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Mitsubishi Electric FR-S500 Series, Instruction Manual

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Mitsubishi Electric FR-S500 Series Instruction Manual Download Page 19

9

Main circuit terminals

1

WI

RING

1.2.3

Wiring instructions

1) Use crimping terminals with insulation sleeve to wire the power supply and motor.

2) Application of power to the output terminals (U, V, W) of the inverter will damage the

inverter. Never perform such wiring.

3) After wiring, wire offcuts must not be left in the inverter.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter
clean.
When drilling mounting holes in an enclosure etc., take care not to allow chips and
other foreign matter to enter the inverter.

4) Use cables of the recommended size to make a voltage drop 2% maximum.

If the wiring distance is long between the inverter and motor, a main circuit cable
voltage drop will cause the motor torque to decrease especially at the output of a
low frequency.

5) For long distance wiring, the fast-response current limit function may be reduced or

the devices connected to the secondary side may malfunction or become faulty
under the influence of a charging current due to the stray capacity of wiring.
Therefore, note the maximum overall wiring length.

6) Electromagnetic wave interference

The input/output (main circuit) of the inverter includes high frequency components,
which may interfere with the communication devices (such as AM radios) used near
the inverter. In this case, install a FR-BIF(-H) optional capacitor type filter (for use
on the input side only) or FR-BSF01 or FR-BLF common mode filter to minimize
interference.

7) Do not install a power capacitor, surge suppressor or capacitor type filter (FR-BIF(-

H) option) on the output side of the inverter.
This will cause the inverter to trip or the capacitor and surge suppressor to be
damaged. If any of the above devices are connected, remove them. (When using
the FR-BIF(-H) capacitor type filter with a single-phase power supply, connect it to
the input side of the inverter after isolating the T phase securely.)

8) Before starting wiring or other work after the inverter is operated, wait for at least 10

minutes after the power supply has been switched off, and check that there are no
residual voltage using  a tester or the like. The capacitor is charged with high
voltage for some time after power off and it is dangerous. 

Summary of Contents for FR-S500 Series

Page 1: ... WIRING Chapter 1 PROTECTIVE FUNCTIONS Chapter 3 SPECIFICATIONS Chapter 4 FR S 500E TRANSISTORIZED INVERTER INSTRUCTION MANUAL Detailed C SIMPLE INVERTER FR S520E 0 1Kto3 7K C FR S540E 0 4Kto3 7K FR S520SE 0 1Kto1 5K FR S510WE 0 1Kto0 75K IB NA 0600152E C 0706 MEE Printed in Japan Specifications subject to change without notice ...

Page 2: ...ock z Do not run the inverter with the front cover or wiring cover removed Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric shock Also the inverter s ability to withstand earthquakes will deteriorate z Even if power is off do not remove the front cover except for wiring or periodic inspection You may access the charged inverter c...

Page 3: ...h the inverter as it is hot and you may get burnt CAUTION z When carrying products use correct lifting gear to prevent injury z Do not stack the inverter boxes higher than the number recommended z Ensure that installation position and material can withstand the weight of the inverter Install according to the information in the instruction manual z Do not install or operate if the inverter is damag...

Page 4: ...setting the PWM to a higher frequency check for noise or leakage current problem and take countermeasures against it WARNING z When you have chosen the retry function stay away from the equipment as it will restart suddenly after an alarm stop z Since the STOP key is valid only when functions are set refer to page 115 provide a circuit and switch separately to make an emergency stop power off mech...

Page 5: ...be easily set for high speed operation Before changing its setting fully examine the performances of the motor and machine z In addition to the inverter s holding function install a holding device to ensure safety z Before running an inverter which had been stored for a long period always perform inspection and test operation CAUTION z Provide a safety backup such as an emergency brake which will ...

Page 6: ...s 20 1 2 11 Harmonic suppression guideline 21 1 2 12 Inverter driven 400V class motor 25 1 3 How to use the control circuit terminals 26 1 3 1 Terminal block layout 26 1 3 2 Wiring instructions 26 1 3 3 Changing the control logic 27 1 4 Input terminals 29 1 4 1 Run start and stop STF STR STOP 29 1 4 2 Connection of frequency setting potentiometer and output frequency meter 10 2 5 4 AU 32 1 4 3 Ext...

Page 7: ...CV 46 1 7 Handling of the RS 485 connector 47 1 7 1 Connection of the parameter unit FR PU04 47 1 7 2 Wiring of RS 485 communication 48 1 8 Design information 51 1 9 Failsafe of the system which uses the inverter 52 2 FUNCTIONS 55 2 1 Function Parameter list 56 2 2 List of parameters classified by purpose of use 69 2 3 Explanation of functions parameters 71 2 3 1 Torque boost Pr 0 Pr 46 71 2 3 2 M...

Page 8: ...e Pr 55 Pr 56 101 2 7 Restart operation function 101 2 7 1 Restart setting Pr 57 Pr 58 H6 101 2 8 Additional function 104 2 8 1 Remote setting function selection Pr 59 104 2 9 Terminal function selection 108 2 9 1 Input terminal function selection Pr 60 Pr 61 Pr 62 Pr 63 108 2 9 2 Output terminal function selection Pr 64 Pr 65 110 2 10 Operation selection function 111 2 10 1 Retry function Pr 66 P...

Page 9: ... n9 160 2 16 3 Link startup mode selection n10 161 2 16 4 EEPROM write selection n12 163 2 17 Parameter unit FR PU04 setting 164 2 17 1 PU display language selection n13 164 2 17 2 PU buzzer control n14 164 2 17 3 PU contrast adjustment n15 165 2 17 4 PU main display screen data selection n16 165 2 17 5 Disconnected PU detection PU setting lock selection n17 166 3 PROTECTIVE FUNCTIONS 169 3 1 Erro...

Page 10: ...e and inspection 184 3 3 1 Precautions for maintenance and inspection 184 3 3 2 Inspection item 184 3 3 3 Periodic inspection 184 3 3 4 Insulation resistance test using megger 185 3 3 5 Pressure test 185 3 3 6 Daily and periodic inspection 186 3 3 7 Checking the inverter and converter module 188 3 3 8 Replacement of parts 189 3 3 9 Measurement of main circuit voltages currents and powers 192 4 SPE...

Page 11: ...ions 2 1 2 Main circuit terminals 6 1 3 How to use the control circuit terminals 26 1 4 Input terminals 29 1 5 How to use the input signals assigned terminals RL RM RH STR 38 1 6 Connection to the stand alone option 43 1 7 Handling of the RS 485 connector 47 1 8 Design information 51 Abbreviations PU Operation panel and parameter unit FR PU04 Inverter Mitsubishi transistorized inverter FR S500 ser...

Page 12: ... Pr 65 Refer to page 110 RUN SU OL FU RY Y12 Y13 FDN FUP RL Y93 Y95 LF ABC signal selection Inverter Motor IM U V W RUN SE Running Alarm output Operation status output Open collector Open collector outputs A B C Frequency setting potentiometer 1 2W1kW Frequency setting signals Analog 10 2 2 3 1 4 to 20mADC 4 0 to 5VDC 0 to 10VDC 5 Current input 5V Common 4 to 20mADC Selected output common Low spee...

Page 13: ...Inverter output Connect a three phase squirrel cage motor P PR 2 Brake resistor connection Connect the optional brake resistor MRS MYS type FR ABR The brake resistor can be connected to the FR S520E 0 4K to 3 7K only P N Brake unit connection Connect the brake unit BU power regeneration common converter FR CV or high power factor converter FR HC The N terminal is not provided for the FR S520E 0 1K...

Page 14: ...act input terminal sink logic and terminal FM External transistor common source When connecting the transistor output open collector output such as a programmable controller PLC when source logic is selected connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents 24VDC power supply common Common output terminal for 24V...

Page 15: ...t Turning the AU signal on makes voltage input invalid Use any of Pr 60 to Pr 63 input terminal function selection to set the AU signal 5 Frequency setting input common Frequency setting signal terminal 2 4 common terminal 6 Output signals A B C Alarm output 1 changeover contact output indicates that the inverter protective function has activated and the output stopped 230VAC 0 3A 30VDC 0 3A Alarm...

Page 16: ...0E 1 5K 2 2K 3 7K C FR S520E 0 4K 0 75K C 2 Three phase 400V power input FR S540E 0 4K 0 75K 1 5K 2 2K 3 7K C P P1 U V W IM R L1 S L2 T L3 Jumper Power supply Motor P1 Jumper Power supply Motor U V W IM N P R L1 S L2 T L3 PR P1 Motor Jumper U V W IM Power supply R L1 S L2 P PR T L3 P1 Jumper Power supply Motor U V W IM P R L1 S L2 T L3 N ...

Page 17: ...ver connect the power cable to the U V W of the inverter Doing so will damage the inverter Phase need not be matched Connect the motor to U V W At this time turning on the forward rotation switch signal rotates the motor in the counterclockwise direction when viewed from the motor shaft P1 Motor Jumper U V W IM Power supply R L1 S L2 P N P1 Jumper Motor U V W IM Power supply P N R L1 S L2 Motor U ...

Page 18: ... V W R S T U V W R S T U V W R S T U V W FR S540E 0 4K to 3 7K M4 1 5 2 4 2 4 2 2 14 14 2 5 2 5 Applied Inverter Termi nal Screw size Tight ening Torque N m Crimping Terminal Cable HIV cable mm2 AWG PVC Cable mm2 R S U V W R S U V W R S U V W R S U V W FR S520SE 0 1K to 0 75K M3 5 1 2 2 3 5 2 3 5 2 2 14 14 2 5 2 5 FR S520SE 1 5K M4 1 5 2 4 2 4 2 2 14 14 2 5 2 5 Applied Inverter Termi nal Screw siz...

Page 19: ...ue to the stray capacity of wiring Therefore note the maximum overall wiring length 6 Electromagnetic wave interference The input output main circuit of the inverter includes high frequency components which may interfere with the communication devices such as AM radios used near the inverter In this case install a FR BIF H optional capacitor type filter for use on the input side only or FR BSF01 o...

Page 20: ... S520E 0 1K C 30AF 5A S N10 0 4 3 0 4 3 0 2 FR S520E 0 2K C 30AF 5A S N10 0 4 3 0 4 3 0 4 FR S520E 0 4K C 30AF 5A S N10 0 4 0 4 0 75 FR S520E 0 75K C 30AF 10A S N10 0 75 0 75 1 5 FR S520E 1 5K C 30AF 15A S N10 1 5 1 5 2 2 FR S520E 2 2K C 30AF 20A S N10 2 2 2 2 3 7 FR S520E 3 7K C 30AF 30A S N20 S N21 3 7 3 7 Motor Output kW Applied Inverter Type Moulded Case Circuit Breaker MCCB 1 4 or Earth Leaka...

