer are not satisfied OFF Note When inspecting Item No 43 Buzzer in addition to the conditions listed in the table ON is displayed due to operation of the light switch off reminder warning function Multi display Item No Check item MUT display Check conditions Normal state 1 Ignition switch ACC or ON 2 Perform audio preset operation ON 2 kHz only at instant of switch o...

Page 238: ...TART Normal response 1 Ignition switch ON or START 2 Operate any switch of the electric window main switch Input check only at instant of switch operation 71 Electric window module response P W module response No response Note When Item No 71 P W module response check is performed and No response is displayed then NG is shown in the ECU check as well Sunroof motor assembly sunroof ECU Item No Chec...

Page 239: ...ric window switch not AUTO OFF Rear left hand electric window switch UP ON C8 Rear left hand electric window switch UP Rear LH UP Rear left hand electric window switch not UP OFF Rear left hand electric window switch DOWN ON C9 Rear left hand electric window switch DOWN Rear LH DOWN Rear left hand electric window switch not DOWN OFF Rear left hand electric window switch AUTO ON CA Rear left hand e...

Page 240: ...8 Mist Wiper SW OFF Windscreen washer switch 09 Front Washer SW OFF Ignition switch ACC 31 Ignition SW ACC ON Windscreen intermittent wiper time interval 37 Wiper INT Time Shows intermittent interval according to position of intermittent wiper volume INT Intermittent Front ECU response 70 Front ECU Response Normal response or high beam response Windscreen intermittent wiper switch 05 INT Wiper SW ...

Page 241: ...mal response or high beam response Windscreen intermittent wiper switch 05 INT Wiper SW OFF Windscreen low speed wiper switch 06 LO Wiper SW ON Windscreen high speed wiper switch 07 Hi Wiper SW OFF Windscreen mist wiper switch 08 Mist Wiper SW OFF Windscreen washer switch 09 Front Washer SW OFF Ignition switch ACC 31 Ignition SW ACC ON Mist Front ECU response 70 Front ECU response Normal response ...

Page 242: ... 70 Front ECU response Normal response or sleep response Headlight switch 00 Headlight SW OFF Tail light switch 01 Tail light SW ON Passing switch 03 Passing SW OFF Ignition switch IG1 30 Ignition SW IG1 ON Headlight automatic cut off function 35 HD light auto cut OFF Tail Front ECU response 70 Front ECU response Normal response Headlight switch 00 Headlight SW ON Dimmer switch 02 Dimmer SW OFF Pa...

Page 243: ...However since this has no direct bearing on the actual operation of the lights it is not included in the reverse conditions in the title section of the MUT II display When performing a HI high beam check the display for Item No 02 Dimmer SW is OFF even when the high beam is lit Therefore check that the display changes to ON when the dimmer switch is operated Turn indicator lamps Item Input signal ...

Page 244: ...ic window module response 71 P W module response Input check only at instant of switch operation Keyless entry Item Input signal name Item No MUT display Normal state Electric window switch enabled 33 P W SW enabled Enabled Multi mode keyless entry 34 Multi mode keyless Multi stop only at instant of switch operation Multi stop Electric window module response 71 P W module response Normal response ...

Page 245: ...operated OFF Rear wiper operating ON 09 Rear wiper automatic stop switch R wiper A STOP Rear wiper not operating OFF Fog light switch ON switch operated ON 10 Fog light switch F for light SW Fog light switch OFF switch not operated OFF Motorized remote control mirrors fold return switch ON switch operated ON 14 Motorized remote control mirrors fold return switch Motorized mirrors SW Motorized remo...

Page 246: ...T II III with the data stored in the SWS monitor cartridge Note For details of the MUT II III flight recorder function see the MUT II Reference Manual or MUT III Instruction Manual Input signal Buzzer sounding conditions Load on generic fuse No 17 Using load where generic fuse No 17 is taken as power supply Item No Check item MUT display Check conditions 02 Windscreen wiper intermittent volume Wip...

Page 247: ...rmed C 2 54B 39 None of electric windows working D 1 54B 40 Driver s electric window not responding to electric window main switch D 2 54B 41 Front passenger s or rear passenger s electric windows not responding to their respective switches D 3 54B 42 Front and or rear passenger electric window not responding to electric window main switch D 4 54B 45 Electric window timer function not working corr...

Page 248: ...rized retractable door mirror automatic return function ignition driven function does not work correctly I 4 54B 70 Motorized retractable door mirror automatic return function keyless driven function does not work correctly I 5 54B 71 Motorized retractable door mirrors One of the motorized retractable door mirrors is not working I 6 54B 72 Ignition key cylinder illumination lamp Ignition key cylin...

Page 249: ... not light up or switch off correctly O 1 54B 92 Security alarm does not enter warning state P 1 54B 93 Interior warning does not operate correctly when security alarm operates P 2 54B 94 Hazard lights do not flash when security alarm operates P 3 54B 94 Security alarms Phone does not ring when security alarm operates P 4 54B 95 Multi centre display Multi centre display not working correctly Q 1 S...

