Mitsubishi Electric RD81DL96 User Manual Download Page 95

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8 OPERATION EXAMPLE

8.3 Creating Reports from Continuously Logged Data

8.3

Creating Reports from Continuously Logged Data

This section explains continuous logging function and report creation using Xbar-R management chart as an example.

Equipment figure

The film thickness (measured data) is measured at four points, and output it to the report (Excel format) named Xbar-R
management chart.

Operation flow

Perform the operations in the order below.

Data logging settings (continuous logging)

Configure the data logging settings with the configuration tool.

Report settings

Configure the report settings with the configuration tool.

Write settings

Write the data logging settings and the report settings to the high speed data logger module.

Check created report

Check the report created in an SD memory card which is inserted in the high speed data logger module on Excel.

(1) Winder
(2) Position (length from the core of the feeder)
(3) Logging data
(4) Direction
(5) Feeder

(1)

(3)

(4)

(5)

(2)

Summary of Contents for RD81DL96

Page 1: ...MELSEC iQ R High Speed Data Logger Module User s Manual Startup RD81DL96 SW1DNN RDLUTL High Speed Data Logger Module Tool ...

Page 2: ......

Page 3: ...anual In this manual the safety precautions are classified into two levels WARNING and CAUTION Under some circumstances failure to observe the precautions given under CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for futu...

Page 4: ...ing output signals that could cause a serious accident In an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply...

Page 5: ...es Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating After the CPU module is powered on or is reset th...

Page 6: ...ing can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the memory card slot Check that it is inserted completely Poor contact may cause malfunction S...

Page 7: ...e may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not clamp the extension cables with the jacket stripped Doing so may change the characteristics of the cables resulting in malfunction Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of th...

Page 8: ...s that meet the specifications in the user s manual for the module used If not normal data transmission is not guaranteed WARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock D...

Page 9: ...m before mounting or removing the module Failure to do so may cause the module to fail or malfunction Tighten the screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction After the first use of the product do not mount remove the modu...

Page 10: ...ll make the data in the flash ROM or SD memory card undefined The values need to be set in the buffer memory and written to the flash ROM or SD memory card again Doing so can cause malfunction or failure of the module CAUTION When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details on batt...

Page 11: ...e of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medic...

Page 12: ...nce scan time of the CPU module Network connection using Ethernet When connecting to Ethernet network basically configure the communication route to the access target via Ethernet twisted pair cables and hubs Note that when accessing via wireless LAN Wi Fi or router an error such as timeout or missing data occurs and cannot be communicated properly depending on the status of the equipment wireless...

Page 13: ...tion When a CSV file is opened with Excel the date column format is displayed in the default setting of Excel Set the cell format as necessary Since general sampling specified data and report current value data are sampled asynchronously with the sequence scan data separation may occur If data separation must be prevented set the number of device points sampled at one time to less than the access ...

Page 14: ...l change the time of the high speed data logger module When the CPU module s time is changed the high speed data logger module s time may be greatly changed Since there is inaccuracy in the clock element of the CPU module and the high speed data logger module the time may be moved slightly forward or backward when the time is synchronized Since changing the time of the high speed data logger modul...

Page 15: ... user name password consisting of simple alphanumeric characters only and include some non alphanumeric characters to create a complicated user name and password Considerations for using SD memory cards SD memory card file directory Do not create files excluding module operating files and recipe files or folders on the SD memory card with a personal computer If files or folders are created on the ...

Page 16: ...y the files on the hard disk varies depending on the SD memory card capacity Therefore the actual file size and the occupied file size on the hard disk may differ SD memory card diagnostic time The high speed data logger module performs diagnostics file recovery etc of the inserted SD memory card contents at the times listed below When powering OFF to ON or resetting the CPU module When inserting ...

Page 17: ...n the write protect switch is in the locked position no file can not be written on the SD memory card Considerations for the recipe function Recipe files For recipe file names use the characters usable in file names and folder directory names only Recipe execution operation Before performing the recipe execution operation write the high speed data logger module settings using the configuration too...

Page 18: ...output No X Y0 to X Y1F unless otherwise specified To use the program examples shown in this manual the input output number assignment is required For details on the assignment of input output number refer to the following manual MELSEC iQ R Module Configuration Manual Relevant product RD81DL96 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi p...

Page 19: ...r 43 2 4 Range of Values per Output Format 45 CHAPTER 3 FUNCTION LIST 46 3 1 Function List of a High Speed Data Logger Module 46 3 2 Function List of Configuration Tool 47 CHAPTER 4 PROCEDURES PRIOR TO OPERATION 49 4 1 Start up of High Speed Data Logger Module 49 Procedure to operate by installing the configuration tool 49 Procedure to operate without installing the configuration tool 50 Configura...