Page 21: ...ic Contactor MC Refer to page 16 AC Reactor 3 FR HAL K FR BAL K Refertopage 17 DC Reactor 3 FR HEL K FR BEL K Refertopage 17 0 1 FR S520SE 0 1K 30AF 5A S N10 0 4 0 4 0 2 FR S520SE 0 2K 30AF 10A S N10 0 4 0 4 0 4 FR S520SE 0 4K 30AF 10A S N20 S N21 0 75 0 75 0 75 FR S520SE 0 75K 30AF 15A S N20 S N21 1 5 1 5 1 5 FR S520SE 1 5K 30AF 20A S N20 S N21 2 2 2 2 Motor Output kW Applied Inverter Type Moulde...

Page 22: ...own line but also into the other line through the earth ground cable etc These leakage currents may operate earth ground leakage circuit breakers and earth ground leakage relays unnecessarily Countermeasures If the carrier frequency setting is high decrease the carrier frequency Pr 72 of the inverter Note that motor noise increases Selection of Soft PWM control Pr 70 will make it unoffending Facto...

Page 23: ...upply side power factor which depends on the power supply voltage output frequency and load Especially for a completely electromagnetic MCCB one of a slightly large capacity must be selected since its operation characteristic varies with harmonic currents Check it in the data of the corresponding breaker As an earth ground leakage breaker use the Mitsubishi earth ground leakage breaker designed fo...

Page 24: ...e filter installed on the inverter input side Example Breaker for Harmonic and Surge Standard Breaker Leakage current Ig1 mA 20 5m 0 10 1000m Leakage current Ign mA 0 without noise filter Leakage current Ig2 mA 20 70m 1 40 1000m Motor leakage current Igm mA 0 16 Total leakage current mA 1 66 4 78 Rated sensitivity current mA Ig 10 30 100 Motor capacity kW Example of leakage current per 1km in cabl...

Page 25: ... 1 and other applicable standards When the breaker is installed on the secondary side of the inverter it may be unnecessarily operated by harmonics if the effective value is less than the rating In this case do not install the breaker since the eddy current and hysteresis loss increase and the temperature rises General products indicate the following models BV C1 BC V NVB NV L NV G2N NV G3NA NV 2F...

Page 26: ...intenance and inspection work The inverter s input side MC is used for the above purpose select class JEM1038 AC3 for the inverter input side current when making an emergency stop during normal operation 2 Handling of output side magnetic contactor In principle do not provide a magnetic contactor between the inverter and motor and switch it from off to on during operation If it is switched on duri...

Page 27: ... phase power input REMARKS When connecting the FR HEL H FR BEL H remove the jumper across terminals P P1 The wiring length between the FR HEL H FR BEL H and the inverter should be 5m maximum and as short as possible Use the cables which are equal in size to those of the main circuit Refer to page 8 The single phase 100V power input model does not allow the DC reactor to be fitted MCCB Inverter FR ...

Page 28: ...e measures e g set the carrier frequency in Pr 72 to a low value use an earth ground leakage circuit breaker designed for suppression of harmonics and surges and use the electronic thermal relay function built in the inverter The input and output of the inverter main circuit include high degree harmonics which may disturb communication devices AM radios and sensors used near the inverter In this c...

Page 29: ...g terminal to connect the earth ground cable When tightening the screw be careful not to damage the threads Plating should not include zinc z Use the thickest possible earth ground cable Use the cable whose size is equal to or greater than that indicated in the following table and minimize the cable length The earthing grounding point should be as near as possible to the inverter For use as a prod...

Page 30: ... maker s equipment specifications Suppression example Provide reactor Increase distance Suppression technique Harmonic currents produced on the power supply side by the inverter change with such conditions as whether there are wiring impedances and a DC reactor FR HEL H FR BEL H or FR HAL H FR BAL H and the magnitudes of output frequency and output current on the load side For the output frequency...

Page 31: ... and general purpose products in January 2004 Later this guideline was repealed on September 6 2004 All capacities of all models are now target products of Harmonic suppression guideline for consumers who receive high voltage or special high voltage hereinafter referred to as Guideline for specific consumers Guideline for specific consumers This guideline sets forth the maximum values of harmonic ...

Page 32: ...K31 3 4 With reactor AC side K32 1 8 With reactor DC side K33 1 8 With reactors AC DC sides K34 1 4 Single phase bridge capacitor smoothed Without reactor K41 2 3 With reactor AC side K42 0 35 Table 3 Equivalent Capacity Limits Received Power Voltage Reference Capacity 6 6kV 50 kVA 22 33 kV 300 kVA 66kV or more 2000 kVA Not more than reference capacity New installation addition renewal of equipmen...

Page 33: ...e converterd from received power voltage operation ratio harmonic content Operation ratio Operation ratio actual load factor operation time ratio during 30 minutes Harmonic content Found in Table 4 Table 4 Harmonic Contents Values of the fundamental current is 100 Reactor 5th 7th 11th 13th 17th 19th 23rd 25th Three phase bridge capacitor smoothed Not used 65 41 8 5 7 7 4 3 3 1 2 6 1 8 Used AC side...

Page 34: ...1 257 1 161 5 33 49 30 34 16 94 12 21 10 24 7 092 No Item Description 1 Reactor installation ACL DCL Install a reactor ACL in the AC side of the inverter or a reactor DCL in its DC side or both to suppress outgoing harmonic currents 2 Installation of power factor improving capacitor When used with a series reactor the power factor improving capacitor has an effect of absorbing harmonic currents 3 ...

Page 35: ...g the motor insulation For the 400V class motor use an insulation enhanced motor Specifically 1 Specify the 400V class inverter driven insulation enhanced motor 2 For the dedicated motor such as the constant torque motor and low vibration motor use the inverter driven dedicated motor 2 Suppressing the surge voltage on the inverter side On the secondary side of the inverter connect the optional sur...

Page 36: ...ults when using contact inputs since the control circuit input signals are micro currents Information on bar terminals Introduced products as of September 2006 Phoenix Contact Co Ltd Bar terminal crimping terminal CRIMPFOX ZA3 Phoenix Contact Co Ltd Terminal Screw Size Bar Terminal Model With Insulation Sleeve Bar Terminal Model Without Insulation Sleeve Wire Size mm2 M3 A B C terminals Al 0 5 6WH...

Page 37: ...se positions If it is fitted in both positions at the same time the inverter may be damaged 1 Sink logic type In this logic a signal switches on when a current flows from the corresponding signal input terminal Terminal SD is common to the contact input signals Terminal SE is common to the open collector output signals Use terminal PC as a common terminal and perform wiring as shown on the right D...

Page 38: ...hown on the right Do not connect terminal PC of the inverter with terminal 24V of the external power supply When using terminals PC SD as a 24VDC power supply do not install an external power supply in parallel with the inverter Doing so may cause a malfunction in the inverter due to undesirable currents Current PC STF R STR Source logic Source connector R DC input source type Example QX80 24VDC R...

Page 39: ...or load torque is large or the torque boost set in Pr 0 is small operation may not be started due to insufficient torque until the inverter output frequency reaches about 3 to 6Hz If the minimum frequency set in Pr 2 factory setting 0Hz is 6Hz for example merely entering the start signal causes the running frequency to reach the minimum frequency of 6Hz according to the acceleration time set in Pr...

Page 40: ... stop at not more than DC injection brake operation frequency set in Pr 10 Coasted to a stop at 0 5Hz or less Coasted to a stop at not more than DC injection brake operation frequency set in Pr 10 Coasted to a stop at 0 5Hz or less STOP RESET DC injection brake operation time Pr 11 Output frequency Starting frequency Pr 13 1 0 5Hz ON DC injection brake operation frequency Pr 10 3Hz 0 5s DC injecti...

Page 41: ...ning the STOP signal on makes start self holding function valid In this case the forward reverse rotation signal functions only as a start signal Note Assign the stop signal to any of Pr 60 to Pr 62 input terminal function selection 2 Even if the start signal STF STR is turned on once then off the start signal is kept on and starts the inverter When changing the direction of rotation turn the star...

Page 42: ...y setting input signal of 0 to 5VDC or 0 to 10VDC across the frequency setting input terminals 2 5 The maximum output frequency is reached when 5V 10V is input across terminals 2 5 The power supply used may either be the inverter s built in power supply or an external power supply For the built in power supply terminals 10 5 provide 5VDC output REMARKS For the way to calibrate the output frequency...

Page 43: ...hown below by shorting the start signal terminal STF STR SD Speeds frequencies may be specified as desired from the operation panel or parameter unit as listed below CAUTION Change the setting of Pr 63 STR terminal function selection to 8 and assign and use as the 15 speed select signal REX Has precedence over the main speed setting signal 0 to 5V 0 to 10V 4 to 20mADC Automatic manual signal switc...

Page 44: ...r 82 Pr 5 setting when Pr 82 Speed 11 OFF Pr 83 Pr 6 setting when Pr 83 Speed 12 OFF OFF Pr 84 Pr 4 setting when Pr 84 Speed 13 OFF Pr 85 Pr 6 setting when Pr 85 Speed 14 OFF Pr 86 Pr 5 setting when Pr 86 Speed 15 Pr 87 Pr 6 setting when Pr 87 External setting OFF OFF OFF OFF Frequency setting potentiometer 0 to max setting REMARKS 1 When the frequency setting potentiometer is connected the input ...

Page 45: ... panel or parameter unit indication indicator monitoring mode Install the indicator within 200m 50m for the digital indicator of the inverter and connect them by at least 0 3mm2 twisted or shielded cables Types of Indicators Connected REMARKS Not needed when calibration is made using the calibration parameter C1 FM terminal calibration This resistor is used when calibration must be made near the f...

Page 46: ...ameter unit for adjustment change the pulse width of the output waveform calibration parameter C1 adjust the current through the adjustment of the output voltage to adjust the reading For details refer to page 138 Specifications Example of Inverter and Frequency Meter Output waveform Numberof output pulses pulses second Max 2400 pulses s Set a full scale value which achieves 1440 pulses s Pr 55 fr...

Page 47: ...for I O signals and are isolated from each other Terminal SD is a common terminal for the contact input terminals STF STR RH RM RL and frequency output signal FM Terminal 5 is a common terminal for the frequency setting analog input signals It should be protected from external noise using a shielded or twisted cable Terminal SE is a common terminal for the open collector output terminal RUN 1 4 6 ...

Page 48: ...etting Pr 60 to Pr 63 Pr 60 RL terminal function selection Page 108 Pr 61 RM terminal function selection Pr 62 RH terminal function selection Pr 63 STR terminal function selection Pr 44 second acceleration deceleration time Pr 45 second deceleration time Pr 46 second torque boost Pr 47 second V F base frequency To set any of the above functions turn on this RT signal When a fan pump etc is used to...

Page 49: ...e rotation and stop are turned on simultaneously 1 To stop the motor by mechanical brake e g electromagnetic brake Terminals MRS SD must be shorted when mechanical brake is operated and be opened before the motor that has stopped restarts 2 To provide interlock to disable operation by the inverter After MRS SD have been shorted the inverter cannot be operated if the start signal is given to the in...

Page 50: ...meter unit The JOG signal has precedence over the multi speed signal External When the external thermal relay or built in thermal relay of the motor thermal relay protector etc is actuated to protect the motor from overheating the inverter output can shutoff and the corresponding alarm signal can be outputted to hold at the stop status Even if the thermal relay contact resets the motor cannot be r...