Page 250: ...low speed wiper switch signal not input Windscreen high speed wiper switch signal not input Windscreen washer switch signal not input Rear wiper switch signal not input Rear washer switch signal not input R 6 54B 100 Column switches Windscreen intermittent wiper volume signal not input R 7 54B 101 Electric window main switch Respective switch signals not input R 8 54B 101 Sunroof Respective switch...

Page 251: ...ft in reminder warning Lights left on reminder warning Door ajar warning function Turn indicator light operating noise Central door locking control Keyless entry Keyless entry answer back Multi mode keyless entry Electric window control Electric window timer Sunroof control Windscreen wiper washer control Rear wiper washer control Motorized retractable door mirror control Ignition key cylinder ill...

Page 252: ...C 122 Check the harness between the ETACS ECU and the diagnosis connectors Confirm the trouble symptoms Transient problem Check MUT II III diagnosis circuit and repair Inspection procedure A 3 No communication with ETACS ECU See p 54B 28 Check connector C 107 Check the harness between the ETACS ECU and body earth Replace the ETACS ECU No communication with SWS monitor Probable Cause There may be a...

Page 253: ...on procedure A 3 No communication with ETACS ECU see p 54B 28 Check connectors C 07 C 209 Check the harness between the column switch and the junction box and repair Check connector C 107 Check the harness between the column switch and the body earth and repair Replace the column switch Inspection Procedure A 2 No communication with column switch column ECU Probable Cause There may be a problem in...

Page 254: ...ame time Fault in ETACS ECU Fault in harness or connectors Check connectors C 224 Measure at the ETACS ECU connector C 224 Detach the connector and measure at the junction box side Voltage between 20 and body earth OK Battery voltage Measure at the ETACS ECU connector C 224 Detach the connector and measure at the junction box side Connectivity between 3 and body earth OK Connectivity Check connect...

Page 255: ...e A 3 No communication with ETACS ECU see p 54B 28 Check connectors C 07 C 31 C 209 Check the harness between the front ECU and the junction box and repair Check the harness between the front ECU and the body earth and repair Replace the front ECU Check connector A 12X Inspection Procedure A 4 No communication with front ECU Probable Cause There may be an abnormality in the front ECU power supply ...

Page 256: ...Voltage between 5 body earth OK Battery voltage Measure at the Electric window relay connector C 222 Detach the connector and measure at the junction box side Connectivity between 3 body earth OK Connectivity Check connector C 224 Check the harness between the electric window relay and the ETACS ECU Check connector C 114 Replace the electric window main switch Check connectors C 32 C 210 Check the...

Page 257: ...n the sunroof motor assembly and the column switch SWS monitor ECU check Ignition switch OFF Sunroof ECU OK OK is displayed Check connectors C 32 C 113 C 223 Check the harness between the sunroof motor assembly and the battery and repair Check connectors C 210 C 216 Check the harness between the sunroof motor assembly and the junction box and repair Check the harness between the sunroof motor asse...

Page 258: ...ch ACC Centre display OK OK is displayed To Inspection procedure A 2 No communication with Column ECU see p 54B 27 Check the power supply circuit system of the multi centre display Transient problem Replace the multi centre display No communication with multi centre display Probable Cause There may be an abnormality in the communications circuit system or the power supply circuit system of the mul...

Page 259: ...B 98 To Inspection procedure R 11 Key reminder switch signal not input See p 54B 103 Replace the ETACS ECU Replace the ETACS ECU SWS monitor service data ETACS switch data Ignition switch OFF key inserted Item No Item Name Normal state 03 Key reminder SW OFF OK Displays normal state Inspection Procedure B 1 Ignition key left in reminder function not working correctly Probable Cause This function i...

Page 260: ...unction Buzzer Lighting monitor buzzer Ignition switch OFF key removed Tail light switch ON Driver s door open Item No Item Name Normal state a 01 Tail light SW ON a 30 Ignition SW IG1 OFF b 32 Driver door SW RH ON c 43 Buzzer ON OK All display normal state Lights left on reminder function not working correctly Probable Cause This function is operated by determining the following input signals in ...

Page 261: ... speed sensor 8 10 km h OK Displays normal state Confirm the trouble symptoms Transient problem Set door ajar warning set to Function present by adjustment function To Inspection procedure A 3 No communication with ETACS ECU see p 54B 28 To Inspection procedure R 4 Driver s door switch signal not input See p 54B 98 To Inspection procedure R 14 All door switch signals not input except driver s door...

Page 262: ...rouble symptoms Transient problem Set the turn indicator operating noise function to Function present by the adjustment function To Inspection procedure A 2 No communication with Column ECU see p 54B 27 To Inspection procedure A 3 No communication with ETACS ECU see p 54B 28 To Inspection procedure R 5 Column switches Lighting Turn indicator light switch signal not input See p 54B 99 To Inspection...