Page 20: ... after installation 77 7 2 Uninstallation Procedure 77 Environment after uninstallation 77 CHAPTER 8 OPERATION EXAMPLE 79 8 1 Preparing for Operation 79 Preparing equipment 79 System construction 80 8 2 Logging Data before and after Trigger Occurrence 81 Equipment figure 81 Operation flow 81 Data logging settings trigger logging 82 Write settings 88 Graphical display of data 90 8 3 Creating Report...

Page 21: ...can be accessed from the links in the manual Hardware specifications of each part can be found from the product figures Pages that users often browse can be bookmarked Sample programs can be copied to an engineering tool Manual name manual number Description Available form MELSEC iQ R High Speed Data Logger Module User s Manual Startup SH 081561ENG this manual Explains the specifications procedure...

Page 22: ...speed data logger module are saved in the format specified with the configuration tool GX LogViewer An abbreviation for GX LogViewer Version 1 High speed data logger module An abbreviation for MELSEC iQ R series compatible RD81DL96 high speed data logger module High speed data logger module tool An abbreviation for the high speed data logger module tool SW1DNN RDLUTL LCPU A generic term for MELSEC...

Page 23: ...ting status is stopped INFO LED Indicates every information ON Warning OFF In normal status CARD RDY LED Indicates the availability of the SD memory card ON SD memory card accessible status mounted status Flashing SD memory card mounting unmounting OFF SD memory card inaccessible status not installed Unmounted CARD ACS LED Indicates the access status of the SD memory card ON Accessing SD memory ca...

Page 24: ...ule User s Manual Application 5 Ethernet port A port for connecting a high speed data logger module to 10BASE T 100BASE TX 1000BASE T High speed data logger modules distinguish among 10BASE T 100BASE TX and 1000BASE T according to an external device 6 SD memory card lock switch SD CARD OFF button A switch for disabling access to an SD memory card to remove it Removing an SD memory card is prohibit...

Page 25: ... levels Maximum 4 levels Maximum segment length 100 m length between a hub and a node Supported function Auto negotiation automatic recognition of the communication speed communication method Auto MDI MDI X automatic recognition of a straight crossing cable IP version IPv4 supported SD memory card slot Supply power voltage 3 3 VDC Supply power capacity Up to 200 mA Interface SD memory card SDHC me...

Page 26: ... data 32768 per setting 1024 Total number of device points 32768 4 5 per setting 4096 General sampling Total number of units of data 65536 per setting 1024 Total number of device points 262144 per setting 4096 Data type 6 Bit Word Signed Double Word Signed Word Unsigned Bit String 16 bit Double Word Unsigned Bit String 32 bit FLOAT Single Precision FLOAT Double Precision 16bit BCD 32bit BCD String...

Page 27: ...n sampling function does not exceed the number of points that can be sampled Power OFF to ON or reset the control CPU Return the number of device points to the original settings 6 The data type when reading data from the device memory in the CPU module 7 The number of characters is determined by the specified size For Unicode text file and binary file format the maximum number of characters is 409...

Page 28: ...terval specification Specify hour minute second Time specification Specify month day hour minute second At module startup Trigger condition Compound condition AND combine Data conditions comparison Bit ON OFF compare data to constant value compare data to data Trigger condition Compound condition Number of times Specify the start condition terminal condition and count condition Up to 3 conditions ...

Page 29: ...ging Number of saved files 5 1 to 65535 Saved file name Simple setting Add the name Add the date 4 digit year month day Add the time hour minute second Add the sequential number Detailed setting 4 digit year 2 digit year month day day of the week hour minute second Device value two types Sequential number Folder switching timing Condition specification Data conditions comparison Bit ON OFF compare...

Page 30: ...are data to data Data conditions value change Period Specify the applicable period or exclusion period Data condition Bit ON OFF compare data to constant value compare data to data Date range Specify the start and end in month and day Time range Specify the start and end in hour minute and second Day of the week Week of the month conditions Specify the day of the week and week File switching timin...

Page 31: ...specifications of event logging are as follows Event logging Saved folder name Simple setting Add the name Add the date 4 digit year month day Add the time hour minute second Add the sequential number Detailed setting 4 digit year 2 digit year month day day of the week hour minute second Device value two types Sequential number Item High speed sampling General sampling Total number of event condit...