Page 51: ...pening terminals RES SD about 1s operation is enabled The reset terminal is used to reset the inverter alarm stop state If the reset terminal is shorted then opened while the inverter is running the motor may be restarted during coasting refer to the timing chart below and the output may be shut off due to overcurrent or overvoltage Setting either 1 or 15 in reset selection Pr 75 allows the accide...

Page 52: ... can change the operation mode With 8 set in Pr 79 operation mode selection turning on the X16 signal shifts the operation mode to the external operation mode and turning off the X16 signal shifts it to the PU operation mode For details refer to page 119 Related parameters Pr 88 PID action selection Pr 89 PID proportional band Pr 90 PID integral time Pr 91 PID upper limit Pr 92 PID lower limit Pr ...

Page 53: ...erminals P and PR Connect a dedicated brake resistor only For the locations of terminals P and PR refer to the terminal block layout page 6 REMARKS A dedicated external brake resistor can be connected to the FR S520E 0 4K to 3 7K CAUTION If the transistors in the inverter should become faulty the resistor can be unusually hot causing a fire Therefore install a magnetic contactor MC on the inverter...

Page 54: ...e transistors in the brake unit should become faulty the resistor can be unusually hot causing a fire Therefore install a magnetic contactor on the inverter s power supply side to configure a circuit so that a current is shut off in case of fault 3 The N terminal is not provided for the FR S520E 0 1K to 0 75K 4 When the power supply is 400V class install a step down transformer 5 Do not remove a j...

Page 55: ... phases of terminals R S T and terminals R4 S4 T4 must be matched before connection 4 Use Pr 60 to Pr 63 input terminal function selection to assign the terminals used for the RES and MRS signals 5 Do not insert MCCB between terminals P N P P N N Opposite polarity of terminals N P will damage the inverter 6 The N terminal is not provided for the FR S520E 0 1K to 0 75K 7 Do not remove a jumper acro...

Page 56: ...r 63 input terminal function selection to assign the terminals used for the RES and MRS signals 5 Do not insert MCCB between terminals P N P L P N L N Opposite polarity of terminals N P will damage the inverter 6 Make sure to connect the terminal R L11 S L21 T MC1 to the power supply Running the inverter without connecting the terminals will damage the power regeneration common converter 7 The N t...

Page 57: ...ON 1 Do not plug the connector to a computer LAN port fax modem socket telephone modular connector etc The product could be damaged due to differences in electrical specifications 2 Pins 2 and 8 P5S are provided for the parameter unit power supply Do not use them for any other purpose or when making parallel connection by RS 485 communication 3 Refer to page 144 for the communication parameters CA...

Page 58: ...puter having the RS 232C interface with the inverter Example of product available on the market as of September 2006 The converter cable cannot connect two or more inverters the computer and inverter are connected on a 1 1 basis Since the product is packed with the RS 232C cable and RS 485 cable 10BASE T RJ 45 connector the cable and connector need not be prepared separately Model Maker FA T RS40 ...

Page 59: ...tor 10BASE T cable 1 RS 485 interface terminal RJ 45 connector 2 Station 1 Station n Max 32 inverters Inverter Station 1 RS 485 connector Inverter Station 2 Inverter Station n 10BASE T cable 1 RJ 45 connector 2 Distribution terminal Inverter RS 485 connector Inverter RS 485 connector RS 485 connector RS 485 connector Distribution terminal Terminating resistor Max 15m Do not use pins No 2 8 P5S of ...

Page 60: ...d for connection a terminating resistor cannot be fitted so use a distributor Connect the terminating resistor to only the inverter remotest from the computer Terminating resistor 100Ω Receive data Receive data FG RS 485 connector RSB CSB RSA CSA SG SDB SDA RDB RDA SG RDB RDA SDB SDA 1 Inverter 0 2mm or more Computer Side Terminals Signal name Description Send data Request to send Signal ground Fr...

Page 61: ...uence which will not switch on the start signal If the start signal start switch remains on after a power failure the inverter will automatically restart as soon as the power is restored 3 Use two or more parallel micro signal contacts or twin contacts to prevent a contact fault when using contact inputs since the control circuit input signals are micro currents 4 Do not apply a large voltage to t...

Page 62: ...cted No Interlock Method Check Method Used Signals Refer to Page 1 Inverter protective function operation Operation check of an alarm contact Circuit error detection by negative logic Alarm output signal ABC signal 110 2 Inverter running status Operation ready signal check Operation ready signal RY signal 110 3 Inverter running status Logic check of the start signal and running signal Start signal...

Page 63: ...is output when the inverter operates and currents flows in the motor Check if Y12 signal is output when inputting the start signal to the inverter forward signal is STF signal and reverse signal is STR signal Note that the current level at which Y12 signal is output is set to 150 of the inverter rated current in the initial setting it is necessary to adjust the level to around 20 using no load cur...

Page 64: ...signal and actual operation check Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to the inverter and detected speed of the speed detector or detected current of the current detector Note that the motor current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if the ...

Page 65: ...n function 111 2 11 Auxiliary function 131 2 12 Maintenance function 133 2 13 Brake parameters FR S520E 0 4K to 3 7K only 137 2 14 Calibration parameters 138 2 15 Clear parameters 141 2 16 Communication parameters 142 2 17 Parameter unit FR PU04 setting 164 CAUTION As the contact input terminals RL RM RH STR open collector output terminal RUN and contact output terminals A B C can be changed in fu...

Page 66: ...ncrements Factory Setting Refer To Cus tomer Setting 0 Torque boost 0 to 15 0 1 6 5 4 1 71 1 Maximum frequency 0 to 120Hz 0 1Hz 60Hz 72 2 Minimum frequency 0 to 120Hz 0 1Hz 0Hz 72 3 Base frequency 0 to 120Hz 0 1Hz 60Hz 73 4 Multi speed setting high speed 0 to 120Hz 0 1Hz 60Hz 75 5 Multi speed setting middle speed 0 to 120Hz 0 1Hz 30Hz 75 6 Multi speed setting low speed 0 to 120Hz 0 1Hz 10Hz 75 7 A...

Page 67: ...to 10s 0 1s 0 5s 80 12 DC injection brake voltage 0 to 15 0 1 6 80 13 Starting frequency 0 to 60Hz 0 1Hz 0 5Hz 81 14 Load pattern selection 0 For constant torque loads 1 For reduced torque loads 2 For vertical lift loads 3 For vertical lift loads 1 0 82 15 Jog frequency 0 to 120Hz 0 1Hz 5Hz 83 16 Jog acceleration deceleration time 0 to 999s 0 1s 0 5s 83 17 RUN key rotation direction selection 0 Fo...

Page 68: ...eration B 1 0 88 Parameter 30 is basic function parameter 31 Frequency jump 1A 0 to 120Hz 0 1Hz 89 32 Frequency jump 1B 0 to 120Hz 0 1Hz 89 33 Frequency jump 2A 0 to 120Hz 0 1Hz 89 34 Frequency jump 2B 0 to 120Hz 0 1Hz 89 35 Frequency jump 3A 0 to 120Hz 0 1Hz 89 36 Frequency jump 3B 0 to 120Hz 0 1Hz 89 37 Speed display 0 0 1 to 999 0 1 0 90 38 Frequency setting voltage gain frequency 1 to 120Hz 0 ...

Page 69: ...to 999s 0 1s 5s 76 45 Second deceleration time 0 to 999s 0 1s 76 46 Second torque boost 0 to 15 0 1 71 47 Second V F base frequency 0 to 120Hz 0 1Hz 73 Current detection 48 Output current detection level 0 to 200 1 150 97 49 Outputcurrent detection signal delay time 0 to 10s 0 1s 0s 97 50 Zero current detection level 0 to 200 1 5 98 51 Zero current detection period 0 05 to 1s 0 01s 0 5s 98 Func ti...

Page 70: ... Frequency monitoring reference 0 to 120Hz 0 1Hz 60Hz 101 56 Current monitoring reference 0 to 50A 0 1A Rated inverter current 101 Automatic restart functions 57 Restart coasting time 0 to 5s 0 1s 101 58 Restart cushion time 0 to 60s 0 1s 1s 101 Additional function 59 Remote setting function selection 0 Without remote setting function 1 With remote setting function With frequency setting storage f...

Page 71: ...L 93 Y93 95 Y95 98 LF 99 ABC The Y93 signal can be assigned to the RUN terminal only 1 0 110 65 A B C terminal function selection 1 99 110 Operation selection functions 66 Retry selection 0 OC1 to 3 OV1 to 3 THM THT BE GF OHT OLT PE OPT 1 OC1 to 3 2 OV1 to 3 3 OC1 to 3 OV1 to 3 1 0 111 67 Number of retries at alarm occurrence 0 No retry 1 to 10 Without alarm output during retry operation 101 to 11...

Page 72: ...al ON when 100 and 101 are set 1 0 78 72 PWM frequency selection 0 to 15 1 1 113 73 0 5V 0 10V selection 0 For 0 to 5VDC input 1 For 0 to 10VDC input 1 0 114 74 Input filter time constant 0 2 step moving average processing 1 to 8 Exponential average value of 2n at the setting of n 1 1 115 Func tion Para meter Indica tion Name Setting Range Minimum Setting Increments Factory Setting Refer To Cus to...

Page 73: ...election 0 Write is enabled only during a stop 1 Write disabled except some parameters 2 Write during operation enabled 1 0 118 78 Reverse rotation prevention selection 0 Both forward rotation and reverse rotation enabled 1 Reverse rotation disabled 2 Forward rotation disabled 1 0 119 Parameter 79 is basic function parameter Multi speed operation function 80 Multi speed setting speed 8 0 to 120Hz ...

Page 74: ... 0 1s 1s 123 91 PID upper limit 0 to 100 0 1 123 92 PID lower limit 0 to 100 0 1 123 93 PID action set point for PU operation 0 to 100 0 01 0 123 94 PID differential time 0 01 to 10s 0 01s 123 Slip compensation 95 Rated motor slip 0 to 50 0 01 131 96 Slip compensation time constant 0 01 to 10s 0 01s 0 5s 131 97 Constant power range slip compensation selection 0 1 131 Automatic torque boost 98 Auto...

Page 75: ...o 999 1 1000h 36 36000h 133 H3 555 Current average time 0 1 to 1s 0 1s 1s 134 H4 556 Data output mask time 0 to 20s 0 1s 0s 134 H5 557 Current average value monitor signal output reference current 0 1 to 999A 0 1A 1A 134 H6 162 Automatic restart afterinstantaneous power failure selection 0 1 10 1 1 101 H7 559 Second electronic thermal O L relay 0 to 50A 0 1A 78 Func tion Parame ters Indi cation Na...

Page 76: ...dd parity check 2 With even parity check 1 2 144 n5 335 Number of communication retries 0 to 10 1 1 144 n6 336 Communication check time interval 0 to 999s 0 1s 144 n7 337 Waiting time setting 0 to 150ms 1 144 n8 338 Operation command source 0 Command source is computer 1 Command source is external terminal 1 0 160 n9 339 Speed command source 0 Command sourse is computer 1 Command source is externa...