Page 263: ...ive switch signals of multi centre display not input See p 54B 103 Replace the ETACS ECU Replace the ETACS ECU Inspection Procedure B 5 Note 1 When performing the SWS monitor service data check confirm at the same time that the 60 beep data state changes momentarily from OFF to the normal state when the image operating switch is activated 2 See 00 5 Lancer Cedia Servicing Manual No 1036K00 Multi c...

Page 264: ... the ETACS ECU SWS monitor service data ETACS switch data Driver s door Unlock lock Item No Item Name Normal state 1 21 Dr Door lock SW OFF ON 2 22 Dr Door unlock SW ON OFF OK All display normal state Central door locking not working at all Probable Cause The ETACS ECU locks or unlocks all the doors by activating all of the door lock actuators when there is a change in the input signal from the dr...

Page 265: ...12 C 33 Left side rear door C 224 C 212 C 29 D 13 Right side rear door C 224 C 215 D 03 Check the harness between the ETACS ECU and the dock lock actuators of the doors that are not working and repair Inspection Procedure C 2 Some doors not operating even when lock or unlock is performed Probable Cause There is probably a fault in the door lock actuator of the door s which are not working Fault in...

Page 266: ...s between the respective electric window motor assemblies and the electric window main switch and repair To Inspection procedure A 3 No communication with ETACS ECU see p 54B 28 To Inspection procedure A 5 No communication with electric window main switch electric window module p 54B 30 Go to Inspection procedure R 2 Ignition switch IG1 signal not input p 54B 96 Replace the ETACS ECU Replace the e...

Page 267: ...unications Insert probe at probe position in door to door communications line See p 54B 6 for probe position Ignition switch ON Do the following normal states appear when the electric window main switch is operated Item No Item Name Normal state C0 Front passenger window UP ON C1 Front passenger window DOWN ON C2 Front passenger window AUTO ON OK All display normal state Inspection Procedure D 2 D...

Page 268: ...otor front LH and the electric window sub switch front LH Check connectors E 09 To next page Turn off the lock switch of the electric window main switch Replace the electric window main switch Check connector E 06 Check electric window sub switch front LH see Chap 42 Doors Check connectors C 210 C 33 Check the harness between the electric window sub switch front LH junction box and repair Check co...

Page 269: ... the electric window sub switch rear LH see Chap 42 Doors To Next page Measure at Electric window sub switch rear LH connector E 105 Detach the connector and measure at the harness side Ignition switch ON 1 Connectivity between 4 body earth OK Battery voltage 2 Connectivity between 1 body earth OK Connectivity Measure at Electric window motor rear RH connector E 101 Detach the connector and measur...

Page 270: ...ace the electric window module assembly rear LH Check connectors E 104 Measure at Electric window motor rear LH connector E 104 Detach the connector and measure at the harness side Ignition switch ON 1 Connectivity between 5 body earth OK Connectivity Check the harness between the electric window motor rear LH and the power widow sub switch rear LH OK OK OK OK NG NG OK NG NG Repair Repair ...

Page 271: ...e symptoms Transient problems SWS monitor service data check Communications data Door do door communications Insert probe between the electric window main switch and the electric window sub switch of the door whose electric window does not operate with the electric window main switch See p 54B 6 for probe position Ignition switch ON Are the following normal states displayed when the respective ele...

Page 272: ...indow main switch electric window module OK is displayed for about 1 min and then the display changes to NG However the ETACS ECU only displays OK 2 1 Enabled is shown for 30 seconds and then the display changes to Prohibited 2 Check also that the response changes momentarily from normal response to input check when the electric window main switch is operated 3 In both 1 and 2 above the electric w...

Page 273: ... the door window fault See Chap 42 Doors Adjust the door window glass See Chap 42 Doors Inspection procedure D 6 Note See 00 5 Lancer Cedia Servicing Manual No 1036K00 While the window is winding up it automatically starts to come down again Probable Cause If there is a large resistance to the movement of the window glass when the electric window is being raised then it is judged that the window i...

Page 274: ...Rear RH electric window Not working 4 Rear LH electric window Not working Check the harness between the electric window main switch and the electric window motor front RH Confirm the trouble symptoms Replace the electric window motor assembly front RH Check connector E 09 Measure at the Electric window motor front LH connector E 09 Detach the connector and measure at the harness side Connectivity ...

Page 275: ...RH E 102 and Electric window motor rear RH connector E 101 Detach the connector and measure at the harness side Connectivity between the following terminals OK Connectivity Electric window Electric window sub switch rear RH motor rear RH 3 6 8 3 2 2 Check connector D 03 Check the harness between the electric window main switch rear RH and the body earth and repair Check the harness between the ele...

Page 276: ...lem To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure R 17 Various switch signals of keyless entry transmitter not input p 54B 109 To Inspection procedure R 14 All door switch signals not input except driver s door p 54B 106 Replace the ETACS ECU Keyless entry system not working at all Probable Cause This function is operated by determining the following ...

Page 277: ...ts do not light up p 54B 86 To Inspection procedure N 1Interior light does not light up or switch off correctly p 54B 88 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 Replace the ETACS ECU Inspection procedure E 2 Keyless entry hazard answerback function or interior light answerback function not working correctly Probable Cause If the hazard lights and interior light are wor...

