Mitsubishi Electric FR-F500 Series Page 50 Instruction Manual Download

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INSTALLATION AND WIRING

2.3.6 Peripheral devices

(1) Selection of peripheral devices

Check the capacity of the motor to be used with the inverter you purchased. Appropriate peripheral devices

must be selected according to the capacity.

Refer to the following list and prepare appropriate peripheral devices:

1) 200V class

Rated current of Circuit Breaker (Note 1)

Inverter Type

Motor

Output

(kW (HP))

Power

Supply

Capacity

(kVA)

Standard

With power factor
improving reactor

Magnetic Contactor

FR-F520-0.75K

0.75 (1)

2.1

30AF 10A

S-N10

FR-F520-1.5K

1.5 (2)

4.0

30AF 15A

S-N10

FR-F520-2.2K

2.2 (3)

4.8

30AF 20A

30AF 15A

S-N10

FR-F520-3.7K

3.7 (5)

30AF 30A

S-N20, S-N21

FR-F520-5.5K

5.5 (7.5)

11.5

50AF 50A

50AF 40A

S-N25

FR-F520-7.5K

7.5 (10)

100AF 60A

50AF 50A

S-N35

FR-F520-11K

11 (15)

100AF 75A

S-N50

FR-F520-15K

15 (20)

225AF 125A

100AF 100A

S-N65

FR-F520-18.5K

18.5 (25)

225AF 150A

225AF 125A

S-N80

FR-F520-22K

22 (30)

225AF 175A

225AF 150A

S-N95

FR-F520-30K

30 (40)

225AF 225A

225AF 175A

S-N125

FR-F520-37K

37 (50)

400AF 250A

225AF 225A

S-N150

FR-F520-45K

45 (60)

400AF 300A

S-N180

FR-F520-55K

55 (75)

400AF 400A

400AF 350A

S-N220

2) 400V class

Rated current of Circuit Breaker (Note 1)

Inverter Type

Motor

Output

(kW (HP))

Power

Supply

Capacity

(kVA)

Standard

With power factor
improving reactor

Magnetic Contactor

FR-F540-0.75K

0.75 (1)

2.1

30AF 5A

S-N10

FR-F540-1.5K

1.5 (2)

4.0

30AF 10A

S-N10

FR-F540-2.2K

2.2 (3)

4.8

30AF 15A

30AF 10A

S-N10

FR-F540-3.7K

3.7 (5)

30AF 20A

30AF 15A

S-N20, S-N21

FR-F540-5.5K

5.5 (7.5)

11.5

30AF 30A

30AF 20A

S-N20, S-N21

FR-F540-7.5K

7.5 (10)

30AF 30A

S-N20, S-N21

FR-F540-11K

11 (15)

50AF 50A

50AF 40A

S-N20, (N25) (Note 4)

FR-F540-15K

15 (20)

100AF 60A

50AF 50A

S-N25, (N35) (Note 4)

FR-F540-18.5K

18.5 (25)

100AF 75A

100AF 60A

S-N35, (N50) (Note 4)

FR-F540-22K

22 (30)

100AF 100A

100AF 75A

S-N50

FR-F540-30K

30 (40)

225AF 125A

100AF 100A

S-N65

FR-F540-37K

37 (50)

225AF 150A

225AF 125A

S-N80

FR-F540-45K

45 (60)

225AF 175A

225AF 150A

S-N80, (N95) (Note 4)

FR-F540-55K

55 (75)

225AF 200A

225AF 175A

S-N125

Note: 1. Install the NFB according to the inverter capacity(motor capacity).

2. When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage of the inner parts of the

inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker.

3. For installations in the United States or Canada, the circuit breaker must be inverse time or instantaneous trip type.
4. Select a magnetic contactor indicated in parenthesis to use it for emergency stop during inverter driving.

Summary of Contents for FR-F500 Series

Page 1: ...O N M A N U A L F R F 5 0 0 T R A N S I S T O R I Z E D I N V E R T E R I N S T R U C T I O N M A N U A L C h a p t e r 1 O U T L I N E C h a p t e r 3 O P E R A T I O N C O N T R O L C h a p t e r 4 P A R A M E T E R S C h a p t e r 5 P R O T E C T I V E F U N C T I O N S C h a p t e r 6 S P E C I F I C A T I O N S C h a p t e r 2 I N S T A L L A T I O N A N D W I R I N G C h a p t e r 7 O P T I ...

Page 2: ...erate maintain or inspect the inverter until you have read through this instruction manual and appended documents carefully and can use the equipment correctly Do not use the inverter until you have a full knowledge of the equipment safety information and instructions In this instruction manual the safety instruction levels are classified into WARNING and CAUTION Assumes that incorrect handling ma...

Page 3: ... an electric shock or be injured Perform setting dial and key operations with dry hands to prevent an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise you may get an electric shock Do not change the cooling fan while power is on To do so will invite a hazardous condition 2 Fire Prevention CAUTION Mount the inverter on an incombustible surface...