Page 32: ... times Specify the start condition terminal condition and count condition Up to 3 conditions Data conditions comparison Bit ON OFF compare data to constant value compare data to data Data conditions value change Trigger condition Compound condition Order Specify the start condition and order 1st condition 2nd condition or 3rd condition Up to 4 conditions Data conditions comparison Bit ON OFF compa...

Page 33: ...ccurs Transmit saved file Subject Event notification e mail User specified Saved file transmission e mail Automatically created user specified Body Event notification e mail User specified Saved file transmission e mail Automatically created user specified Attachment Event notification e mail None Saved file transmission e mail Saved file Unicode text file binary file CSV file or Excel file up to ...

Page 34: ...rsonal computer s FTP server software from the high speed data logger module FTP client 4 The sum of transfer destination settings in the FTP client and shared folder is up to 16 settings 5 For the output file format refer to the following manual MELSEC iQ R High Speed Data Logger Module User s Manual Application Recipe Number of units of data Up to 256 data Number of records Up to 256 records Dat...

Page 35: ...1 Programmable controller CPU R00CPU 2 R01CPU 2 R02CPU 2 R04CPU R04ENCPU R08CPU R08ENCPU R16CPU R16ENCPU R32CPU R32ENCPU R120CPU and R120ENCPU High speed sampling General sampling Process CPU R08PCPU R16PCPU R32PCPU and R120PCPU General sampling C Controller module 3 R12CCPU V QCPU Q mode Programmable controller CPU Q00JCPU Q00UJCPU Q00CPU Q00UCPU Q01CPU Q01UCPU Q02CPU Q02HCPU Q02UCPU Q03UDCPU Q03...

Page 36: ...eed data logger module Access by specifying the network number and station number of the target station Page 36 Access by specifying the network number and station number of the target station Access by specifying the start I O number of the module for accessing the target station and station number of the other station Page 36 Access by specifying the start I O number of the module for accessing ...

Page 37: ...ection needs to be added to the open setting for a built in Ethernet port of an access target CPU 3 When accessing an Ethernet port of Q12DCCPU V Basic mode directly MELSOFT connection needs to be permitted in the Q12DCCPU V Basic mode setting For details on the setting refer to the following manual C Controller Module User s Manual Utility Operation Programming Access route Access destination CPU...

Page 38: ...nd station number of the target station The following table shows the accessible route when connecting an access target CPU module and the side on which high speed data logger module is mounted directly Accessible Not accessible Access route Access destination CPU module series RCPU QCPU Q mode LCPU Programm able controller CPU Process CPU C Controller module Programm able controller CPU Process C...

Page 39: ...ule is mounted Accessible Not accessible First access route Second access route Co existence network Access destination CPU module series RCPU QCPU Q mode LCPU Programm able controller CPU Process CPU C Controller module Programm able controller CPU Process CPU C Controller module Programm able controller CPU CC Link C24 CC Link IE Controller Network PLC No 1 to No 4 PLC No 1 to No 4 PLC No 1 to N...

Page 40: ...ion output FY Function register FD Special relay SM 3 Special register SD 3 Input relay X 3 Output relay Y 3 Internal relay M 3 Latch relay L Annunciator F Edge relay V Link relay B 4 Data register D 3 Link register W 4 Extended data register D 5 3 Extended link register W 5 3 Timer Contact TS Coil TC Current value T TN 6 Long timer Contact LTS Coil LTC Current value LT LTN 6 Counter Contact CS Co...

Page 41: ...ice names can be specified 7 Device names for QCPU Q mode LCPU and MELSEC Q series C Controller module 8 When accessing out of the range of the file register ZR area the value of 1 FFFFH is sampled 9 It is not accessible when using Q00JCPU and Q00UJCPU Long index register LZ File register R 8 9 ZR 8 9 ERn R Link direct device Link input Jn X Link output Jn Y Link relay Jn B Link special relay Jn S...

Page 42: ...l register SD Input relay X Output relay Y Internal relay M Latch relay L Annunciator F Edge relay V 1 Link relay B Data register D Link register W Timer Contact TS Coil TC Current value T TN Long timer Contact LTS Coil LTC Current value LT LTN Counter Contact CS Coil CC Current value C CN Long counter Contact LCS Coil LCC Current value LC LCN Retentive timer Contact STS SS 2 Coil STC SC 2 Current...

Page 43: ...odule 2 When accessing from the Ethernet port of a high speed data logger module 3 When Own station is selected in the Station specification tab of the access target CPU setting 4 When CC Link Module or Serial Communication Module is selected for the module type of the access source system under the Network route tab of the access target CPU setting and Use the co existence network route is unsele...