Page 77: ...ish 2 German 3 French 4 Spanish 5 Italian 6 Swedish 7 Finnish 1 0 164 n14 990 PU buzzer control 0 Without sound 1 With sound 1 1 164 n15 991 PU contrast adjustment 1 58 165 n16 992 PU main display screen data selection 0 Selectable between output frequency and output current 100 during stop Set frequency output current during operation Output frequency output current 1 0 165 n17 993 Disconnected P...

Page 78: ... 0 to 300 0 1 96 91 C5 904 Frequency setting current bias frequency 0 to 60Hz 0 1Hz 0Hz 91 C6 904 Frequency setting current bias 0 to 300 0 1 20 91 C7 905 Frequency setting current gain 0 to 300 0 1 100 91 C8 269 Parameter for manufacturer setting Do not set Clear parameters CLr Parameter clear 0 Not executed 1 Parameter clear 10 All clear 1 0 141 ECL Alarm history clear 0 Not cleared 1 Alarm hist...

Page 79: ...ency setting signals and outputs Pr 38 Pr 39 Pr 73 calibration parameter C2 to C7 Motor output torque adjustment Pr 0 Pr 98 Brake operation adjustment Pr 10 Pr 11 Pr 12 brake parameter b1 b2 Multi speed operation Pr 1 Pr 2 Pr 4 Pr 5 Pr 6 Pr 24 Pr 25 Pr 26 Pr 27 Pr 80 Pr 81 Pr 82 Pr 83 Pr 84 Pr 85 Pr 86 Pr 87 Jog operation Pr 15 Pr 16 Frequency jump operation Pr 31 Pr 32 Pr 33 Pr 34 Pr 35 Pr 36 Aut...

Page 80: ... prevention Pr 17 Pr 78 Current detection Pr 48 to Pr 51 Pr 64 Pr 65 Motor stall prevention Pr 21 Pr 22 Pr 23 Pr 28 Others Input terminal function assignment Pr 60 to Pr 63 Output terminal function assignment Pr 64 Pr 65 Increased cooling fan life Pr 76 Motor protection from overheat Pr 9 Pr 71 Automatic restart operation at alarm stop Pr 66 to Pr 69 Setting of earth ground fault overcurrent prote...

Page 81: ...ks 0 Torque boost 6 5 4 0 to 15 The factory setting varies according to the inverter capacity Refer to the following table for details 46 Second torque boost 0 to 15 Function invalid Setting is enabled when Pr 30 1 REMARKS The RT signal acts as the second function selection signal and makes the other second functions valid Inverter Type Inverter Capacity Factory Setting Constant torque Motor Setti...

Page 82: ...ter connected across terminals 2 5 to perform operation above 60Hz change the Pr 1 and Pr 38 Pr 39 when using the potentiometer across terminals 4 5 values CAUTION If the Pr 2 setting is higher than the Pr 13 starting frequency value note that the motor will run at the frequency set in Pr 2 according to the acceleration time setting by merely switching the start signal on without entry of the comm...

Page 83: ...t 60Hz the voltage may become too low and torque shortage occurs resulting in an overload trip Special care must be taken when 1 is set in Pr 14 load pattern selection If 50Hz 60Hz is given on the motor rating plate as the frequency always set the base frequency to 60Hz When running the motor using bypass operation set the base frequency to the same value as the power supply frequency Set the base...

Page 84: ...age REMARKS The RT signal serves as the second function selection signal and makes the other second functions valid Related parameters When rated motor frequency is 50Hz Pr 14 load pattern selection refer to page 82 RT signal second function Pr 47 setting Pr 60 to Pr 63 input terminal function selection refer to page 108 Motor setting Pr 71 applied motor refer to page 78 Automatic torque boost sel...

Page 85: ...itching on off the corresponding contact signals RH RM RL REX signals By using these functions with Pr 1 maximum frequency and Pr 2 minimum frequency up to 17 speeds can be set This function is valid in the external operation mode or in the combined operation mode which is available when Pr 79 3 or 4 Parameter Name Factory Setting Setting Range Remarks 4 Multi speed setting high speed 60Hz 0 to 12...

Page 86: ...equency refer to page 72 Assignment of signals RH RM RL REX to terminals Pr 60 to Pr 63 input terminal function selection refer to page 108 External operation mode setting Pr 79 operation mode selection refer to page 119 Computer link mode Pr 79 operation mode selection refer to page 119 communication parameter n10 link startup mode selection refer to page 161 Speed command source Communication pa...

Page 87: ...e settings of calibration functions Pr 38 and Pr 39 frequency setting signal gains remain unchanged To adjust the gains adjust calibration functions Pr 38 and Pr 39 3 When the setting of Pr 7 Pr 8 Pr 44 or Pr 45 is 0 the acceleration deceleration time is 0 04s 4 If the acceleration deceleration time is set to the shortest value the actual motor acceleration deceleration time cannot be made shorter...

Page 88: ...e boost control The electronic thermal relay function is set to the thermal characteristic of the constant torque motor When you selected the Mitsubishi constant torque motor the values of the following parameters are automatically changed only when the setting values of those parameters are at factory setting Pr 0 torque boost Pr 12 DC injection brake voltage Para meter Name Factory Setting Setti...

Page 89: ...ction Second Motor Electronic Thermal Relay Function Pr 9 setting RT OFF RT ON additional parameter H7 setting RT OFF RT ON 0 0 0 0 1 to 50A standard 0 1 to 50A standard 0 0 1 to 50A standard 1 0 0 0 1 to 50A standard 0 1 to 50A constant torque 0 0 1 to 50A standard 100 0 0 0 1 to 50A constant torque 0 1 to 50A standard 0 0 1 to 50A constant torque 101 0 0 0 1 to 50A constant torque 0 1 to 50A con...

Page 90: ... starting frequency the timing of applying the DC injection brake to stop the braking torque the motor is adjusted Parameter Name Factory Setting Setting Range Remarks 10 DC injection brake operation frequency 3Hz 0 to 120Hz Setting is enabled when Pr 30 1 When Pr 11 is set to 0s or Pr 12 is set to 0 DC injection brake is not operated 11 DC injection brake operation time 0 5s 0 to 10s 12 DC inject...

Page 91: ...ge Remarks 13 Starting frequency 0 5Hz 0 to 60Hz Setting is enabled when Pr 30 1 CAUTION The inverter will not start if the frequency setting signal is less than the value set in Pr 13 starting frequency For example when 5Hz is set in Pr 13 the motor will not start running until the frequency setting signal reaches 5Hz CAUTION Note that when Pr 13 is set to any value equal to or less than Pr 2 min...

Page 92: ...omatic torque boost Pr 98 automatic torque boost selection motor capacity refer to page 132 Boost setting Pr 0 torque boost Pr 46 second torque boost refer to page 71 Assignment of RT signal to terminal when second torque boost is used Pr 60 to Pr 63 input terminal function selection refer to page 108 Forward rotation Reverse rotation For constant torque loads e g conveyor cart 100 Output voltage ...

Page 93: ...eriod of time required to reach Pr 3 base frequency not Pr 20 acceleration deceleration reference frequency The acceleration time and deceleration time cannot be set separately for jog operation The Pr 15 Jog frequency value should be equal to or higher than the Pr 13 starting frequency setting Assign the jog signal using any of Pr 60 to Pr 63 input terminal function selection Select PU operation ...

Page 94: ...ge Remarks 21 Stall prevention function selection 0 0 to 31 100 Setting is enabled when Pr 30 1 Pr 21 Setting Fast Response Current Limit Activated Not activated Stall Prevention Operation Selection Activated Not activated OL Signal Output Operation continued Operation not continued 1 Pr 21 Setting Fast Response Current Limit Activated Not activated Stall Prevention Operation Selection Activated N...

Page 95: ...the Pr 22 setting of 170 or higher At this time make setting so that the fast response current limit is not activated In vertical lift applications make setting so that the fast response current limit is not activated Torque may not be produced causing a drop due to gravity CAUTION Always perform test operation Stall prevention operation performed during acceleration may increase the acceleration ...

Page 96: ... because the motor current does not increase To improve the operating characteristics of the motor in this case the stall prevention level can be reduced in the high frequency range This function is effective for performing operation up to the high speed range on a centrifugal separator etc Normally set 60Hz in Pr 28 stall prevention operation reduction starting frequency and 100 in Pr 23 Paramete...

Page 97: ...it In vertical lift applications make setting so the fast response current limit is not activated Torque may not be produced causing a drop due to gravity CAUTION Do not set a small value as the stall prevention operation current Otherwise torque generated will reduce Test operation must be performed Stall prevention operation during acceleration may increase the acceleration time Stall prevention...

Page 98: ...base frequency 2 S pattern acceleration deceleration B For prevention of load shifting in conveyor and other applications Since acceleration deceleration is always made in an S shape from f2 current frequency to f1 target frequency this function eases shock produced at acceleration deceleration and is effective for load collapse prevention etc CAUTION As the acceleration deceleration time set the ...

Page 99: ... bottom point of each area The value set to 1A 2A or 3A is a jump point and operation is performed at this frequency Parameter Name Factory Setting Setting Range Remarks 31 Frequency jump 1A 0 to 120Hz Function invalid Setting is enabled when Pr 30 1 32 Frequency jump 1B 0 to 120Hz 33 Frequency jump 2A 0 to 120Hz 34 Frequency jump 2B 0 to 120Hz 35 Frequency jump 3A 0 to 120Hz 36 Frequency jump 3B ...

Page 100: ...ince the operation panel indication is 3 digits make a setting so that the monitor value does not exceed 999 If the Pr 1 value is higher than 60Hz and Pr 1 value Pr 37 value 60Hz 999 write error occurs when Pr 1 or Pr 37 is written REMARKS When the speed is set in Pr 37 Pr 37 0 the speed is monitored and displayed in the monitor frequency setting mode At this time setting can be made in the minimu...

Page 101: ...s frequency 0Hz 0 to 60Hz C3 902 2 Frequency setting voltage bias 0 1 0 to 300 C4 903 2 Frequency setting voltage gain 96 1 0 to 300 C5 904 2 Frequency setting current bias frequency 0Hz 0 to 60Hz C6 904 2 Frequency setting current bias 20 1 0 to 300 C7 905 2 Frequency setting current gain 100 1 0 to 300 POINT Bias setting for 0 5VDC 0 10VDC input Use calibration parameters C2 C3 for setting Gain ...

Page 102: ...o just 50Hz Why The calibration parameter C4 frequency setting voltage gain value must be set Refer to next page 2 REMARKS To change the value to more than 60Hz Pr 1 maximum frequency must be set to more than 60Hz Confirm the RUN indication and operation mode indication The inverter must be at a stop The inverter must be in the PU operation mode Press the 2 MODE 1 MODE RUN PU EXT PU EXT Press the ...

Page 103: ...de indication The inverter must be at a stop The inverter must be in the PU operation mode Press the 1 4 5 SET 2 MODE MODE The parameter number read previously appears 6 Press the to show the analog voltage value SET SET 7 Apply a 5V voltage Turn the external potentiometer connected to across terminals 2 5 to the maximum any position 1 2 3 4 5 6 7 8 9 10 Analog voltage value across terminals 2 5 P...