Page 4: ...RH or less non condensing Storage temperature 20 C to 65 C 4 F to 149 F Ambience Indoors free from corrosive gas flammable gas oil mist dust and dirt Environment Altitude vibration Maximum 1000m 3280 80feet above sea level for standard operation After that derate by 3 for every extra 500m 1640 40feet up to 2500m 8202 00feet 91 5 9m s 2 or less conforming to JIS C 0040 Temperatures applicable for a...

Page 5: ...dition to the inverter s holding function install a holding device to ensure safety Before running an inverter which had been stored for a long period always perform inspection and test operation 5 Emergency stop CAUTION Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails When the breaker on the inverter pr...

Page 6: ...e harmonic suppression guidelines 31 2 3 3 Inverter generated noises and their reduction techniques 34 2 3 4 Leakage currents and countermeasures 37 2 3 5 Inverter driven 400V class motor 38 2 3 6 Peripheral devices 39 2 3 7 Instructions for compliance with U S and Canadian Electrical Codes 41 2 3 8 Instructions for compliance with the European Directives 42 2 3 9 Earthing Grounding EC version 44 ...

Page 7: ... 80 4 2 14 Acceleration deceleration pattern Pr 29 Pr 140 to Pr 143 81 4 2 15 Regenerative brake duty Pr 30 82 4 2 16 Frequency jump Pr 31 to Pr 36 83 4 2 17 Speed display Pr 37 Pr 144 84 4 2 18 Automatic torque boost Pr 38 Pr 39 85 4 2 19 Up to frequency sensitivity Pr 41 85 4 2 20 Output frequency detection Pr 42 Pr 43 Pr 50 86 4 2 21 Second stall prevention Pr 48 Pr 49 87 4 2 22 Monitor display...

Page 8: ...nd gain Pr 902 to Pr 905 160 4 2 57 PU buzzer control Pr 990 165 5 PROTECTIVE FUNCTIONS 166 5 1 Errors Alarms 166 5 1 1 Error alarm definitions 166 5 1 2 To know the operating status at the occurrence of an alarm 175 5 1 3 Correspondences between digital and actual characters 175 5 1 4 Alarm code output 176 5 1 5 Resetting the inverter 176 5 2 Troubleshooting 177 5 2 1 Motor remains stopped 177 5 ...

Page 9: ...ns 187 6 1 1 Model specifications 187 6 1 2 Common specifications 189 6 1 3 Outline dimension drawings 191 7 OPTIONS 195 7 1 Option List 195 7 1 1 Stand alone options 195 7 1 2 Inboard dedicated options 197 APPENDICES 198 Appendix 1 Data Code List 198 ...

Page 10: ...eviations DU Operation panel FR DU04 PU Operation panel FR DU04 and parameter unit FR PU04 Inverter Mitsubishi transistorized inverter FR F500 series Pr Parameter number PU operation Operation using the PU FR DU04 FR PU04 External operation Operation using the control circuit signals Combined operation Operation using both the PU FR DU04 FR PU04 and external operation Chapter 1 Chapter 2 Chapter 3...

Page 11: ...r Capacity plate Rating plate Rating plate FR F520 0 75K Symbol Voltage Class F520 200V class Symbol Applicable Motor Capacity 0 75K to 55K Indicates capacity in kW Input rating Output rating Serial number Inverter type MITSUBISHI MODEL INVERTER FR F520 0 75K INPUT OUTPUT SERIAL XXXXX XXXXX PASSED F540 400V class Symbol Specifications None Japanese specifications EC European specifications NA Nort...

Page 12: ...refully Inverter The life of the inverter is influenced by ambient temperature The ambient temperature should be as low as possible within the permissible range This must be noted especially when the inverter is installed in an enclosure Refer to page 7 Wrong wiring might lead to damage of the inverter The control signal lines should be kept fully away from the main circuit to protect them from no...

Page 13: ...ate Capacity plate 2 Without front cover Wiring cover PU connector Provided with modular jack type relay connector For use with RS 485 cable communication Modular jack type relay connector compartment Inboard option mounting positions Control circuit terminal block Main circuit terminal block Note The EC version of the FR F500 uses pheonix type connectors for the control circuit terminal block ...

Page 14: ...he operation panel is mounted and the front cover is removed remove the operation panel before reinstalling the front cover FR F520 15K to 22K FR F540 15K to 22K Removal 1 Remove the installation screw at top of the front cover 2 Hold both ends of the front cover top 3 Pull the front cover toward you to remove The front cover may be removed with the PU FR DU04 FR PU04 attached Reinstallation 1 Ins...

Page 15: ...umber is printed on the capacity plate of the front cover and the rating plate of the inverter Before reinstalling the front cover check the serial number to ensure that the cover removed is reinstalled to the inverter from where it was removed REMARKS Removal of the wiring port cover for option DATA PORT Push the DATA PORT from the back of the front cover to remove before fitting the communicatio...