Page 44: ...in the high speed data logger module When accessed with the FTP function below is the SD memory card root directory Refer to the following manual for accesses authority of each directory MELSEC iQ R High Speed Data Logger Module User s Manual Application 1 Data logging file storage directory 2 Event logging file storage directory 3 Report file storage directory 4 Recipe file storage directory 5 Di...

Page 45: ...folder Create a setting type folder and subfolder specified by the user on the file server and transfer logging files at the time of the file switching 1 SD memory card 2 File server FTP server shared folder 3 Setting type folder 4 Subfolder 5 Latest saved file LOGGING EVENT REPORT LOG01 LOG02 RECIPE SYSTEM 00000001 00000101 00000001 00000101 00000001 CSV 00000101 CSV 00000001 CSV 00000101 CSV Wor...

Page 46: ...by the user on the file server and transfer logging files at the time of the file switching 1 SD memory card 2 File server FTP server shared folder 3 Setting type folder 4 Accumulating file LOGGING LOG01 20160103_ NUM CSV Work LOG01 20160102_ NUM CSV 20160101_ NUM CSV 20160102_ NUM CSV 20160101_ NUM CSV 3 4 1 2 ...

Page 47: ...pper limit value of negative value and the lower limit value of positive value 0 is output Count Time The value ranges that can be represented when the output value other than value is specified with trigger logging of data logging are as follows 1 A unit specified in the configuration tool is applied in seconds or milliseconds Output format Lower limit Upper limit Word Signed 32768 32767 Double W...

Page 48: ...n to use linear function transformation for sampled device values E mail notification function A function to notify events to the specified e mail address by e mail each time an event occurs Save function A function to save event logging target data to the SD memory card in the Unicode text file format CSV file format or binary file format Report function A function to output data sampled by a hig...

Page 49: ...tion to output the project which is being edited on the configuration tool as a setting information CSV file It can also be output to the SD memory card inserted in the personal computer in a module operable format Project file conversion function A function to convert the project file created using a Q series high speed data logger module to that of the high speed data logger module Data logging ...

Page 50: ...e easily connected without concerning the IP address Module diagnostics function A function to check the operating status of the high speed data logger module and operate it The error status of the high speed data logger module can be checked and access to the SD memory card can be stopped or restarted File browser function A function to access the file in the SD memory card inserted in the high s...

Page 51: ...an electric screwdriver to attach and remove module fixing screws 3 Page 77 INSTALLATION AND UNINSTALLATION 4 Page 68 System configuration for the initial setup maintenance and inspection 5 Page 62 SD Memory Card 6 Page 52 Offline startup High speed data logger module 1 Configuration personal computer Mount to base 2 Install the Configuration Tool 3 Connect the high speed data logger module and co...

Page 52: ...d inspection Page 51 Network settings for connection 4 Page 62 SD Memory Card 5 Page 53 Configure the web browser 6 Page 53 Online startup High speed data logger module 1 Configuration personal computer Mount to base 2 Connect the high speed data logger module and configuration personal computer on a 1 1 basis 3 Turn ON the system RUN LED turns ON Insert the SD memory card 4 Configure the web brow...

Page 53: ...l Network and Internet Network and Sharing Center Change adapter settings Select Local Area Connection and click Properties on the right click menu On the Local Area Connection Properties screen select Internet Protocol Version 4 TCP IPv4 then click the Properties button The Internet Protocol Version 4 TCP IPv4 Properties screen is displayed 3 Restart the personal computer to enable the network se...

Page 54: ...ta Logger Module Configuration Tool from Windows Start 1 1 Select All apps on the Start screen or Start All Programs All apps 2 Does not appear in Windows 8 or later Startup method Features Reference Offline startup Start the configuration tool installed on the configuration personal computer from Windows Start Can be started without the high speed data logger module Can connect to the high speed ...

Page 55: ...re the web browser Configure the following settings with Internet Explorer Local area network LAN setting Unselect the Automatically detect settings Use automatic configuration script and Use a proxy server for your LAN on the Local Area Network LAN Settings screen Ex Microsoft Windows 7 Internet Explorer 10 0 Select Tool Internet Options Connections tab click the LAN Settings button to display th...

Page 56: ...site files on the Delete Browsing History screen Ex Internet Explorer 10 0 Select Tool Internet Options General tab click the Delete button under Browsing history Security setting In the Security tab on the Internet Options screen set the Security level for this zone to Medium or lower Ex Internet Explorer 10 0 Select Tool Internet Options Security tab ...