Page 104: ...ust be set to 1 For the Pr 30 setting method refer to the instruction manual basic Press the to show SET Turn the until the calibration parameter C4 frequency setting voltage gain appears Press the to show the analog voltage value The maximum value can be displayed by merely turning the clockwise or counterclockwise in this status by one pulse s worth of turns there is tactile feedback because of ...

Page 105: ... output is shut off 2 If the motor capacity is less than 0 1kW earth ground fault protection may not be provided REMARKS When an earth ground fault is detected with 1 set in Pr 40 an approximate 20ms delay occurs at every start The ON range of the up to frequency signal SU output when the output frequency reaches the running frequency can be adjusted between 0 and 100 of the running frequency This...

Page 106: ... frequency detection used exclusively for reverse rotation This function is effective for switching the timing of electromagnetic brake operation between forward rotation rise and reverse rotation fall during vertical lift operation etc Parameter Name Factory Setting Setting Range Remarks 42 Output frequency detection 6Hz 0 to 120Hz Setting is enabledwhen Pr 30 1 43 Output frequency detection for ...

Page 107: ...s Parameter Number Description 48 Set the output current detection level 100 is the rated inverter current 49 Set the output current detection period Set the time from when the output current has risen above the Pr 48 setting until the output current detection signal Y12 is output CAUTION Once turned ON when the output current has risen above the preset detection level the output current detection...

Page 108: ...of the rated inverter current from the output current value of 0 A 51 Set the zero current detection period Set a period of time from when the output current falls to or below the Pr 50 setting to when the zero current detection signal Y13 is output CAUTION If the current falls below the preset detection level but the timing condition is not satisfied the zero current detection signal is held on f...

Page 109: ...l Scale Value of FM Level Meter Pr 52 Pr 54 Operation panel LED FM terminal Output frequency Hz 0 100 0 Pr 55 frequency monitoring reference Output current A 1 1 Pr 56 current monitoring reference Pr 52 0 100 During running stop During stop During running Output frequency Set frequency Output frequency REMARKS During an error its definition appears During reset the values displayed are the same as...

Page 110: ...eration selection Operation example Changing the frequency from 0Hz to 60Hz during operation REMARKS If flickering 60 0 turns to 0 0 the Pr 53 frequency setting operation selection setting may not be 1 Independently of whether the inverter is running or at a stop the frequency can be set by merely turning the dial When the frequency is changed it will be stored as the set frequency after 10s Choos...

Page 111: ...terminal FM Parameter Name Factory Setting Setting Range Remarks 55 Frequency monitoring reference 60Hz 0 to 120Hz Setting is enabled when Pr 30 1 56 Current monitoring reference Rated inverter current 0 to 50A CAUTION The maximum pulse train output of terminal FM is 2400 pulses s If Pr 55 is not adjusted the output of terminal FM will be filled to capacity Therefore adjust Pr 55 At power restorat...

Page 112: ...actory setting Automatic restart operation after instantaneous power failure is a reduced voltage starting system in which the output voltage is risen gradually at the preset frequency independently of the coasting speed of the motor 10 With speed search at starting The motor coasting speed is detected after instantaneous power failure and at starting The output shut off timing differs according t...

Page 113: ...e is delay time Pr 57 setting speed search time until frequency is output after the start command is input during restart operation If two or more motors are connected to one inverter speed search is not performed properly Select without speed search H6 1 The SU and FU signals are not output during a restart They are output after the restart cushion time has elapsed CAUTION For the restart after i...

Page 114: ...setting clear functions of the motorized speed setter FR FK When the remote function is used the output frequency of the inverter can be compensated for as follows External operation mode Frequency set by RH RM operation plus external analog frequency command PU operation mode Frequency set by RH RM operation plus setting dial or PU digital preset frequency Operation panel operation procedure When...

Page 115: ...e changed to acceleration RH deceleration RM and clear RL respectively Use Pr 60 to Pr 63 input terminal function selection to set the signals RH RM RL Frequency setting storage function This function stores the remotely set frequency frequency set by RH RM operation into memory When power is switched off once then on operation is resumed with that output frequency value Pr 59 1 Pr 59 Setting Oper...

Page 116: ...equency stored in the last operation if power is reapplied before one minute has elapsed since turn off on of both the RH and RM signals When the remotely set frequency is cleared by turning on the RL clear signal after turn off on of both the RH and RM signals the inverter operates at the speed in the remotely set frequency cleared state if power is reapplied after one minute has elapsed since tu...

Page 117: ...t signal STF or STR is off turning on the acceleration RH or deceleration RM signal varies the preset frequency CAUTION When selecting this function re set the maximum frequency according to the machine Related parameters RH RM RL signal terminal assignment Pr 60 to Pr 63 input terminal function selection Refer to page 108 Maximum frequency setting Pr 1 maximum frequency Refer to page 72 Output fr...

Page 118: ... 63 Use these parameters to select change the input terminal functions Parameter Name Factory Setting Setting Range Remarks 60 RL terminal function selection 0 0 to 10 14 16 Setting is enabled when Pr 30 1 61 RM terminal function selection 1 62 RH terminal function selection 2 63 STR terminal function selection 0 to 10 14 16 ...

Page 119: ...ection 6 MRS Output shut off stop 7 OH External thermal relay input 2 The inverter stops when the externally provided thermal relay for overheat protection motor s embedded temperature relay etc is actuated Refer to page 174 8 REX 15 speed selection combination with 3 speeds RL RM RH 3 Pr 4 to Pr 6 Pr 24 to Pr 27 Pr 80 to Pr 87 9 JOG Jog operation selection Pr 15 Pr 16 10 RES Reset Pr 75 14 X14 PI...

Page 120: ...tting Pr 42 Pr 43 11 RY Inverter operation ready Output when the inverter is ready to be started by switching the start signal on 12 Y12 Output current detection Output when the output current rises to or above the setting Pr 48 Pr 49 13 Y13 Zero current detection Output when the output current reaches 0 Pr 50 Pr 51 14 FDN PID lower limit Outputs the detection signal under PID control Pr 88 to Pr ...

Page 121: ...er stops its output the inverter itself resets automatically and performs retries Whether retry is performed or not alarms for retry number of retries made and waiting time can be selected When you have selected automatic restart after instantaneous power failure with speed search restart operation is performed at the retry operation time which is the same of that of a power failure Refer to page ...

Page 122: ...ter unit FR PU04 may show data different from the first retry data The data stored as the error reset for retry is only that of the protective function major fault which was activated the first time When an inverter alarm is reset by the retry function at the retry time the stored data of the electronic thermal relay function etc are not cleared Different from the power on reset CAUTION When you h...

Page 123: ...15 Pr 70 Setting Description Soft PWM Long wiring mode Remarks 0 Invalid Invalid 1 Valid When Pr 72 setting any of 0 to 5 Invalid 10 Invalid Valid When Pr 72 PWM frequency selection 1 or more the PWM carrier frequency is constant at 1kHz When 0 is set the PWM carrier frequency is constant at 0 7kHz 11 Valid Valid CAUTION 1 When 10 or 11 long wiring mode is set in Pr 70 the output voltage at rated ...

Page 124: ...ctory Setting Setting Range Remarks 73 0 5V 0 10V selection 0 0 1 Terminal 2 input voltage 0 0 5VDC input 1 0 10VDC input Setting is enabled when Pr 30 1 CAUTION The acceleration deceleration time which is a slope up down to the acceleration deceleration reference frequency is not affected by the change in Pr 73 setting When connecting a frequency setting potentiometer across terminals 10 2 5 for ...

Page 125: ...r 30 1 You can make reset input acceptance selection and choose the stop function from the operation panel PU Reset selection You can choose the reset function input RES signal timing PU stop selection When an alarm etc occurs in any operation mode you can make a stop from the operation panel by pressing the Parameter Name Factory Setting Setting Range Remarks 75 Reset selection PU stop selection ...

Page 126: ...initial value When the inverter is stopped by the PU stop function the display alternates between and An alarm is not output 1 After completion of deceleration to a stop switch off the STF or STR signal 2 Press the canceled 3 Switch on the STF or STR signal REMARKS If the reset signal RES is provided during operation the inverter shuts off its output while it is reset the internal thermal integrat...

Page 127: ...a stop 1 Cooling fan ON OFF control valid Always on during inverter operation During stop reset or error the inverter status is monitored and the fan is switched on off according to the temperature Heatsink temperature is less than 40o C Cooling fan off Heatsink temperature is not less than 40o C Cooling fan on REMARKS In either of the following cases fan operation is regarded as faulty is shown o...

Page 128: ... Remarks 77 Parameter write disable selection 0 0 1 2 Setting is enabled when Pr 30 1 Pr 77 Setting Function 0 Write is enabled only during a stop in the PU operation mode 1 Write disabled Values of Pr 22 Pr 30 Pr 75 Pr 77 and Pr 79 can be written 2 Write is enabled even during operation Write is enabled independently of the operation mode CAUTION If Pr 77 2 the values of Pr 17 Pr 23 Pr 28 Pr 60 t...

Page 129: ...r Name Factory Setting Setting Range Remarks 78 Reverse rotation prevention selection 0 0 1 2 Setting is enabled when Pr 30 1 Pr 78 Setting Function 0 Both forward and reverse rotations allowed 1 Reverse rotation disallowed 2 Forward rotation disallowed Used to select the operation mode of the inverter The inverter can be run from the operation panel or parameter unit PU operation with external si...

Page 130: ...cross terminals 4 5 valid when AU signal is on External signal input terminal STF STR With start command Without frequency setting Fast flickering On On 4 External PU combined operation mode 2 External signal input across terminals 2 4 5 multi speed selection jog 7 External operation mode PU operation interlock MRS signal ON Switching to PU operation mode output stop during external operation allo...

Page 131: ... of the corresponding terminals before making settings MRS Signal Function Operation ON Output stopped during external operation Operation mode can be switched to PU operation mode Parameter values can be rewritten in PU operation mode PU operation allowed OFF Forcibly switched to external operation mode External operation allowed Switching to PU operation mode inhibited Operating Condition MRS Si...

Page 132: ...ther the start signal STF STR is on or off Therefore the motor is run in the external operation mode when the MRS signal is switched off with either of STF and STR on 2 Switching the MRS signal on and rewriting the Pr 79 value to other than 7 in the PU operation mode causes the MRS signal to act as the ordinary MRS function output stop Also as soon as 7 is set in Pr 79 the signal acts as the PU in...

Page 133: ...0 21 Setting is enabled when Pr 30 1 89 PID proportional band 100 0 1 to 999 90 PID integral time 1s 0 1 to 999s 91 PID upper limit 0 to 100 92 PID lower limit 0 to 100 93 PID action set point for PU operation 0 0 to 100 94 PID differential time 0 01 to 10s 1 PI action A combination of proportional control action P and integral control action I for providing a manipulated variable in response to d...