Page 278: ... problem Replace the ETACS ECU To Inspection procedure R 17 Various switch signals of keyless entry transmitter not input p 54B 109 Replace the ETACS ECU Encrypted code cannot be registered Probable Cause If the system cannot be set to encrypted code registration mode then there is probably a problem in the input circuit system or a fault in the ETACS ECU If the encrypted code registration mode ca...

Page 279: ...lectric window module OK OK is displayed for all SWS monitor keyless entry reception check Check the status of the keyless entry transmitter Keyless entry transmitter Lock switch Long press MUT display Normal state Lock Lock long press Keyless entry transmitter Unlock switch Long press MUT display Normal state Unlock Unlock long press OK All display normal state SWS monitor service data Communicat...

Page 280: ...blem To Inspection procedure E 4 Keyless entry system not working at all p 54B 53 To Inspection procedure D 1 None of electric windows working To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure A 5 No communication with electric window main switch electric window module p 54B 30 Replace the ETACS ECU Replace the electric window main switch Note When perfor...

Page 281: ... state Transient problem To Inspection procedure F 1 Sunroof not working at all p 54B 56 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure A 6 No communication with sunroof motor assembly p 54B 31 Replace the ETACS ECU Replace the sunroof motor assembly Inspection procedure E 6 Note About 30 seconds after the end of the multi mode operation the display wi...

Page 282: ...s side Connectivity between 4 body earth OK Connectivity Check connector D 26 Check the sunroof switch See Chap 42 Confirm the trouble symptoms Transient problem Check connectors C 113 C 223 C 210 C 32 Check connectors C 216 C 210 Check the harness between the sunroof motor assembly and the ignition switch IG2 and repair Check the harness between the sunroof motor assembly and the body earth and r...

Page 283: ...of motor assembly Replace the sunroof motor assembly Inspection procedure F 2 Note When performing the SWS monitor service data check the normal analysis value for Item No 72 Sunroof ECU response will show Normal response for about 30 seconds before changing to Sleep response The sunroof timer period can be extended by means of a delay operation See 00 5 Lancer Cedia Servicing Manual No 1036K00 In...

Page 284: ...K Connectivity Check connector C 34 Confirm the trouble symptoms Transient problem To Inspection procedure A 2 No communication with column switch column ECU p 54B 27 To Inspection procedure A 4 No communication with front ECU p 54B 29 Replace the column ECU Replace the front ECU Check connectors C 21 C 209 C 210 Check the harness between the front ECU and the ignition switch ACC Check the harness...

Page 285: ...ttery voltage Replace the front ECU To Inspection procedure A 4 No communication with front ECU p 54B 29 Inspection procedure G 2 Inspection procedure G 3 Note See 00 5 Lancer Cedia Servicing Manual No 1036K00 Windscreen wipers do not work at INT washer or mist positions and operate at low speed in both Lo Hi positions Probable Cause The failsafe has probably engaged due to a fault in the SWS comm...

Page 286: ...ch LO Connectivity between 1 body earth OK Battery voltage Check connectors A 13X C 34 Check the harness between the windscreen wiper motor LO and the front ECU Confirm the trouble symptoms Transient problem Replace the column ECU To next page Confirm the trouble symptoms Replace the front ECU Transient problem Replace the windscreen wiper motor Windscreen wipers cannot be operated normally Probab...

Page 287: ...nt problem Replace the windscreen wiper motor Measure at Windscreen wiper motor connector B 12 Detach the connector and measure at the harness side Windscreen wiper switch HI Voltage between 2 body earth OK Battery voltage SWS monitor service data Diagnosis by Function Windscreen wiper INT Vehicle speed 0 km h Ignition switch ACC Item No Item Name Normal value 37 Wiper INT period 2 4 18 0 s OK Nor...

Page 288: ...NT period 18 0 12 0 s OK Normal value display changes as vehicle speed changes from 0 25 km h Confirm the trouble symptoms Transient problem Use the adjustment function to set the windscreen wiper vehicle speed sensitive function to function present see p 54B 118 Replace the ETACS ECU Replace the front ECU Intermittent time interval of windscreen wipers does not change with vehicle speed Probable ...

Page 289: ...ch the connector and measure on the harness side Connectivity between 1 body earth OK Connectivity SWS monitor ECU check Ignition switch OFF 1 Column ECU 2 Front ECU OK OK is displayed for all SWS monitor service data Diagnosis by Function Windscreen wiper Washer Windscreen washer switch ON Ignition switch ACC Item No Item Name Normal value a 09 Front washer SW ON b 70 Front ECU response Normal re...

Page 290: ... procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure A 2 No communication with column switch column ECU p 54B 27 To Inspection procedure R 1 Ignition switch ACC signal not input p 54B 96 Replace the column switch Check the harness between the rear wiper motor and the body earth and repair Replace the ETACS ECU Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Rear w...