Page 57: ...d Security 2 Select Action Center on the System and Security screen 3 Select Change Windows SmartScreen settings on the Action Center screen 4 Select Don t do anything turn off Windows SmartScreen Windows 10 1 Select Control Panel System and Security 2 Select Security and Maintenance on the System and Security screen 3 Select Change Windows SmartScreen settings on the Security and Maintenance scre...

Page 58: ...anual Application If the high speed data logger module cannot be connected normally issue the PING command from the personal computer to the high speed data logger module to verify the connection Start the configuration tool The following shows the procedure to start the configuration tool Operating procedure 1 Click the Start the Configuration Tool on the screen of a web browser 2 Click the Run b...

Page 59: ...t file format CSV file Exports the settings of the project being edited in the CSV file format Recent files Opens files which were recently used by the configuration tool Maximum 5 files Exit Exits the configuration tool Edit Add item Adds the item selected in the edit items tree to the setting The index of the items to be added is the smallest number of the setting Delete item Deletes the item se...

Page 60: ... diagnostics of the module File browser Connects to a high speed data logger module and uploads or downloads files on the inserted SD memory card inserted in the high speed data logger module Recipe execution operation Connects to a high speed data logger module and reads writes recipe files on the SD memory card inserted in the high speed data logger module Tool Start GX LogViewer Starts GX LogVi...

Page 61: ...ed item on the detailed setting editing screen Add item Select the setting type and select Edit Add item to add the item When the item is added normally it is automatically selected and the editing screen switches to the one for the added item Delete item Select the item to be deleted and select Edit Delete item to delete the item Replicating item Select the item to copy and select Edit Replicate ...

Page 62: ...al Application Startup method Operating procedure 1 Select MELSOFT GX Works3 2 GX Works3 from Windows Start 1 1 Select All apps on the Start screen or Start All Programs All apps 2 Does not appear in Windows 8 or later Parameter settings Operating procedure 1 Create a new project Select Project New 2 Select Series Type and Program Language and click the OK button 3 Set whether to use module labels...

Page 63: ...gs to the CPU module from the engineering tool 9 Reflect the settings by resetting or powering OFF to ON the CPU module Item Description Module Type Select Information Module Module Name Select RD81DL96 Mounting Slot No Select the slot No where the high speed data logger module is mounted Start I O No Specification Select Not Set when not specifying the start I O number of the high speed data logg...

Page 64: ...Operations for inserting SD memory card This section shows the method for inserting the SD memory card 1 Page 66 Insertion procedure The SD memory card insertion status can be checked with the input signal If SD memory card status X1 is ON the SD memory card has been correctly inserted NO YES Start Insert the SD memory card 1 Is the power ON Turn the programmable controller power ON Check if the S...

Page 65: ... R High Speed Data Logger Module User s Manual Application High speed data logger module settings are saved on the SD memory card Therefore the IP address of the high speed data logger module returns to the initial status 192 168 3 3 when turning the power OFF to ON or resetting the CPU module without a SD memory card inserted in the module or without the settings written to the SD memory card As ...

Page 66: ...following manual MELSEC iQ R High Speed Data Logger Module User s Manual Application High speed data logger module settings are saved on the SD memory card Therefore the IP address of the high speed data logger module returns to the initial status 192 168 3 3 when turning the power OFF to ON or resetting the CPU module without a SD memory card inserted in the module or without the settings written...

Page 67: ...he File access status X2 is turned ON from OFF or check if the CARD RDY LED is turned OFF To turn ON the file access status X2 the SD memory card status X1 is OFF Turn ON to OFF the File access stop request Y2 if required If the file access stop request is executed by mistake execute the clear file access stop request and the setting renew request Method using online operation of the configuration...

Page 68: ... is not uplifted after insertion Poor contact may cause malfunction 2 The CARD RDY LED 2 keeps flashing until the SD memory card is ready to be used Once the CARD READY LED 2 turns ON the SD memory card can be used 1 Press the SD memory card lock switch 1 for one second or longer to stop the SD memory card access Page 65 File access stop processing method 2 The CARD RDY LED 2 flashes during the fi...

Page 69: ...on when using a high speed data logger module 1 Required when sending e mail 2 Required when externally saving logged files 3 Required when the IP address of the high speed data logger module is automatically acquired 1 Mail server 1 2 File server FTP server shared folder 2 3 DHCP server 3 4 SD memory card sold separately required 5 Configuration personal computer configuration tool GX LogViewer 1...

Page 70: ...tup maintenance and inspection Page 69 Direct connection Page 70 Considerations for direct connection Item Description High speed data logger module tool This installer is for installing the following software High speed data logger module configuration tool High speed data logger module configuration tool This software configures the high speed data logger module Install on a configuration person...