Page 16: ...n cable 1 Remove the operation panel 2 Disconnect the modular jack type relay connector Place the disconnected modular jack type relay connector in the modular jack type relay connector compartment Modular jack type relay connector compartment Modular jack type relay connector 3 Securely plug one end of the connection cable into the PU connector modular jack type relay connector of the inverter an...

Page 17: ...nformation on the basic installation and wiring of this product Always read the instructions in this chapter before using the equipment 2 1 Installation 7 2 2 Wiring 9 2 3 Other wiring 30 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 ...

Page 18: ...o the panel cutting dimensions 2 The cooling section outside the enclosure has the cooling fan Do not use the inverter in any environment where it is exposed to waterdrops oil mist dust etc 7 Avoid places where the inverter is exposed to oil mist flammable gases fluff dust dirt etc Install the inverter in a clean place or inside a totally enclosed panel which does not accept any suspended matter 8...

Page 19: ...al mounting 1 Wiring cover and handling 22K or less 1 When cable conduits are not connected Cut the protective bushes of the wiring cover with nippers or a cutter before running the cables Wiring cover Protective bush WARNING Do not remove the protective bushes Otherwise the cable sheathes may be scratched by the wiring cover edges resulting in a short circuit or earth ground fault 2 When cable co...

Page 20: ...C 0 to 10VDC Selected Analog common 0 to 5VDC 0 to 10VDC Selected Note Note Motor Earth Ground Jumper Remove this jumper when using FR BEL Jumper Alarm output Running Up to frequency Instantaneous power failure Overload Frequency detection Open collector output common Common to sink and source Open collector outputs Meter e g frequency meter Moving coil type 1mA full scale Analog signal output 0 t...

Page 21: ...factory setting Jog operation can be performed with the start signal STF or STR RT Second acceleration deceleration time selection Turn on the RT signal to select the second acceleration deceleration time When the second functions such as second torque boost and second V F base frequency functions have been set these functions can also be selected by turning on the RT signal Input terminal functio...

Page 22: ...to or higher than the starting frequency factory set to 0 5Hz variable Switched high during stop or DC injection brake operation 1 Permissible load 24VDC 0 1A SU Up to frequency Switched low when the output frequency has reached within 10 of the set frequency factory setting variable Switched high during acceleration deceleration or stop 1 Permissible load 24VDC 0 1A OL Overload alarm Switched low...

Page 23: ...nder the influence of a charging current due to the stray capacitance of the wiring Therefore the maximum overall wiring length should be as indicated in the following table When two or more motors are connected to the inverter the total wiring length should be within the indicated value Inverter Capacity 0 75K 1 5K or more Non low acoustic noise mode 500m 1640 40feet 500m 1640 40feet Low acoustic...

Page 24: ...protective earth ground terminal Use contactor and no fuse breaker EN IEC standard compliant Use transformer or surge absorber EN IEC standard compliant Notes on Earthing Grounding Leakage currents flow in the inverter To prevent an electric shock the inverter and motor must be earthed grounded Use the dedicated earth ground terminal to earth ground the inverter Do not use the screw in the case ch...

Page 25: ...w size M6 R S T N P R1 S1 R S FR F520 1 5K 2 2K 3 7K U V W PR P1 PX Screw size M4 Jumper Screw size M4 Charge lamp T N P R1 S1 R S FR F520 45K U V W P1 Charge lamp Screw size M4 Screw size M10 Screw size M8 Jumper R S T N P R1 S1 R S FR F520 5 5K 7 5K U V W P1 PR PX Charge lamp Screw size M5 Screw size M5 Screw size M4 Jumper R S T N P R1 S1 R S FR F520 55K U V W P1 Charge lamp Screw size M4 Screw...

Page 26: ...1 S1 L21 N P FR F540 5 5K 7 5K 11K U V W P1 PR PX Screw size M5 Screw size M4 Charge lamp Screw size M4 Jumpers R L1 S L2 T L3 N P R L1 S L2 R1 L11 S1 L21 FR F540 45K 55K S L2 R L1 U V W P1 Jumper Screw size M4 Screw size M8 Screw size M8 Charge lamp T L3 N P R L1 S L2 R1 L11 S1 L21 FR F540 15K 18 5K 22K U V W P1 Jumper Screw size M6 Charge lamp Screw size M4 Screw size M6 R L1 S L2 T L3 N P R L1 ...

Page 27: ...U V W FR F540 0 75K to 3 7K M4 1 5 2 4 2 5 4 2 4 2 5 4 2 2 14 14 2 5 2 5 FR F540 5 5K M4 1 5 5 5 4 4 4 2 4 2 5 4 3 5 2 12 14 4 2 5 FR F540 7 5K M4 1 5 5 5 4 4 4 5 5 4 4 4 3 5 3 5 12 12 4 4 FR F540 11K M4 1 5 5 5 4 4 4 5 5 4 4 4 5 5 5 5 10 10 6 6 FR F540 15K M6 4 4 14 6 16 6 8 6 10 6 14 8 6 8 16 10 FR F540 18 5K M6 4 4 14 6 16 6 8 6 10 6 14 8 6 8 16 10 FR F540 22K M6 4 4 22 6 25 6 14 6 16 6 22 14 4...