Page 291: ...the rear wiper motor and the ignition switch ACC and repair Measure at Rear wiper motor connector F 05 Detach the connector and measure at the harness side Ignition switch ACC Voltage between 4 body earth OK Battery voltage Inspection procedure H 2 Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Rear wiper does not stop in correct position Probable Cause There is probably a fault in the rea...

Page 292: ...l values displayed Confirm the trouble symptoms Transient problem To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure R 3 Reversing light switch signal not input p 54B 97 Replace the ETACS ECU Rear wiper does not operate continuously even when shift is set to R position Probable Cause There is probably a malfunction in the reversing light switch input circu...

Page 293: ...he ETACS ECU Confirm the trouble symptoms Transient problem To Inspection procedure H 1 Rear wiper not working at all p 54B 64 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure R 6 Rear washer switch signal not input p 54B 100 Check the harness between rear washer motor and the body earth and repair Replace the ETACS ECU Inspection procedure H 4 Note See ...

Page 294: ...ure R 1 Ignition switch ACC signal not input p 54B 96 To Inspection procedure R 12 Motorised remote control mirror switch fold return switch signal not input p 54B 104 Replace the ETACS ECU Motorised retractable door mirrors not working at all Probable Cause The motorised retractable door mirrors are operated by determining the following input signals in the ETACS ECU Ignition switch ACC Motorised...

Page 295: ...o Inspection procedure R 16 Vehicle speed signal not input p 54B 108 Replace the ETACS ECU To Inspection procedure I 1 Motorised retractable door mirrors not working at all p 54B 68 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 Replace the ETACS ECU Inspection procedure I 2 Inspection procedure I 3 Motorised retractable door mirror timer function not working Probable Cause I...

Page 296: ...IG driven function ON see p 54B 118 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure R 2 Ignition switch IG1 signal not input p 54B 96 Replace the ETACS ECU Motorised retractable door mirror automatic return function ignition driven function does not work correctly Probable Cause This function is operated by determining the following input signals in the...

Page 297: ...or mirrors to Keyless driven function ON see p 54B 118 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure R 17 Various switch signals of keyless entry transmitter not input p 54B 109 Replace the ETACS ECU Inspection procedure I 5 Motorised retractable door mirror automatic return function keyless driven function does not work correctly Probable Cause This ...

Page 298: ...he ETACS ECU Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 One of the motorised retractable door mirrors is not working Probable Cause The motorised retractable door mirrors are operated by determining the following input signals in the ETACS ECU Ignition switch ACC If any of the motorised door mirrors is not working then there is probably a malfunction in the input circuit system for thi...

Page 299: ...ECU Fault in harness or connectors Vehicle fitted with keyless entry The ignition key cylinder illumination light is switched on by determining the following input signals in the ETACS ECU In addition since the interior lights are switched off by the interior light cut off function then the input signal for the interior light cut off should also be checked at the same time Ignition switch ACC Igni...

Page 300: ...en 2 body earth OK Battery voltage Check the ignition key cylinder illumination light bulb Check connector C 225 Check the harness between the ETACS ECU and the ignition key cylinder illumination light Confirm the trouble symptoms Transient problem To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure R 2 Ignition switch IG1 signal not input p 54B 96 To Inspe...

Page 301: ...Check the ignition key cylinder illumination light bulb Check connector C 225 Check the harness between the ETACS ECU and the ignition key cylinder illumination light Confirm the trouble symptoms Transient problem To Inspection procedure N 1 Interior light does not light up or switch off correctly p 54B 76 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure...

Page 302: ...unction not working correctly p 54B 80 Replace the front ECU Replace the front ECU Transient problem To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure A 2 No communication with column switch column ECU p 54B 27 To Inspection procedure A 4 No communication with front ECU p 54B 29 Inspection procedure K 2 Head lights do not light up when passing switch is o...

Page 303: ...h front ECU p 54B 29 To Inspection procedure R 5 Head light switch signal not input p 54B 99 To Inspection procedure R 2 Ignition switch IG1 signal not input p 54B 96 Replace the front ECU Replace the front ECU Inspection procedure K 3 Head lights low beam do not light up Probable Cause If neither of the head lights low beam lights up properly then there is probably a malfunction in the head light...

Page 304: ...cedure A 4 No communication with front ECU p 54B 29 To Inspection procedure R 5 Head light switch signal not input p 54B 99 To Inspection procedure R 5 Dimmer switch signal not input p 54B 99 To Inspection procedure R 2 Ignition switch IG1 signal not input p 54B 96 Replace the front ECU Replace the front ECU Note The display will show OFF when the high beam lights are on but check that it changes ...

Page 305: ...ront ECU SWS monitor service data Communications data Column ECU Passing switch ON Item No Item Name Normal value 03 Passing SW ON OK Normal value displayed for all Inspection procedure K 5 Head lights low beam and high beam do not light up when passing switch is ON Probable Cause If neither of the head lights low beam and high beam lights up properly then there is probably a problem in the passin...