Page 71: ... an Internet service provider or a telecommunications carrier Connection using a firewall device Connection using a broadband router Connection using a wireless LAN Direct connection A high speed data logger module can directly be connected to a configuration personal computer on a 1 1 basis with an Ethernet cable crossover cable without a hub When maintaining the equipment or monitoring by GX Log...

Page 72: ...a logger module IP address 64 64 255 255 Configuration personal computer IP address 192 168 0 1 Configuration personal computer subnet mask 255 0 0 0 When the high speed data logger module IP address is automatically acquired by DHCP The IP address of each class are as follow Class A 0 x x x to 127 x x x Class B 128 x x x to 191 x x x Class C 192 x x x to 223 x x x The host address of each class i...

Page 73: ...ry cards Ethernet twisted pair cable sold separately The Ethernet cables compliant with IEEE802 3 1000BASE T 100BASE TX 10BASE T standards can be used When using an Ethernet cable make sure to refer to the considerations Page 76 Wiring considerations Model Description NZ1MEM 2GBSD SD memory card 2 GB NZ1MEM 4GBSD SD memory card 4 GB NZ1MEM 8GBSD SD memory card 8 GB NZ1MEM 16GBSD SD memory card 16 ...

Page 74: ...s logged on with parental control enabled 6 Required for the configuration tool online startup 7 Required for report setting 8 Install the VBA function Item Description Personal computer A personal computer on which Microsoft Windows operates CPU Intel Core 2 Duo Processor 2GHz or more recommended Required memory 64 bit OS Recommended 2GB or more 32 bit OS Recommended 1GB or more Display Resolutio...

Page 75: ...ing C Controller module The following shows the considerations for using C Controller module Access target CPU setting When the control CPU of the access target network module is a C Controller module only the control CPU of the network module can be accessed Network communication route When the network module is mounted on the C Controller module the network module cannot be used as a relay stati...

Page 76: ...Software Packages 5 5 Supported Software Packages The following table shows the software packages that can be used for the high speed data logger module Software packages Software version GX Works3 1 020W or later GX LogViewer 1 54G or later ...

Page 77: ...is repeated due to the device condition on the line When the SPEED LED does not turn ON check if the connected Ethernet cable has any failure The SPEED LED is turned OFF when connecting with an Ethernet device on the network of which the transmission rate is 10 Mbps Check the communication state by executing the PING test etc Disconnecting procedure 1 Pull out the Ethernet cable while pinching a c...

Page 78: ...re wire in the connector of Ethernet cable or the port of the module to prevent touching by hand and sticking dirt or dust If any oil from your hand dirt or dust sticks the core wire it may increase the transmission loss and fail a data link Check if the Ethernet cable used is disconnected a short circuit is generated and the connector is properly connected Do not use an Ethernet cable with broken...

Page 79: ...of the high speed data logger module tool Operating procedure 1 Decompress the acquired compressed file 2 Start the installer Double click the setup exe in the decompressed folder 3 Enter or select the necessary information according to the instructions shown on the screen Environment after installation High speed data logger module configuration tool is installed to a specified folder and registe...

Page 80: ...78 7 INSTALLATION AND UNINSTALLATION 7 2 Uninstallation Procedure MEMO ...

Page 81: ...y card NZ1MEM nGBSD n indicates a number of bytes Page 71 SD memory card sold separately required USB cable For connecting personal computer and CPU module GX Works3 Operating Manual Ethernet cable For connecting personal computer and the high speed data logger module Page 71 Ethernet twisted pair cable sold separately Personal computer Microsoft Windows 7 Professional Operating System 32 bit vers...

Page 82: ...ELSEC iQ R Module Configuration Manual 3 Connect the CPU module and the personal computer with the USB cable MELSEC iQ R CPU Module User s Manual Startup 4 Connect the high speed data logger module and the personal computer with the Ethernet cable Page 75 Wiring of an Ethernet cable Activating the system Operating procedure 1 Power ON the power supply module 2 Write the sequence program sh081561en...

Page 83: ...eed and a trigger error occurs when the allowable range is exceeded Each 100 line record of data before and after the trigger occurrence is saved in one file Operation flow Perform the operations in the order below 1 Data logging settings trigger logging Configure the data logging settings with the configuration tool 2 Write settings Write the data logging settings to the high speed data logger mo...

Page 84: ...ol 1 Start the configuration tool Select All Programs MELSOFT Logging Function MELSEC iQ R High Speed Data Logger Module Configuration Tool from Windows Start Configure the data logging settings 1 Click the Data logging setting button 2 Click the Edit button 3 Select Trigger logging for the logging type CSV file for the file format and Output lines before and after the trigger then click the Next ...