Page 28: ... upper screws 2 Remove the lower screws 3 Pull out and remove the jumper 4 Connect the separate power supply cables for control circuit to the upper terminals R1 S1 L11 L21 Note 4 Power supply terminal block for control circuit Main power supply Power supply terminal block for control circuit R L1 S L2 T L3 R1 L11 S1 L21 Note 1 When the main circuit power R S T L1 L2 L3 is on do not switch off the...

Page 29: ...a twin contact to prevent a contact fault 4 It is recommended to use the cables of 0 75mm 2 gauge for connection to the control circuit terminals If the cable gauge used is 1 25mm 2 or more the front cover may be lifted when there are many cables running or the cables are run improperly resulting in an operation panel or parameter unit contact fault 2 Terminal block layout Japanese and NA version ...

Page 30: ...circuit terminals 2 Remove the jumper connector from the rear surface of the control circuit terminal block and place in required Logic position either Sink or Source S O U R C E C O N 3 C O N 2 S IN K CON1 S IN K C O N 3 C O N 2 S O U R C E S IN K C O N 3 C O N 2 S O U R C E EC version NA and Japanese version 3 Using care not to bend the pins of the control circuit connector reinstall the control...

Page 31: ...erter R When using an external power supply for transistor output use terminal PC as a common to prevent misoperation caused by undesirable current Do not connect terminal SD of the inverter with terminal 0V of the external power supply When using terminals PC SD as a 24VDC power supply do not install the power supply in parallel outside the inverter Doing so may cause misoperation due to undesira...

Page 32: ...e start signal forward rotation reverse rotation is shown on the right 2 Using the CS terminal This terminal is used to perform automatic restart after instantaneous power failure and commercial power supply inverter switch over operation Example Automatic restart after instantaneous power failure in sink logic Connect terminals CS SD and set a value other than 9999 in Pr 57 coasting time for auto...

Page 33: ...on cable a user program allows the inverter to be run and monitored and the parameter values to be read and written PU connector pin outs Viewed from the inverter receptacle side front 1 SG 2 P5S 3 RDA 4 SDB 5 SDA 6 RDB 7 SG 8 P5S 1 8 Note 1 Do not connect the PU connector to the computer s LAN board FAX modem socket or telephone modular connector Otherwise the product may be damaged due to electr...

Page 34: ...0 5mm 4P Do not use No 2 and No 8 pin P5S Mitsubishi Cable Industries Ltd 2 RJ 45 connector 5 554720 3 Tyco Electronics Corporation 2 Connection of a computer to multiple inverters one to n connection Computer RS 232C connector RS 232C cable Maximum 15m Converter Distributor 10BASE T cable 1 Station 1 Inverter RS 485 connector Station 2 Inverter RS 485 connector Station n Inverter RS 485 connector...

Page 35: ...ation 1 SG RDB RDA SDB SDA Station 2 SG RDB RDA SDB SDA Station n SG RDB RDA SDB SDA Inverter Inverter Inverter Termination resistor Note 2 Cable connection and signal direction 10 BASE T Cable Note 1 Make connections in accordance with the instruction manual of the computer used Fully check the terminal numbers of the computer as they differ between models 2 There may be the influence of reflecti...

Page 36: ...stor unit FR BR H THS TH2 TH1 P PR ON MC OFF MC Inverter Motor T Note 4 Note 1 Connect the inverter terminals P N and FR BU brake unit terminals so that their terminal signals match with each other Incorrect connection will damage the inverter 2 The wiring distance between the inverter brake unit and resistor unit should be within 5m 16 40feet If twisted wires are used the distance should be withi...

Page 37: ...tor in the brake unit fails the brake transistor bacomes extremely hot and it has a chance to get fire Therefore install a magnetic contactor on the inverter s power supply side to shut off current in case of failure 3 For the power supply of 400V class install a voltage reducing transformer 3 Connection of the FR HC high power factor converter option When connecting the high power factor converte...

Page 38: ...their signals match with each other After making sure that the wiring is correct set 2 in Pr 30 regenerative function selection For details refer to the instruction manual of the FR CV power regeneration common converter MC1 NFB R L11 Dedicated stand alone reactor FR CVL S L21 T L31 R2 L12 S2 L22 T2 L32 R2 L1 S2 L2 T2 L3 R L11 S L21 T MC1 P L N L U V W IM 3 phase AC power supply FR CV power regene...

Page 39: ... reactor option When using two or more inverters in the same system small impedance between the inverters will cause a regenerative current from the power regeneration converter to leak into the other inverters resulting in overcurrent alarm of the other inverters To prevent this install a power factor improving AC reactor on the power supply side for all the inverters 2 Do not insert NFB between ...