Page 134: ...mbined to utilize the advantages of both actions for control REMARKS The PID action is the sum of P I and D actions 4 Reverse action Increases the manipulated variable output frequency if deviation X set point measured value is positive and decreases the manipulated variable if deviation is negative Deviation Set point Time Time Time PD action D action P action Measured value Time Time Time Deviat...

Page 135: ...minals used depends on the Pr 64 Pr 65 settings 3 The input signal terminal used depends on the setting of Pr 60 to Pr 63 The contact input signal AU Signal need not be turned on Set point X 0 X 0 Feedback signal Measured value Cooling Too cold down Hot up Set point Measured value Deviation Limit signal common For 2 wire type Detector Motor Power supply MCCB Inverter 0 24V power supply 1 STF STR 1...

Page 136: ... Low to indicate that it is reverse rotation REV or stop STOP Item Entry Description Set point Across terminals 2 5 Set 0V as 0 and 5V as 100 When 0 is set in Pr 73 5V selected for terminal 2 Set 0V as 0 and 10V as 100 When 1 is set in Pr 73 10V selected for terminal 2 Pr 93 Set the set point in Pr 93 Measured value Across terminals 4 5 4mA is equivalent to 0 and 20mA to 100 Parameter Number Name ...

Page 137: ...mbined mode When the computer has the speed command source in the computer link operation mode NET For external operation the voltage across 2 5 is the set point C3 value is equivalent to 0 and C4 value to 100 94 PID differential time 0 01 to 10s Time required for the differential D action to provide the same measured value as that for the proportional P action As the differential time increases g...

Page 138: ... time to a slightly lower value to stabilize the measured value Optimize parameters While the measured value is steady the proportional band and integral time may be reduced and the differential time increased throughout the operation When calibration is required Set point 50 Since the specifications of terminal 2 are such that 0 is equivalent to 0V and 100 to 5V enter 2 5V into terminal 2 For PU ...

Page 139: ...100 e g 60Hz When using the FR PU04 make calibration with Pr 903 Detector output calibration 1 Apply the output current of 0 detector setting e g 4mA across terminals 4 5 2 Make calibration using the calibration parameter C6 When using the FR PU04 make calibration with Pr 904 3 Apply the output current of 100 detector setting e g 20mA across terminals 4 5 4 Make calibration using the calibration p...

Page 140: ...al operation the frequency command value calculated by PID operation using 0Hz as standard is used without the frequency during the operation Related parameters X14 signal assignment Pr 60 to Pr 63 input terminal function selection refer to page 108 FUP FDN and RL signal assignment Pr 64 RUN terminal function selection Pr 65 A B C terminal function selection refer to page 110 Voltage input selecti...

Page 141: ...nsation time constant 0 5s 0 01 to 10s 97 Constant power range slip compensation selection 0 Rated slip Synchronous speed at base frequency rated speed 100 Synchronous speed at base frequency Parameter Setting Function 95 0 01 to 50 Used to set the rated motor slip 0 Slip compensation is not made 96 0 01 to 10s Used to set the slip compensation response time 97 0 Slip compensation is not made in t...

Page 142: ... in a low speed range Parameter Name Factory Setting Setting Range Remarks 98 Automatic torque boost selection motor capacity 0 1 to 3 7kW Setting is enabled when Pr 30 1 Parameter Setting Description 98 Ordinary V F control and torque boost Pr 0 Pr 46 are valid 0 1 to 3 7kW Automatic torque boost control valid Set the applied motor capacity or one rank lower motor capacity CAUTION During operatio...

Page 143: ...eters Applied motor setting Pr 71 applied motor refer to page 78 Automatic torque boost selection Pr 98 automatic torque boost selection motor capacity refer to page 132 The maintenance timer alarm signal Y95 is output when the cumulative energization time H1 maintenance timer of the inverter reaches the time set in H2 maintenance alarm output set time Used to alert the operator of the main circui...

Page 144: ...inverter The lifetime changes depending on the operating environment of the inverter Related parameters Assignment of Y95 signal to terminal Pr 64 RUN terminal function selection Pr 65 A B C terminal function selection Refer to page 110 The average value of the output current during constant speed operation and the maintenance timer value maintenance parameter H1 are output as pulses to the curren...

Page 145: ...e that the output time range is 0 5s to 9s and it is 0 5s when the output current average value is less than 10 of the setting value of output reference current H5 and 9s when exceeds 180 Example when H5 10A and the average value of output current is 15A As 15A 10A 5s 7 5 the current average value monitor signal is output as low pulse shape for 7 5s Y93 signal 1 cycle 20s 5 End pulse Output as low...

Page 146: ...utput is completed When the output current value inverter output current monitor is 0A on completion of the 1 cycle signal output the signal is not output until the speed becomes constant next time The current average value monitor signal Y93 is output as low pulse shape for 20s without data output under the following condition 1 when the motor is in the acceleration deceleration state on completi...

Page 147: ...r b2 to 10 When making frequent starts stops in the FR S520E 0 4K to 3 7K inverter use the optional brake resistor to increase the regenerative brake duty Para meter Name Factory Setting Setting Range Remarks b1 560 Regenerative function selection 0 0 When using the brake resistor MRS MYS type brake unit BU type high power factor converter FR HC power regenerative common converter FR CV 1 When usi...

Page 148: ...r parameter unit you can calibrate an analog meter connected to terminal FM to full scale deflection Terminal FM provides the pulse output By setting the calibration parameter C1 you can use the parameter to calibrate the analog meter connected to the inverter without providing a calibration resistor Parameter Name Factory Setting Setting Range Remarks C1 900 FM terminal calibration Setting is ena...

Page 149: ...e to enable setting SET SET 3 SET 8 SET Flicker Parameter setting complete SET 6 RUN PU EXT RUN RUN 7 1 MODE Pr 30 must be set to 1 2 Turn the to show Press the to show SET The parameter number read previously appears By turning the you can read another parameter SET Press the to return to the indication step 3 SET Press the twice to show the next parameter Press the to choose the parameter settin...

Page 150: ...apacity at the factory setting if the maximum output frequency reaches or exceeds 100Hz In this case the Pr 55 setting must be changed to the maximum frequency When the FR PU04 is used make calibration with Pr 900 POINT By setting the Pr 54 FM terminal function selection value preset Pr 55 frequency monitoring reference or Pr 56 current monitoring reference to the running frequency or current valu...

Page 151: ...alues to the factory settings Clear the parameters during a stop in the PU operation mode Parameter Name Factory Setting Setting Range Remarks CLr Parameter clear 0 0 1 10 0 Clear is not executed 1 Parameter clear 1 Calibration parameters C1 to C7 are not cleared 10 All clear 2 All settings including those of the calibration parameters C1 to C7 return to factory settings Setting is enabled when Pr...

Page 152: ...00 Communication operation H0001 External operation Computer link operation to external operation Using the computer program PU operation to computer link operation Switching must not be made External operation may be selected at and then switched to computer link operation at Computer link operation to PU operation Switching must not be made External operation may be selected at and then switched...

Page 153: ...d Enabled Enabled Inverter reset Disabled Disabled Enabled 2 Stop command Disabled Disabled Enabled Control circuit external terminal Inverter reset Enabled Enabled Enabled Run command Enabled Combined operation mode Enabled Enabled 1 Frequency setting Enabled Combined operation mode Enabled Enabled 1 CAUTION When the user program of the computer is used to make the running frequency setting by RS...

Page 154: ...ter reset POINTS When making RS 485 communication set any value other than 0 in the communication parameter n6 communication check time interval RS 485 communication is disabled if the setting is 0s Item Computer Conforming standard EIA 485 RS 485 Number of inverters connected 1 N max 32 inverters Communication speed Selected between 19200 9600 and 4800bps Control protocol Asynchronous Communicati...

Page 155: ...ength 2 bits n4 Parity check presence absence 0 Absent 1 Odd parity present 2 Even parity present n5 Number of communication retries 0 to 10 Set the permissible number of retries at occurrence of a data receive error If the number of consecutive errors exceeds the permissible value the inverter will come to an alarm stop OPT 65535 If a communication error occurs the inverter will not come to an al...

Page 156: ...ry operation with the user program The inverter comes to an alarm stop if the number of consecutive retries exceeds the parameter setting 2 On receipt of a data error occurrence the inverter returns reply data 3 to the computer again The inverter comes to an alarm stop if the number of consecutive data errors reaches or exceeds the parameter setting Data read Data write 1 5 4 3 2 1 2 Computer Data...

Page 157: ...rror request rejected D D D Absent F F 4 Computer processing delay time Absent Absent Absent Absent Absent Absent 5 Answer from computer in response to reply data 3 Data 3 is checked for error No error No inverter processing Absent Absent Absent Absent G Absent G Absent With error Inverter outputs 3 again Absent Absent Absent Absent H H REMARKS 1 Setting any of 0 1 to 999 in Pr 37 speed display an...

Page 158: ...e Data 4 Sum check 1 2 3 4 5 6 7 8 9 1 ENQ 2 Inverter station number Instruction code 4 Sum check 3 Waiting time 3 Waiting time 3 Waiting time 3 Waiting time Error code 2 Inverter station number 1 ACK 4 Number of characters Format C 2 Inverter station number Number of characters 1 NAK 4 Format D No data error detected Data error detected 1 2 3 4 1 2 3 4 5 Format E Format E 1 ETX Number of characte...

Page 159: ... below 2 Specify the inverter station numbers between H00 and H1F stations 0 to 31 in hexadecimal 3 When communication parameter n7 waiting time setting create the communication request data without waiting time in the data format The number of characters is decremented by 1 4 CR or LF code When data is transmitted from the computer to the inverter codes CR carriage return and LF line feed codes a...

Page 160: ...ecremented by 1 1 Number of data characters Refer to page 148 Communication specification Total number of bits See below Data sending time s Communication speed bps Name Number of Bits Stop bit length 1 bit 2 bits Data length 7 bits 8 bits Parity check Yes 1 bit No 0 bit Computer Inverter Inverter Computer Inverter data processing time waiting time data check time setting 10ms 12ms Computer Invert...

Page 161: ...er within the communication check time interval The send data has nothing to do with the station number Communication check is performed in computer link operation mode from at the first communication When the setting is communication check disconnection detection is not made When the setting is 0 RS 485 communication is disabled CAUTION When the setting is n6 communication check signal loss detec...

Page 162: ...ata without the computer s request For monitoring therefore design the program to cause the computer to provide a data read request as required 3 When the parameter setting is read or written the data of the link parameter expansion setting changes depending on the parameter For the data refer to the parameter instruction code list on page 206 E N Q 1 0 1 E 1 0 7 A D F 4 H05 H30 H31 H31 H45 H31 H3...

Page 163: ...ication request If communication is disabled during operation due to signal cable breakage etc the inverter cannot be stopped When the communication check time interval has elapsed the inverter will come to an alarm stop OPT The inverter can be coasted to a stop by switching on its RES signal or by switching power off If communication is broken due to signal cable breakage computer fault etc the i...