Page 306: ...t function to set the headlight automatic cut off function to Function ON p 54B 118 To Inspection procedure R 2 Ignition switch IG1 signal not input p 54B 96 To Inspection procedure R 4 Driver s door switch signal not input p 54B 98 Replace the ETACS ECU Replace the front ECU Head light automatic cut off function not working correctly Probable Cause This function is operated by determining input s...

Page 307: ... Connectivity High beam indicator light Measure at the Combination meter connector C 106 Detach the connector and check on the harness side Connectivity between 5 body earth OK Connectivity Check connector High beam indicator light C 31 Check the harness between the head light that is not working or the combination meter and the special fuse and repair Check the harness between the head light that...

Page 308: ... on the harness side Connectivity between 5 body earth OK Connectivity Position light Measure at the Front combination light connector A 41 RH A 33 LH Detach the connector and check on the harness side Car not fitted with discharge headlights Connectivity between 3 body earth Car fitted with discharge headlights Connectivity between 7 body earth OK Connectivity License plate light Measure at the a...

Page 309: ...roblem Check the head lights and tail lights See Chart of Trouble Symptoms To Inspection procedure R 2 Ignition switch IG1 signal not input p 54B 96 To Inspection procedure R 18 Fog light switch signal not input p 54B 110 Check the harness between the fog light relay and the special fuse and repair Replace the front ECU Inspection procedure L 1 Note See 00 5 Lancer Sedia Servicing Manual No 1036K0...

Page 310: ...ween 48 body earth OK Connectivity Fog light indicator light Check connectors C 31 Check the harness between the fog light or fog light indicator light that is not working and the fog light relay and repair Check the harness between the fog light or fog light indicator light which is not working and that body earth and repair One of the fog lights does not light up including fog light indicator li...

Page 311: ...ce the ETACS ECU SWS monitor service data Function by Diagnosis Turn indicator lights R turn signal Turn indicator light switch RH Ignition switch ON Item No Item Name Normal state a 30 Ignition SW IG1 ON b 10 RH turn indicator SW ON OK Normal value displayed for all SWS monitor service data Function by Diagnosis Turn indicator lights L turn signal Turn indicator light switch LH Ignition switch ON...

Page 312: ...ient problem To Inspection procedure M 1 Turn indicator lights do not light up p 54B 85 To Inspection procedure R 13 Hazard light switch signal not input p 54B 105 Replace the ETACS ECU Hazard lights do not light up Probable Cause If the hazard lights do not light up then there is probably a problem in the hazard light switch input circuit system or a fault in the ETACS ECU Fault in hazard light s...

Page 313: ...etween 5 body earth OK Connectivity Turn signal dashboard indicator light Measure at the Combination meter connector C 108 Detach the connector and check on the harness side Connectivity between 48 body earth OK Connectivity Check the harness between the body earth and the non functioning front combination light side turn signal light rear combination light or combination meter and repair Check co...

Page 314: ... in ETACS ECU Fault in harness or connectors Vehicle fitted with keyless entry The front interior light and or rear interior light in vehicles not fitted with a sunroof switches on off by determining the following input signals in the ETACS ECU Moreover since the interior lights are switched off by the interior light automatic cut off function the input signal from this interior light automatic cu...

Page 315: ...Confirm the trouble symptoms Check the harness between the ETACS ECU and the front interior light Confirm the trouble symptoms Check connector D 06 Check the harness between the ETACS ECU and the rear interior light Use the adjustment function to set the interior light delay switch off time period to 7 5 seconds 15 seconds 30 seconds or 60 seconds p 54B 118 To Inspection procedure A 3 No communica...

Page 316: ...he harness between the ETACS ECU and the rear personal light Check connectors D 06 Confirm the trouble symptoms Check the harness between the ETACS ECU and the rear interior light Use the adjustment function to set the interior light delay switch off time period to 7 5 seconds 15 seconds 30 seconds or 60 seconds p 54B 118 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Insp...

Page 317: ...re R 14 All door switch signals not input except driver s door p 54B 106 To Inspection procedure R 19 Generic fuse No 17 load use signal not detected p 54B 111 Inspection procedure N 2 Note If only one of the interior lights will not switch off front interior light rear interior light vehicle not fitted with sunroof boot interior light door ajar indicator light ignition key cylinder illumination l...

Page 318: ...ly p 54B 88 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 Replace the ETACS ECU Door ajar indicator light does not light up or switch off correctly Probable Cause The door ajar indicator light is lit up by determining the following input signals in the ETACS ECU Driver s door switch All door switch If the light does not work correctly then there is probably a problem in the ...

Page 319: ...ards p 54B 118 Check the keyless entry system See Chart of Trouble Symptoms To Inspection procedure R 1 Ignition switch ACC signal not input p 54B 96 To Inspection procedure R 11 Key reminder switch signal not input p 54B 103 Replace the ETACS ECU Inspection procedure P 1 Security alarm does not enter warning state Probable Cause This function is operated by determining the following input signals...