Page 40: ...re the inverter will automatically restart as soon as the power is restored 3 When the power supply used with the control circuit is different from the one used with the main circuit make up a circuit which will switch off the main circuit power supply terminals R S T L1 L2 L3 when the power supply terminals R1 S1 L11 L21 for the control circuit are switched off 4 Since the input signals to the co...

Page 41: ...h device Differs according to maker s device specifications Example of safeguard Install a reactor Increase the distance Safeguard The harmonic current generated from the inverter to the power supply differs according to various conditions such as the wiring impedance whether a power factor improving reactor is used or not and output frequency and output current on the load side For the output fre...

Page 42: ...oltage consumer who will install add or renew harmonic generating equipment If any of the maximum values are exceeded this guideline requires that consumer to take certain suppression measures Table 1 Maximum Values of Outgoing Harmonic Currents per 1kW Contract Power Received Power Voltage 5th 7th 11th 13th 17th 19th 23rd Over 23rd 6 6kV 3 5 2 5 1 6 1 3 1 0 0 9 0 76 0 70 22kV 1 8 1 3 0 82 0 69 0 ...

Page 43: ...nt A Fundamental Wave Current Converted from 6 6kV Rated Capacity Outgoing Harmonic Current Converted from 6 6kV No reactor 100 operation ratio Applied Motor kW 200V 400V mA kVA 5th 7th 11th 13th 17th 19th 23rd 25th 0 75 2 74 Note 1 37 83 0 97 53 95 34 03 7 055 6 391 3 569 2 573 2 158 1 494 1 5 5 50 Note 2 75 167 1 95 108 6 68 47 14 20 12 86 7 181 5 177 4 342 3 006 2 2 7 93 Note 3 96 240 2 81 156 ...

Page 44: ... series reactor the power factor improving capacitor has an effect of absorbing harmonic currents 4 Transformer multi phase operation Use two transformers with a phase angle difference of 30 as in combination to provide an effect corresponding to 12 pulses reducing low degree harmonic currents 5 AC filter A capacitor and a reactor are used together to reduce impedance at specific frequencies produ...

Page 45: ...vices which generate many noises which use magnetic contactors magnetic brakes many relays for example are installed near the inverter and the inverter may be effected by noises the following measures must be taken Provide surge suppressors for devices that generate many noises to suppress noises Fit data line filters refer to page 35 to signal cables Earth Ground the shields of the detector conne...

Page 46: ...o the signal cables to malfunction the devices and the following measures must be taken 1 Install easily affected devices as far away as possible from the inverter 2 Run easily affected signal cables as far away as possible form the inverter 3 Do not run the signal cables and power cables inverter I O cables in parallel with each other and do not bundle them 4 Use shielded cables for signal cables...

Page 47: ... 100 Induction noise can also be reduced by moving the signal cables away from the inverter output cables Separation of 30cm 11 81inches reduces noise to 1 2 1 3 By fitting the FR BSF01 or BLF on the inverter output side induction noise to the signal cables can be reduced Noise Terminal Voltage of Inverter and Example of Its Reduction by Noise Filters 0 1 0 3 0 5 1 3 5 10 30 20 60 80 100 120 0 FR ...

Page 48: ...er I O wiring and motor Since their values depend on the static capacitances carrier frequency etc take the following measures 1 To earth ground leakage currents Leakage currents may flow not only into the inverter s own line but also into the other line through the earth ground cable etc These leakage currents may operate earth ground leakage circuit breakers and earth ground leakage relays unnec...

Page 49: ...tic capacitances Motor Countermeasures Use the electronic overcurrent protection Pr 9 of the inverter Decrease the carrier frequency Note that motor noise increases Selection of Soft PWM Pr 240 will make it unoffending To ensure that the motor is protected against line to line leakage currents it is recommended to use a temperature sensor to directly detect motor temperature 2 3 5 Inverter driven ...

Page 50: ... of Circuit Breaker Note 1 Inverter Type Motor Output kW HP Power Supply Capacity kVA Standard With power factor improving reactor Magnetic Contactor FR F540 0 75K 0 75 1 2 1 30AF 5A 30AF 5A S N10 FR F540 1 5K 1 5 2 4 0 30AF 10A 30AF 10A S N10 FR F540 2 2K 2 2 3 4 8 30AF 15A 30AF 10A S N10 FR F540 3 7K 3 7 5 8 30AF 20A 30AF 15A S N20 S N21 FR F540 5 5K 5 5 7 5 11 5 30AF 30A 30AF 20A S N20 S N21 FR...

Page 51: ... 1000m 3280 80feet 0 17 Leakage current Ign mA 0 without noise filter 70m 229 66feet Leakage current Ig2 mA 33 1000m 3280 80feet 2 31 Motor leakage current Igm mA 0 18 Total leakage current mA 2 66 7 64 Reted sensitivity current mA Ig 10 30 100 Note 1 The NV should be installed to the primary power supply side of the inverter 2 Ground fault in the secondary side of the inverter can be detected at ...