Page 164: ...ory setting 4 digits H0000 to HFFFF Speed in 1r min increments When Pr 37 0 1 to 999 expansion link parameter HFF 0 H000000 to HFFFFFF Speed in 0 01r min increments When Pr 37 0 1 to 999 expansion link parameter HFF 1 6 digits Output current H70 H0000 to HFFFF Output current hexadecimal in 0 01A increments 4 digits Alarm definition H74 to H75 H0000 to HFFFF Two most recent alarm definitions Alarm ...

Page 165: ...ion Code Description Number of Data Digits b0 b1 Forward rotation STF b2 Reverse rotation STR b3 Low speed RL b4 Middle speed RM b5 High speed RH b6 b7 b7 0 0 0 0 0 0 0 1 b0 For example 1 Example 1 H02 Forward rotation Example 2 H00 Stop b7 0 0 0 0 0 0 0 1 b0 For example 1 Example 1 H02 During forward rotation Example 2 H80 Stop due to alarm b0 Inverter running RUN b1 Forward rotation b2 Reverse r...

Page 166: ...erter RAM instruction code HED The minimum setting increments are 0 01Hz but setting can be made in only 0 1Hz increments When Pr 37 0 1 to 999 expansion link parameter HFF 0 H0000 to H03E7 0 to 999 Set speed in 1r min increments 4 digits 6 digits Set frequency write RAM and EEPROM HEE When Pr 37 0 1 to 999 expansion link parameter HFF 1 H0000 to HF3E58 0 to 999 000 Set speed in 0 001r min increme...

Page 167: ... Set any of H00 to H09 to change the parameter settings For details of the settings refer to the parameter instruction code list page 206 2 digits Write HFF 12 Second parameter changing Code HFF 1 Read H6C When setting the bias gain instruction code H5E to H61 HDE to HE1 parameters H00 Frequency 1 H01 Analog H02 Analog value of terminal 2 1 The gain frequencies may also be written using Pr 38 and ...

Page 168: ... Framing error The stop bit length is not as specified by initialization H5 Overrun error New data has been sent by the computer before the inverter completes receiving the preceding data H6 H7 Character error The character received is invalid other than 0 to 9 A to F control code Does not accept received data but is not brought to alarm stop H8 H9 HA Mode error Parameter write was attempted in ot...

Page 169: ...UB REC 20 COMST1 1 1 COMST1 2 1 10 OPEN COM1 9600 E 8 2 HD AS 1 Opening the communication file 40 COM 1 ON 50 D 01FB10000 Send data setting Sum code calculation 80 A MID D I 1 90 A ASC A 100 S S A 110 NEXT I 70 FOR I 1 TO LEN D 60 S 0 Addition of control and sum codes 120 D CHR H5 D RIGHT HEX S 2 ON OFF setting of circuit control signals RS ER Interrupt enable Interrupt definition for data receive...

Page 170: ...ter Computer External External Computer link operation frequency Computer Computer 2 External External 4 External External Selection function Pr 60 to Pr 63 settings 0 Low speed run command RL Computer External Computer External Pr 59 0 1 Middle speed run command RM Computer External Computer External Pr 59 0 2 High speed run command RH Computer External Computer External Pr 59 0 3 Second function...

Page 171: ...interlock MRS External External External External Pr 79 7 CAUTION When Pr 79 operation mode selection is set to 7 PU operation interlock function only the external terminal is made valid independently of the n8 and n9 settings because the MRS terminal is shared The operation mode at power on and at power restoration after instantaneous power failure can be selected Set 1 in n10 to select the compu...

Page 172: ...ode cannot be changed 8 X16 signal ON Started in the external operation mode Can be changed to the computer link operation mode by RS 485 communication X16 signal OFF Started in the PU operation mode Operation mode cannot be changed 1 0 Computer link operation mode Can be changed to the external operation mode by RS 485 communication 1 PU operation mode Operation mode cannot be changed 2 Computer ...

Page 173: ...for computer communication When performing parameter write frequently write them to the RAM Parameter Name Factory Setting Setting Range Remarks n12 342 EEPROM write selection 0 0 1 0 Written to RAM and EEPROM 1 Written to RAM only Not written to EEPROM Setting is enabled when Pr 30 1 REMARKS When the parameter setting is not written to EEPROM setting 1 the settings return to the original values v...

Page 174: ...el is not accepted The stop key is valid By setting the communication parameter n13 PU display language selection you can switch the display language of the parameter unit to another Parameter Name Factory Setting Setting Range Remarks n13 145 PU display language selection 0 0 to 7 Setting is enabled when Pr 30 1 n13 Setting Display Language 0 Japanese factory setting 1 English 2 German 3 French 4...

Page 175: ...ness with the and define that brightness with the of the parameter unit Parameter Name Factory Setting Setting Range Remarks n15 991 PU contrast adjustment 58 0 to 63 Setting is enabled when Pr 30 1 You can choose the main display screen of the parameter unit FR PU04 Parameter Name Factory Setting Setting Range Remarks n16 992 PU main display screen data selection 0 0 100 Setting is enabled when P...

Page 176: ...ction detects that the parameter unit FR PU04 has been disconnected from the inverter for longer than 1s and causes the inverter to provide an alarm output PUE and come to an alarm stop When the PU has been disconnected since before power on it is not judged as an alarm PU setting lock Control source of operation command frequency command and parameter setting is restricted to the operation panel ...

Page 177: ...ected without disconnected PU detection Operation panel is valid CAUTION The motor decelerates to a stop when the PU is disconnected during PU jog operation with n17 set to any of 0 10 operation is continued if the PU is disconnected REMARKS When RS 485 communication operation is performed through the RS 485 connector the reset selection PU stop selection function is valid but the disconnected PU ...

Page 178: ...168 MEMO ...

Page 179: ...r 1 3 PROTECTIVE FUNCTIONS This chapter explains the protective functions of this product Always read the instructions before using the equipment 3 1 Errors Alarms 170 3 2 Troubleshooting 181 3 3 Precautions for maintenance and inspection 184 ...

Page 180: ... the activation of the protective function the inverter s control power will be lost and the alarm output will not be held Alarm indication When the protective function is activated the operation panel display automatically switches to the above indication Resetting method When the protective function is activated the inverter output is kept stopped Unless reset therefore the inverter cannot resta...

Page 181: ...nel Indication OC2 FR PU04 Stedy Spd OC Name Overcurrent shut off during constant speed Description When the inverter output current reaches or exceeds approximately 200 of the rated inverter current during constant speed operation the protective circuit is activated to stop the inverter output Check point Check for sudden load change Check for output short circuit earth ground fault Corrective ac...

Page 182: ... the specified value due to excessive regenerative energy during constant speed the protective circuit is activated to stop the inverter output The circuit may also be activated by a surge voltage produced in the power supply system Check point Check for sudden load change Corrective action Keep load stable Install a power factor improving reactor Operation Panel Indication OV3 FR PU04 OV During D...

Page 183: ...tput current flows and overcurrent shut off does not occur 150 or less inverse time characteristics cause the electronic thermal relay function to be activated to stop the inverter output in order to protect the output transistors Output transistor protection from overheat Check point Check the motor for use under overload Corrective action Reduce the load weight Operation Panel Indication FIN FR ...

Page 184: ...on contacts open the inverter output is stopped Even if the relay contacts are reset automatically the inverter will not restart unless it is reset Check point Check for motor overheating Check that the value of 7 OH signal is set correctly in any of Pr 60 to Pr 63 input terminal function selection Corrective action Reduce the load and operating duty Operation Panel Indication OLT FR PU04 Stll Pre...

Page 185: ...Check that the FR PU04 is fitted securely Check the setting of the communication parameter n17 disconnected PU detection Corrective action Fit the FR PU04 securely Operation Panel Indication RET FR PU04 Retry No Over Name Retry count over Description If operation cannot be resumed properly within the number of retries set this function stops the inverter output Check point Find the cause of alarm ...

Page 186: ...rated inverter current flows in the motor this function stops the decrease in frequency until the overload current decreases to prevent the inverter from resulting in overcurrent shut off When the overload current has decreased below 150 this function decreases the frequency again Check point Check the motor for use under overload Corrective action The acceleration deceleration time may change Inc...

Page 187: ...voltage Description If the power supply voltage of the inverter decreases the control circuit will not operate properly and will result in decreased motor torque or increased heat generation To prevent this if the power supply voltage decreases below about 115VAC about 230VAC for the three phase 400V power input series about 58VAC for the single phase 100V power input series this function stops th...

Page 188: ...onnector RS 485 communication the operation of the operation panel is invalid Operation Panel Indication Er2 FR PU04 In PU EXT Mode OPERATOR ERR Name Write while running error mode designation error Description Write was performed during operation An attempt was made to change the Pr 79 setting to the operation mode where the run command has been input Write was performed in the external operation...

Page 189: ...ences between the actual alphanumeric characters and the digital characters displayed on the operation panel 3 1 4 Resetting the inverter The inverter can be reset by performing any of the following operations Note that the internal thermal integrated value of the electronic thermal relay function and the number of retries are cleared erased by resetting the inverter Recover about 1s after reset i...

Page 190: ...E key Parameter setting MODE MODE MODE Press MODE key Return Operation for displaying alarm history Four past alarms can be displayed by turning the setting dial The lastest alarm is ended by When no alarm exists is displayed Alarm history At powering on Monitor frequency setting ...

Page 191: ...ncy setting signal is 4 to 20mA Check that the output stop signal MRS or reset signal RES is not on Assign signals MRS and RES using Pr 60 to Pr 63 input terminal function selection Check that the sink or source jumper connector is fitted securely 3 Check the parameter settings Check that the reverse rotation prevention Pr 78 is not selected Check that the operation mode Pr 79 setting is correct C...

Page 192: ...rge Check that the rated motor frequency is set in the Pr 3 base frequency 3 2 6 Speed does not increase Check that the maximum frequency setting is correct Check that the load is not too heavy In agitators etc load may become heavier in winter Check that the torque boost setting is not too large to activate the stall prevention function Check that the brake resistor is not connected to terminals ...

Page 193: ...mode cannot be changed 1 External input signal 3 2 9 Operation panel display is not operating Make sure that terminals PC SD are not shorted Make sure that the connector is fitted securely across terminals P P1 Check that the was pressed SET WRITE 3 2 10 Parameter write cannot be performed Make sure that operation is not being performed signal STF or STR is not ON Make sure that you are not attemp...

Page 194: ...ults during operation 1 Motor operation fault 2 Improper installation environment 3 Cooling system fault 4 Abnormal vibration abnormal noise 5 Abnormal overheat discoloration During operation check the inverter input voltages using a tester 2 Cleaning Always run the inverter in a clean status When cleaning the inverter gently wipe dirty areas with a soft cloth immersed in neutral detergent or etha...

Page 195: ...not applied to the inverter 2 For the continuity test of the control circuit use a tester high resistance range and do not use the megger or buzzer 3 For the inverter conduct the insulation resistance test on the main circuit only as shown below and do not perform the test on the control circuit use the 500VDC megger 3 3 5 Pressure test Do not conduct a pressure test Deterioration may occur U V W ...