Page 320: ...ECU p 54B 28 Replace the ETACS ECU Use the adjustment function to set the security alarm to Hazards only or Horn and Hazards p 54B 118 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 To Inspection procedure R 14 All door switch signals not input except driver s door p 54B 106 Replace the ETACS ECU Inspection procedure P 3 Interior warning does not operate correctly when securi...

Page 321: ...alarm to Horn and Hazards p 54B 118 To Inspection procedure A 3 No communication with ETACS ECU p 54B 28 Check connectors A 07X C 31 C 06 C 226 Check the harness between the horn relay and the ETACS ECU Confirm the trouble symptoms Transient problem Replace the ETACS ECU Check the harness between the horn relay and the special fuse and repair Replace the ETACS ECU Inspection procedure P 4 Horn doe...

Page 322: ...y voltage SWS monitor service data Communications data ETACS ECU Ignition switch ACC Item No Item Name Normal state 31 Ignition SW ACC ON OK Normal state displayed Replace the ETACS ECU Check connector C 210 Transient problem Check the harness between the ETACS ECU and the ignition switch ACC and repair Inspection procedure R 2 Ignition switch ACC signal not input Probable Cause If there is a prob...

Page 323: ...voltage Measure at the Reversing light switch connector B 132 Detach the connector and measure at the harness side Ignition switch ON Voltage between 2 body earth OK Battery voltage SWS monitor service data Communications data ETACS ECU Ignition switch ON Shift position R Item No Item Name Normal state 41 Inhibitor SW R ON OK Normal state displayed Inspection procedure R 3 Reversing light switch s...

Page 324: ...s door Open Item No Item Name Normal state 32 Front door SW RH ON OK Normal state displayed Replace the ETACS ECU Transient problem Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Driver s door switch signal not input Probable Cause If there is a problem in the input signal for the driver s door switch then this driver s door switch signal will cease to be output to the SWS communications l...

Page 325: ...witch To Inspection procedure A 2 No communication with column ECU p 54B 27 Transient problem Inspection procedure R 5 Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Column switches Tail light switch signal not input Headlight switch signal not input Dimmer switch signal not input Passing switch signal not input LH turn indicator light switch signal not input RH turn indicator light switch...

Page 326: ... A 2 No communication with column ECU p 54B 27 Transient problem Column switches Windscreen mist wiper switch signal not input Windscreen intermittent wiper switch signal not input Windscreen low speed wiper switch signal not input Windscreen high speed wiper switch signal not input Windscreen washer switch signal not input Rear wiper switch signal not input Rear washer switch signal not input Pro...

Page 327: ... problem Measure at the C 203 Column switch connector Detach the connector and measure at the column switch side Resistance between 4 and 6 OK Resistance changes from 0 1 kW as windscreen wiper intermittent wiper volume is turned from FAST to SLOW Inspection procedure R 7 Inspection procedure R 8 Windscreen intermittent wiper volume signal not input from column switch Probable Cause If there is a ...

Page 328: ...l state 72 Sunroof ECU response Input check OK Normal state displayed at each switch position Replace the Sunroof motor assembly To Inspection procedure A 6 No communication with Sunroof motor assembly p 54B 31 Check the harness between the sunroof switch and the body earth and repair Transient problem Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Respective switch signals not input for s...

Page 329: ...tch ACC Item No Item Name Normal state 62 Display input ON OK Normal state displayed when audio operating stick is pressed except for volume Inspection procedure R 10 Inspection procedure R 11 Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Respective switch signals not input for multi centre display Probable Cause If there is a problem in the multi centre display then the multi centre disp...

Page 330: ...ayed Replace the ETACS ECU Check connector C 107 Check the harness between the motorised remote control mirror switch and the body earth and repair Transient problem Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Motorised remote control mirror switch retract return switch signal not input Probable Cause The input signal of the motorised remote control mirror switch retract return switch i...

Page 331: ... display Detach the connector and measure at the harness side Ignition switch ON Connectivity between 2 body earth OK Connectivity SWS monitor service data ETACS switch data Ignition switch OFF Hazard light switch ON Item No Item Name Normal state 04 Hazard light SW ON OK Normal state displayed Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Inspection procedure R 13 Hazard light switch sig...

Page 332: ...29 C 212 C 224 Rear right passenger door C 215 C 224 SWS monitor service data Communications data ETACS Doors Respectively opened and closed Item No Item Name Normal state 38 Security alarm ON OK Normal state displayed Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 All door switch signals not input except driver s door Probable Cause Because the input signals from all the door switches are...

Page 333: ... all Replace the ETACS ECU Check connector C 114 Check the harness between the driver s door actuator and the body earth Transient problem Inspection procedure R 15 Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Driver s door lock actuator signal not input Probable Cause Because the driver s door actuator input signal is used to determine the operation of the following functions these func...

Page 334: ...t is checked during actual travel of the vehicle 2 See 00 5 Lancer Sedia Servicing Manual No 1036K00 Vehicle speed signal not input Probable Cause Because the vehicle speed signal is used to determine the operation of the following functions these functions will not work correctly if there is an error in the input signal Windscreen wipers washers speed sensitive wiper function Motorised retractabl...