Page 52: ...00V class Design the enclosure so that the ambient temperature humidity and ambience of the inverter will satisfy the above specifications Refer to page 190 2 Branch circuit protection For installation in United States branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes For installation in Canada branch circuit protection must b...

Page 53: ...r view of transistorized inverters for the EMC Directive A transistorized inverter is a component designed for installation in a control box and for use with the other equipment to control the equipment device Therefore we understand that the EMC Directive does not apply directly to transistorized inverters For this reason we do not place the CE mark on the transistorized inverters The CE mark is ...

Page 54: ...nced insulation between the inverter and other equipment or put a transformer between the main power supply and inverter Use the inverter under the conditions of overvoltage category II and contamination level 2 or less set forth in IEC664 a To meet the overvoltage category II insert an EN or IEC standard compliant insulating transformer or surge suppressor in the input of the inverter b To meet t...

Page 55: ...te dirty earthing grounding for inverter and motor installations an clean earting grounding for equipment such as sensors computers and audio equipment 2 Earthing Grounding methods Two main types of earth ground 1 To prevent electrical shocks Yellow and green cable 2 To prevent RFI induced malfunction Braided strap It is important to make a clear distinction between these two and to keep them sepa...

Page 56: ...tion control for use of this product Always read this chapter before using the equipment 3 1 Pre Operation Information 45 3 2 Operation Panel 48 3 3 Parameter Checking and Setting 54 3 4 Operation 58 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 ...

Page 57: ...he start signal and frequency setting signal are required to run the inverter 2 PU operation mode The inverter is operated from the keypad of the PU FR DU04 FR PU04 This mode does not require the operation signals to be connected and is useful for an immediate start of operation Preparation DU04 PU04 Inverter Operation unit Operation panel FR DU04 parameter unit FR PU04 Connection cable To be prep...

Page 58: ...U04 FR PU04 Direct setting and key setting Multi speed setting Terminal signal STF STR 4 Terminal signal 0 to 5VDC across 2 5 0 to 10VDC across 2 5 4 to 20mADC across 4 5 Multi speed selection Pr 4 to Pr 6 Pr 24 to Pr 27 Jog frequency Pr 15 Parameter unit FWD key REV key 4 Communication operation mode Communication operation can be performed by connecting a personal computer and the PU connector w...

Page 59: ...tly in a proper location Refer to page 7 Wiring check Make sure that the main and control circuits are wired correctly Make sure that the options and peripheral devices are selected and connected correctly Refer to page 9 Switch power on Power on is complete when the POWER lamp is lit correctly and the operation panel FR DU04 displays correct data ...

Page 60: ...ely FWD key Used to give a forward rotation command REV key Used to give a reverse rotation command STOP RESET key Used to stop operation Used to reset the inverter when its output is stopped by the protective function activated major fault Unit indications operating status indications Indication Description Hz Lit to indicate the frequency A Lit to indicate the current V Lit to indicate the volta...

Page 61: ... REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD Note 1 Hold down the SET key marked 1 for more than 1 5 s to change the current monitor to the power on monitor 2 Hold down the SET key marked 2 for more than 1 5 s to display four errors including the most recent one 3 Shifts to the parameter setting mode when in the external operation mode 3 2 4 Frequency setting Used to set the running fr...

Page 62: ...on STR signal connected to the control terminal 2 You cannot set any value that is outside the parameter setting range Write a value within the setting range Current setting Setting change Press for 1 5 s Middle digit flickers Most significant digit flickers Least significant digit flickers 0 to 9 Setting write Flicker To 3 2 6 Operation mode 0 to 9 7 times or 3 times 9 times or 1 times FR DU04 CO...

Page 63: ...EL Hz MON EXT PU A V REV FWD 1 Alarm history Four past alarms can be displayed with the key is appended to the most recent alarm When no alarm exists E _ _0 is displayed FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A ...

Page 64: ... MON EXT PU A V REV FWD REMARKS The Pr 75 Pr 180 to Pr 186 Pr 190 to Pr 195 and Pr 900 to Pr 905 values are not initialized 4 All clear Initialises the parameter values and calibration values to the factory settings SET SET SET Flicker Cancel FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTR...

Page 65: ...U04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD After writing the parameters always reset the inverter before operation Note 1 While the copy function is being activated the monitor display flickers The display returns to the lit up state on completion of the copy function 2 If a read error occurs during pa...

Page 66: ...ation Refer to 0 Torque boost Used to compensate for a voltage drop in the low frequency range to improve motor torque reduction in the low speed range 68 1 Maximum frequency 2 Minimum frequency Used to set the upper and lower limits of the output frequency 69 3 Base frequency Used to match the inverter outputs voltage frequency to the motor rating 70 4 Three speed setting high speed 5 Three speed...

Page 67: ...t the parameters from being rewritten by accidental operation 105 78 Reverse rotation prevention selection Used to prevent reverse operation trouble due to the false input of the start signal 106 79 Operation mode selection Use to choose the operation mode of the inverter 107 160 User group read selection Used to read the values of the basic parameters or all parameters 139 180 RL terminal functio...