Page 196: ...and bolts Retighten 3 Check for overheat traces on the parts Contact the manufacturer 4 Check for stain Clean Conductors cables 1 Check conductors for distortion 2 Check cable sheaths for breakage and deterioration crack discoloration etc Contact the manufacturer Contact the manufacturer Transformer reactor Check for unusual odor and abnormal increase in whining sound Stop the device and contact t...

Page 197: ...manufacturer 2 Check for serious rust development Contact the manufacturer Aluminum electrolytic capacitor Check for liquid leakage in a capacitor and deformation trance Contact the manufacturer Cooling system Cooling fan 1 Check for unusual vibration and noise Replace the fan 2 Check for loose screws and bolts Retighten 3 Check for stain Clean Heatsink 1 Check for clogging Clean 2 Check for stain...

Page 198: ...ty the measured value is several to several ten s of ohms depending on the module type circuit tester type etc If all measured values are almost the same the modules are without fault Tester Polarity Process value Tester Polarity Process value Converter Module D1 R P Discontinuity D4 R N Continuity P R Continuity N R Discontinuity D2 S P Discontinuity D5 S N Continuity P S Continuity N S Discontin...

Page 199: ...ve maintenance the parts must be replaced periodically The design life of electrolytic capacitor is about ten years 36000h if used for 10 hours a day and 365 days a year in the average yearly ambient temperature of 40 C Part Name Standard Replacement Interval Description Cooling fan 2 to 3 years Replace as required Main circuit smoothing capacitor 10 years Replace as required On board smoothing ca...

Page 200: ... beside the main circuit terminal block of the inverter Unplug the connector and separate the inverter from the cooling fan 3 Remove the cooling fan cover Disengage the fixing hooks pointed by arrows to remove the cooling fan cover 4 Remove the cooling fan and cooling fan cover The cooling fan is secured by the fixing hooks Disengage the fixing hooks to remove the cooling fan and cooling fan cover...

Page 201: ...l environment conditions replace the capacitors about every 10 years When a certain period of time has elapsed the capacitors will deteriorate more rapidly Check the capacitors at least every year less than six months if the life will be expired soon The appearance criteria for inspection are as follows 1 Case Check the side and bottom faces for expansion 2 Sealing plate Check for remarkable warp ...

Page 202: ... page Examples of Measuring Points and Instruments CAUTION Use an FFT to measure the output voltages accurately A tester or general measuring instrument cannot measure accurately Moving iron type Electrodynamometer type Moving coil type Rectifier type Ar As At Vr Vs Vt W11 W12 W13 Au Av Aw Vu Vv Vw W21 W22 V U V W Instrument types Inverter Three phase power supply To motor Input voltage Input curr...

Page 203: ...Difference between the phases is within 1 of the maximum output voltage Output side current I2 U V and W line currents Moving iron type AC ammeter Caution 2 Current should be equal to or less than rated inverter current Difference between the phases is 10 or lower of the rated inverter current Output side power P2 U V W and U V V W Electrodynamic type single phase wattmeter P2 W21 W22 2 wattmeter ...

Page 204: ...mal Across A C Discontinuity Continuity Across B C Continuity Discontinuity CAUTION 1 Use an FFT to measure the output voltage accurately An FA tester or general measuring instrument cannot measure accurately 2 When the carrier frequency exceeds 5kHz do not use this instrument since using it may increase eddy current losses produced in metal parts inside the instrument leading to burnout In this c...

Page 205: ...pter 3 Chapter 4 Chapter 1 4 SPECIFICATIONS This chapter provides the specifications of this product Always read the instructions before using the equipment 4 1 Specification list 196 4 2 Outline dimension drawings 202 ...

Page 206: ... voltage remains unchanged at about that of the power supply 5 The power supply capacity changes with the values of the power supply side inverter impedances including those of the input reactor and cables Type FR S520E K C 0 1 0 2 0 4 0 75 1 5 2 2 3 7 Applied motor capacity kW 1 0 1 0 2 0 4 0 75 1 5 2 2 3 7 Output Rated capacity kVA 2 0 3 0 5 1 0 1 6 2 8 4 0 6 6 Rated current A 0 8 1 4 2 5 4 1 7 ...

Page 207: ...oltage value of the inverter output side voltage remains unchanged at about that of the power supply 5 The power supply capacity varies with the value of the power supply side inverter impedance including those of the input reactor and cables Type FR S540E K 0 4 0 75 1 5 2 2 3 7 Applied motor capacity kW 1 0 4 0 75 1 5 2 2 3 7 Output Rated capacity kVA 2 0 9 1 6 2 7 3 7 5 9 Rated current A 1 1 2 1...

Page 208: ... the inverter output side voltage remains unchanged at about that of the power supply 5 The power supply capacity changes with the values of the power supply side inverter impedances including those of the input reactor and cables Type FR S520SE K 0 1 0 2 0 4 0 75 1 5 Applied motor capacity kW 1 0 1 0 2 0 4 0 75 1 5 Output Rated capacity kVA 2 0 3 0 5 1 0 1 6 2 8 Rated current A 0 8 1 4 2 5 4 1 7 ...

Page 209: ...of the power supply side inverter impedances including those of the input reactor and cables 6 For single phase 100V power input the application of motor load reduces the output voltage about 10 to 15 Therefore the load must be reduced when a general purpose motor is used Type FR S510WE K 0 1 0 2 0 4 0 75 Applied motor capacity kW 1 0 1 0 2 0 4 0 75 Output Rated capacity kVA 2 0 3 0 5 1 0 1 6 Rate...

Page 210: ...n time 0 to 10s operation voltage 0 to 15 Input signals Frequency setting signal Analog input 0 to 5VDC 0 to 10VDC 4 to 20mA Digital input Entered from operation panel Start signal STF STR Forward and reverse rotation start signal automatic self holding input 3 wire input can be selected Use Pr 60 to Pr 63 for selection Reset Reset the alarm output when the protective function is activated Multi s...

Page 211: ... external thermal relay input selection automatic restart after instantaneous power failure forward reverse rotation prevention slip compensation operation mode selection PID control computer link operation RS 485 Output signals Operating Status 1 open collector signal can be selected from among inverter running up to frequency frequency detection overload warning zero current detection output cur...

Page 212: ...00V power supply Unit mm Capacity D D1 D2 0 1K 0 2K 80 5 10 52 0 4K 112 5 42 52 0 75K 132 5 62 52 Capacity D D1 D2 0 1K 0 2K 80 5 10 52 0 4K 142 5 42 82 0 75K 162 5 62 82 Capacity D D1 D2 0 1K 80 5 10 52 0 2K 110 5 10 82 0 4K 142 5 42 82 REMARKS For dimensions of the totally enclosed structure type refer to those of the standard type inverter of the same capacity φ5 hole D1 D2 D Rating plate 68 6 ...

Page 213: ... 170 158 142 5 72 52 5 Capacity W W1 D D1 D2 D3 0 4K 0 75K 108 96 129 5 59 52 5 1 5K 108 96 135 5 65 52 8 2 2K 108 96 155 5 65 72 8 3 7K 108 96 165 5 65 82 8 Capacity W W1 D D1 D2 D3 1 5K 108 96 155 5 65 72 8 Capacity W W1 D D1 D2 D3 0 75K 108 96 149 5 59 72 5 REMARKS The FR S540E 0 4K 0 75K and FR S510WE 0 75K do not have a cooling fan For dimensions of the totally enclosed structure type refer t...

Page 214: ...ng Panel cut dimension drawing Choose the mounting screws whose length will not exceed the effective depth of the mounting threads 5 M3 hole 5 4 hole Effective depth 4 5 40 23 75 11 75 81 5 1 25 1 5 17 16 5 1 5 72 15 10 5 18 5 80 48 24 13 20 21 5 14 5 13 40 Unit mm 125 ...

Page 215: ...205 APPENDIX APPENDIX 1 Parameter instruction code list 206 ...

Page 216: ...08 88 0 1s 0 9 Electronic thermal O L relay 09 89 0 01A 0 30 Extended function display selection 1E 9E 1 0 79 Operation mode selection 4F None 1 0 Func tion Parameter Number Name Instruction Code Computer Link Data Setting Increments Link Parameter Extension Setting Instruction Code 7F FF Read Write Standard operation functions 10 DC injection brake operation frequency 0A 8A 0 01Hz 0 11 DC injecti...

Page 217: ... Frequency setting voltage gain frequency 26 A6 0 01Hz 0 39 Frequency setting current gain frequency 27 A7 0 01Hz 0 40 Start time earth ground fault detection selection 28 A8 1 0 Output terminal functions 41 Up to frequency 29 A9 0 1 0 42 Output frequency detection 2A AA 0 01Hz 0 43 Output frequency detection for reverse rotation 2B AB 0 01Hz 0 Second functions 44 Second acceleration deceleration ...

Page 218: ...STR terminal function selection 3F BF 1 0 64 RUN terminal function selection 40 C0 1 0 65 A B C terminal function selection 41 C1 1 0 Operation selection functions 66 Retry selection 42 C2 1 0 67 Number of retries at alarm occurrence 43 C3 1 0 68 Retry waiting time 44 C4 0 1s 0 69 Retry count display erase 45 C5 1 0 70 Soft PWM setting 46 C6 1 0 71 Applied motor 47 C7 1 0 72 PWM frequency selectio...

Page 219: ...5C DC 0 1 0 93 PID action set point for PU operation 5D DD 0 01 0 94 PID differential time 5E DE 0 01s 0 Sub functions 95 Rated motor slip 5F DF 0 01 0 96 Slip compensation time constant 60 E0 0 01s 0 97 Constant power range slip compensation selection 61 E1 1 0 98 Automatic torque boost selection Motor capacity 62 E2 0 01kW 0 99 Motor primary resistance 63 E3 0 001Ω 0 Maintenance function H1 503 ...

Page 220: ...as frequency 5E DE 0 01Hz 1 6C EC 0 C3 902 Frequency setting voltage bias 5E DE 0 1 1 6C EC 1 C4 903 Frequency setting voltage gain 5F DF 0 1 1 6C EC 1 C5 904 Frequency setting current bias frequency 60 E0 0 01Hz 1 6C EC 0 C6 904 Frequency setting current bias 60 E0 0 1 1 6C EC 1 C7 905 Frequency setting current gain 61 E1 0 1 1 6C EC 1 C8 269 Parameter for manufacturer setting Clear parameters CL...

Page 221: ...er of communication retries 23 A3 1 3 n6 336 Communication check time interval 24 A4 0 1s 3 n7 337 Waiting time setting 25 A5 1 3 n8 338 Run command source 26 A6 1 3 n9 339 Speed command source 27 A7 1 3 n10 340 Link startup mode selection 28 A8 1 3 n11 341 CR LF selection 29 A9 1 3 n12 342 EEPROM write selection 2A AA 1 3 n13 145 PU display language selection 2D AD 1 1 n14 990 PU buzzer control 5...

Page 222: ...Revision Jun 2003 IB NA 0600152E A First edition Sep 2004 IB NA 0600152E B Three phase 400V power input specification single phase 200V power input specification single phase 100V power input specification Jun 2007 IB NA 0600152E C Precautions for maintenance inspection Partical review Addition Addition ...

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