Page 85: ...1 for the time specification of General sampling and click the Next button 5 Set each setting item according to the following table and click the Next button Data name Device Head Scaling Feeding speed D2003 100 Winding speed D2007 100 Sensor position D2005 100 6 Select Compound condition ...

Page 86: ...nce 7 Click the Edit button 8 Set each setting item according to the following table and click the OK button Data name Conditions Data Constant Data name Constant value 0003 Sensor position Constant 5 9 Select the second line in the condition list and click the Edit button ...

Page 87: ... 8 10 Set each setting item according to the following table and click the OK button Data name Conditions Data Constant Data name Constant value 0003 Sensor position Constant 5 11 Click the Next button 12 Enter 100 for Before trigger and After trigger and click the Next button ...

Page 88: ...r Occurrence 13 Click the Next button 14 Enter Trigger_LOG for the setting type folder name and click the Next button 15 Select Trigger logging unit and enter 5 for the number of saved files then click the Edit button 16 Select Add the name and click the OK button ...

Page 89: ...8 OPERATION EXAMPLE 8 2 Logging Data before and after Trigger Occurrence 87 8 17 Click the Next button 18 Enter Winder Control data for the data logging name and click the Finish button ...

Page 90: ...r Occurrence Write settings Write the data logging settings to the high speed data logger module Specify the target module 1 Select Online Transfer setup 2 Select Direct connection and click the Communication test button 3 Click the OK button 4 Click the OK button ...

Page 91: ...8 OPERATION EXAMPLE 8 2 Logging Data before and after Trigger Occurrence 89 8 Write the settings 1 Select Online Write 2 Click the OK button 3 Click the OK button 4 Click the OK button ...

Page 92: ...r Specify the data to be displayed 1 Select Tool Start GX LogViewer GX LogViewer is started 1 Select High Speed Data Logger Module of MELSEC iQ R Series and click the icon of Show Logged Device Status 2 Select Direct Connection and click the OK button 3 Double click each folder in the following order Trigger_LOG 00000001 Click the Refresh button when the folder is not displayed in the list ...

Page 93: ...Close button The data specified as target data in the data logging settings are displayed in the graph legend area and the graph area Note that in this operation examples the background color was changed to white by the graph properties Graph View Graph Properties Colors of graph lines can be also changed in graph properties 1 Select Graph View Multiple Cursor The difference information area is di...

Page 94: ... right clicking on a graph area 2 Check the differences of respective values and times in the difference information area at the lower area of the screen The elapsed time and the value difference between the two cursors blue to red are displayed In addition the value and time of each cursor s position are also displayed 3 Analyze the cause of error from the graphs The sensor position rose rapidly ...

Page 95: ...art Operation flow Perform the operations in the order below 1 Data logging settings continuous logging Configure the data logging settings with the configuration tool 2 Report settings Configure the report settings with the configuration tool 3 Write settings Write the data logging settings and the report settings to the high speed data logger module 4 Check created report Check the report create...

Page 96: ...t the configuration tool 1 Start the configuration tool Select All Programs MELSOFT Logging Function MELSEC iQ R High Speed Data Logger Module Configuration Tool from Windows Start Configure the data logging settings 1 Click the Data logging setting button 2 Click the Edit button 3 Select Continuous logging for logging type and Binary file for file format then click the Next button ...

Page 97: ...s from Continuously Logged Data 95 8 4 Enter 2 for the time specification of General sampling and click the Next button 5 Set each setting item according to the following table Data name Device Head Data type Position D100 Double Word Signed ...

Page 98: ...st and click the Batch insert button 7 Set each setting item according to the following table and click the OK button Setting item Setting content Data name Measured data Change Select Add subscripts Select Device Head D510 Scaling 100 Continuous setting Total number 4 8 Click the OK button 9 Click the Next button ...

Page 99: ...ing Reports from Continuously Logged Data 97 8 10 Click the Next button 11 Click the Next button 12 Enter Xbar R for the setting type folder name and click the Next button 13 Select Condition specification and click the Edit button ...

Page 100: ...ng Reports from Continuously Logged Data 14 Select Fixed cycle enter 50 and click the OK button 15 Enter 5 for the number of saved files and click the Edit button 16 Select Add the name and click the OK button 17 Click the Next button ...

Page 101: ...8 OPERATION EXAMPLE 8 3 Creating Reports from Continuously Logged Data 99 8 18 Enter Winder Management data for the data logging name and click the Finish button ...