Page 68: ...ng of acceleration and deceleration times Pr 7 acceleration time Pr 8 deceleration time Pr 44 second acceleration deceleration time Pr 45 second deceleration time Change this time to perform acceleration deceleration operation at any other time than those factory set Parameter Factory Setting Pr 7 acceleration time 7 5K or less 5 s 11K or more 15 s or longer Pr 8 deceleration time 7 5K or less 10 ...

Page 69: ...n input the signal to across terminals 4 5 and short terminals AU SD 7 Setting of frequency setting voltage current gain highest output frequency Pr 903 frequency setting voltage gain Pr 905 frequency setting current gain For voltage signal Pr 903 frequency setting voltage gain For current signal Pr 905 frequency setting current gain When performing operation at any frequency higher than the follo...

Page 70: ...ng sure that safety is ensured if the machine should become out of control Machine Make sure that the machine is free of damage Parameters Set the parameter values to match the operating machine system environment Test operation Perform test operation and make sure that the machine operates safely under light load at a low frequency After that start operation 3 ...

Page 71: ...itches are turned on during operation the motor decelerates to a stop 2 Reverse rotation Forward rotation FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD 3 Acceleration Constant speed Slowly turn the potentiometer frequency setting potentiometer full clockwise The frequency shown on the display increases gradually to 60 00Hz FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD 4 Deceleration Slowly tur...

Page 72: ...d press the SET key to write the frequency or FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD 3 Start Press the FWD or REV key The motor starts running The monitoring mode is automatically selected and the output frequency is displayed REV FWD or FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD 4 Stop Press the STOP RESET key The motor is decelerated to a stop FR DU04 CONTROL PANEL Hz MON EXT PU A ...

Page 73: ...art if both the forward and reverse rotation switches are turned on If both switches are turned on during operation the motor decelerates when Pr 250 9999 to a stop ON Reverse rotation Forward rotation FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD 4 Running frequency setting Using the parameter unit set the running frequency to 60Hz The operation command indication REV or FWD flickers Select the...

Page 74: ... change the functions of contact input terminals RL RM RH RT AU JOG CS and open collector output terminals RUN SU IPF OL FU Therefore signal names corresponding to the functions are used in the description of this chapter except in the wiring examples Note that they are not terminal names Note The settings in brackets refer to the EC version default settings Chapter 1 Chapter 2 Chapter 3 Chapter 4...

Page 75: ...0Hz 0 01Hz 0 5Hz 75 14 Load pattern selection 0 1 1 1 76 15 Jog frequency 0 to 120Hz 0 01Hz 5Hz 77 16 Jog acceleration deceleration time 0 to 3600 s 0 to 360 s 0 1 s 0 01 s 0 5 s 77 17 MRS input selection 0 2 1 0 78 19 Base frequency voltage 0 to 1000V 8888 9999 0 1V 9999 8888 70 20 Acceleration deceleration reference frequency 1 to 120Hz 0 01Hz 60Hz 50Hz 72 21 Acceleration deceleration time incre...

Page 76: ...to 60 s 0 1 s 1 0 s 91 Additional function 59 Remote setting function selection 0 1 2 1 0 93 60 Intelligent mode selection 0 3 4 9 1 0 95 61 Reference I for intelligent mode 0 to 500A 9999 0 01A 9999 96 62 Ref I for intelligent mode accel 0 to 150 9999 0 1 9999 96 63 Ref I for intelligent mode decel 0 to 150 9999 0 1 9999 96 65 Retry selection 0 to 5 1 0 97 66 Stall prevention operation level redu...

Page 77: ...999 122 132 Lower limit 0 to 100 9999 0 1 9999 122 133 PID action set point for PU operation 0 to 100 0 01 0 122 PID control 134 PID differential time 0 01 to 10 00 s 9999 0 01 s 9999 122 135 Commercial power supply inverter switch over sequence output terminal selection 0 1 1 0 129 136 MC switch over interlock time 0 to 100 0 s 0 1 s 1 0 s 129 137 Start waiting time 0 to 100 0 s 0 1 s 0 5 s 129 1...

Page 78: ...91 168 Sub functions 169 Parameters set by the manufacturer Do not set 170 Watt hour meter clear 0 0 140 Initial monitor 171 Actual operation hour meter clear 0 0 140 173 User group 1 registration 0 to 999 1 0 139 174 User group 1 deletion 0 to 999 9999 1 0 139 175 User group 2 registration 0 to 999 1 0 139 User functions 176 User group 2 deletion 0 to 999 9999 1 0 139 180 RL terminal function sel...

Page 79: ...pping frequency 0 to 120Hz 0 01Hz 0Hz 147 513 Auxiliary motor 2 stopping frequency 0 to 120Hz 0 01Hz 0Hz 147 514 Auxiliary motor 3 stopping frequency 0 to 120Hz 0 01Hz 0Hz 147 515 Auxiliary motor start delay time 0 to 3600s 0 1s 5s 147 Advanced PID control functions Note 5 516 Auxiliary motor stop delay time 0 to 3600s 0 1s 5s 147 900 FM terminal calibration 158 901 AM terminal calibration 158 902...