Page 335: ...er keyless entry transmitters that are functioning normally The keyless entry transmitter installation screws are coloured silver 2 Check that the input signals are input correctly when the respective switches of the transmitter are pressed OK Signals input correctly Confirm the trouble symptoms Replace the ETACS ECU Transient problem Various switch signals of keyless entry transmitter not input P...

Page 336: ...the harness side Ignition switch ON Connectivity between 2 body earth OK Connectivity SWS monitor service data ETACS switch data Fog light switch ON Item No Item Name Normal state 10 F Fog light SW ON OK Normal state displayed Note See 00 5 Lancer Sedia Servicing Manual No 1036K00 Fog light switch signal not input Probable Cause The fog light switch input signal is used to determine the operation ...

Page 337: ...on box side Ignition switch ON 1 Voltage between 20 body earth OK Battery voltage 2 Voltage between 8 body earth OK Battery voltage 3 Voltage between 4 body earth OK Battery voltage 4 Voltage between 18 body earth OK Battery voltage Inspection procedure R 19 Generic fuse No 17 load use signal not detected Probable Cause The generic fuse No 17 load signal is used to determine the interior light cut...

Page 338: ...ght power supply battery voltage Any Battery voltage 12 Central door locking lock output Door lock actuator operating lock operation Battery voltage 13 Central door locking unlock output except driver s Door lock actuator operating unlock operation Battery voltage 14 LH Turn indicator light output LH Turn indicator light on Battery voltage 15 16 Rear wiper output Rear wiper operating Battery volta...

Page 339: ...k signal output When input check is being output 0V 12V changing input signal 52 53 Door ajar indicator light output Door ajar indicator light switched on 0V 54 Fog light switch input Fog light switch ON 0V 55 Hazard light switch input Hazard light switch ON 0V 56 Earth for sensor Any 0V 57 58 59 SWS communications line Any 0 12V pulse signal 60 62 63 Vehicle speed signal input Vehicle travelling ...

Page 340: ...ht high beam output Head lights high beam switched on Battery voltage 3 4 Battery power supply for head light Any Battery voltage 5 Battery power supply for tail light Any Battery voltage 6 Head light low beam output Head lights low beam switched on Battery voltage 7 Battery power supply for ECU Any Battery voltage 8 Tail light output Tail lights switched on Battery voltage 9 11 21 Windscreen wash...

Page 341: ...r GND 0V 9 Electric window motor input pulse sensor signal During electric window operation 0 5V pulse signal 10 Electric window motor input pulse sensor signal During electric window operation 0 5V pulse signal 11 Communications line electric window sub switch Electric window relay ON 0 12V pulse signal 12 Electric window motor input pulse sensor power supply During electric window operation 5V 1...

Page 342: ...or motor Any Battery voltage 2 Ignition switch IG2 power supply Ignition switch ON Battery voltage 3 4 5 Earth Any 0V 6 Sunroof switch close open input Sunroof switch Close Open 0V 7 Sunroof switch up input Sunroof switch Up 0V 8 Sunroof switch open input Sunroof switch Open 0V 9 10 SWS communications line Any 0 12V pulse signal ...

Page 343: ...n on and off and change the alarm time in the following sequence After option c the sequence starts again from a a Security alarm function OFF Initial state Buzzer sounds once b Security alarm function ON Hazard and horn used for alarm Buzzer sounds 3 times c Security alarm function ON Horn only used for alarm Buzzer sounds 5 times 3 Cancelling adjustment mode The adjustment mode is cancelled when...

Page 344: ...ction allows the electric window and sunroof to be operated for a prescribed time even after the ignition switch has been set to the LOCK OFF position Electric window lock driver operation This function allows electric windows other than the driver s window to be operated by the electric window main switch when the electric window lock switch built into the electric window main switch has been pre...

Page 345: ...t off function Function OFF Function OFF Function ON Function ON initial setting 4 Speed sensitive wiper Vehicle speed sensitive wiper function Function OFF Function OFF Speed sensitive function ON Vehicle speed sensitive deployment initial setting IG operated function ON Linked to ignition Keyless operated function ON Linked to keyless entry 5 Door mirror Motorised retractable door mirror automat...

Page 346: ...itial setting 19 P W key off timer Operational adjustment during electric window key off timer 2 Main S W operation prohibited Prohibits operation of electric windows except driver s from electric window main switch during timer period 30 s 30 s initial setting 60 s 1 min 120 s 2 min 24 Keyless timer lock T Timer lock time after keyless entry unlock 180 s 3 min Function ON Function ON initial sett...

Page 347: ...then the adjusted items will be deleted but by activating the smart entry system the list of adjusted functions will be displayed again 2 2 This adjustment item restricts the operation of the electric window timer function and is used when performing Inspection procedure D 8 Electric window comes down automatically Initialising all functions Returning to initial settings This function allows all o...

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Summary of Contents for Lancer Evolution-VIII

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Mitsubishi MOTORS Lancer Evolution-VIII, Workshop Manual, Page: 1 / 347

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Summary of Contents for Lancer Evolution-VIII

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