Page 102: ...Report settings Configure the report settings with the configuration tool Configure the report settings 1 Click Report setting on the edit items tree and click the Edit button 2 Click the Next button 3 Click the Layout setting button 4 Click the Trust all from publisher button ...

Page 103: ...reating Reports from Continuously Logged Data 101 8 5 Select File Open 6 Select the acquired sh081561eng layout_a xls file and click the Open button 7 Right click on the sheet tab and select Move or Copy 8 Select Create a copy ...

Page 104: ...81561eng layout_a xls because it is not used for the later operation A sheet name must be changed by using the Changing sheet name button on the Layout setting screen If the sheet name is changed using other methods the layout settings will not configure properly 11 Select Current value and click the Add button 12 Set each setting item according to the following table and click the button Setting ...

Page 105: ... Select the cell to the right of Production item and click the OK button 14 Click the OK button 15 Select Creation time and click the Add button 16 Enter Data output day for layout name and click the button 17 Select the cell to the right of Data output day and click the OK button ...

Page 106: ...Select Data logging and click the Add button 20 Set each setting item according to the following table and click the button Setting item Setting content Layout name Management data Number of records 25 Data logging name 01 Winder Management data 21 Select the cell under Position and click the OK button ...

Page 107: ...ts from Continuously Logged Data 105 8 22 Select the logging data from No 0001 to 0005 one by one and click button Repeat the operation for each data 23 Click the OK button 24 Click the Layout setting complete button 25 Click the Yes button ...

Page 108: ...06 8 OPERATION EXAMPLE 8 3 Creating Reports from Continuously Logged Data 26 Click the Next button 27 Click the Edit button 28 Select Fixed cycle enter 50 and click the OK button 29 Click the Next button ...

Page 109: ...m Continuously Logged Data 107 8 30 Click the Next button 31 Enter Xbar R for the setting type folder name and click the Next button 32 Enter 5 for the number of saved files and click the Edit button 33 Select Add the name and click the OK button ...

Page 110: ...108 8 OPERATION EXAMPLE 8 3 Creating Reports from Continuously Logged Data 34 Click the Next button 35 Enter Winder Management chart for the report name and click the Finish button ...

Page 111: ...8 Write settings Write the data logging settings and the report settings to the high speed data logger module Specify the target module 1 Select Online Transfer setup 2 Select Direct connection and click the Communication test button 3 Click the OK button 4 Click the OK button ...

Page 112: ...110 8 OPERATION EXAMPLE 8 3 Creating Reports from Continuously Logged Data Write the settings 1 Select Online Write 2 Click the OK button 3 Click the OK button 4 Click the OK button ...

Page 113: ...high speed data logger module on Excel Saves the report file to a personal computer 1 Select Online File browser 2 Double click each folder in the following order REPORT Xbar R 00000001 Click the Refresh button when the folder is not displayed in the list 3 Select an Excel file and click the Save to PC button 4 Specify the save destination option and click the Save button ...

Page 114: ...Reports from Continuously Logged Data Check a report on Excel 5 Click the Close button 1 Open an Excel file saved in a personal computer 2 Check that the logged data are applied to the table and graphs on the Xbar R Management chart sheet ...

Page 115: ...8 OPERATION EXAMPLE 8 3 Creating Reports from Continuously Logged Data 113 8 MEMO ...

Page 116: ...114 APPX Appendix 1 External Dimensions APPENDIX Appendix 1 External Dimensions The following figure shows the external dimensions of the high speed data logger module unit mm 98 106 110 138 27 8 ...

Page 117: ...APPX Appendix 1 External Dimensions 115 A MEMO ...

Page 118: ...ble 71 External dimensions 114 F FTP server 67 Function list 46 47 G General sampling 33 H High speed sampling 33 I Inserting and removing an SD memory card 66 M Mail server 67 O Offline startup 52 Online startup 52 P Parameters settings 60 Performance specifications 23 Procedure before starting the operation 49 S SD memory card 62 71 SD memory card format 14 Shared folder 67 ...

Page 119: ...I 117 MEMO ...

Page 120: ...tion 3 1 Section 4 1 Section 5 3 Section 7 1 December 2016 SH NA 081561ENG C Added or modified parts CONSIDERATIONS FOR USE Section 2 2 Section 5 1 Section 5 3 October 2017 SH NA 081561ENG D Added or modified parts Section 2 1 Section 2 2 This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held respons...

Page 121: ...been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fir...

Page 122: ...ts affiliates Microsoft Windows Excel and Visual Basic are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries The SD and SDHC logos are trademarks of SD 3C LLC The company names system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies In some cases trademark symb...

Page 123: ......

Page 124: ...e without notice When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN ...

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