Page 80: ...ible operation according to analog signal polarity Pr 28 Pr 73 Sub motor operation Pr 0 Pr 3 Pr 7 Pr 8 Pr 44 Pr 45 Pr 46 Pr 47 To make desired output characteristics Pr 100 to Pr 109 Operation via communication with personal computer Pr 117 to Pr 124 Pr 160 Operation under PID control Pr 73 Pr 79 Pr 128 to Pr 134 Pr 160 Pr 180 to Pr 186 Pr 190 to Pr 195 Advanced PID control NA EC versions only Pr ...

Page 81: ... the RT signal is on Note 3 Note 1 When the Pr 0 setting is either of the following values for 5 5K and 7 5K it is automatically changed when the Pr 71 setting is changed 1 When Pr 0 setting is 3 factory setting The Pr 0 setting is changed to 2 automatically when the Pr 71 setting is changed from general purpose motor selection value 0 2 to constant torque motor selection value 1 2 When Pr 0 setti...

Page 82: ...r than the setting the output frequency is clamped at the maximum frequency Use Pr 2 to set the lower limit of the output frequency Note When the frequency setting analog signal is used to run the motor beyond 60Hz change the Pr 903 and Pr 905 values If Pr 1 is only changed the motor cannot run beyond 60Hz CAUTION When the Pr 2 setting is higher than the Pr 13 starting frequency value note that th...

Page 83: ...etting Setting Range Remarks 3 60Hz 50Hz 0 to 120Hz 19 9999 8888 0 to 1000V 8888 9999 8888 95 of power supply voltage 9999 Same as power supply voltage 47 9999 0 to 120Hz 9999 9999 Function invalid Pr 19 Pr 3 Pr 47 Output frequency Hz Output voltage Setting Use Pr 3 and Pr 47 to set the base frequency rated motor frequency Pr 47 Second V F base frequency is valid when the RT signal is on Note 3 Us...

Page 84: ...e corresponding parameters Each speed frequency can be set as desired between 0 and 120Hz during inverter operation After the required multi speed setting parameter has been read the setting can be changed by pressing the key In this case when you release the key press the SET key to store the set frequency When using the FR PU04 option press the WRITE key Note 1 The multi speed settings override ...

Page 85: ... Output frequency Hz Running frequency Time Pr 7 Pr 44 Acceleration time Setting Use Pr 21 to set the acceleration deceleration time and minimum setting increments Set value 0 factory setting 0 to 3600 s minimum setting increments 0 1 s Set value 1 0 to 360 s minimum setting increments 0 01 s When you have changed the Pr 21 setting set the deceleation time again Use Pr 7 and Pr 44 to set the accel...

Page 86: ...rcurrent protection Pr 9 Pr 9 electronic thermal O L relay Set the current of the electronic overcurrent protection to protect the motor from overheat This feature provides the optimum protective characteristics including reduced motor cooling capability at low speed Parameter Number Factory Setting Setting Range 9 Rated output current 0 to 500A Setting Set the rated current A of the motor Normall...

Page 87: ...ed to the frequency set in Pr 13 and braked Use Pr 11 to set the period during when the brake is operated By setting 8888 in Pr 11 the DC injection brake is operated while the X13 signal is on Use any of Pr 180 to Pr 186 to assign the terminal used to input the X13 signal Use Pr 12 to set the percentage of the power supply voltage When using the inverter dedicated motor constant torque motor SF JR...

Page 88: ...ange Frequency setting signal V Time Note The inverter will not start if the frequency setting signal is less than the value set in Pr 13 starting frequency For example when 5Hz is set in Pr 13 the motor will start running when the frequency setting signal reaches 5Hz CAUTION When the Pr 13 setting is lower than the Pr 2 value note that the motor will start running at the preset speed by merely tu...

Page 89: ...put voltage is automatically set by the intelligent mode Refer to page 95 Parameter Number Factory Setting Setting Range 14 1 0 1 100 Pr 14 0 Output frequency Hz For constant torque loads e g conveyor cart Output voltage Base frequency Output frequency Hz For variable torque loads Fan pump 100 Base frequency Pr 14 1 Output voltage Setting Output Characteristics Application 0 For constant torque lo...

Page 90: ...eration can also be performed using the PU FR DU04 FR PU04 Set the frequency and acceleration deceleration time for jog operation Parameter Number Factory Setting Setting Range Remarks 15 5Hz 0 to 120Hz 0 to 3600 s When Pr 21 0 16 0 5 s 0 to 360 s When Pr 21 1 Pr 20 Pr 15 Pr 16 ON ON ON JOG signal Reverse rotation STR Output frequency Hz Jog frequency setting range Reverse rotation Time Forward ro...

Page 91: ...f the output Parameter Number Factory Setting Setting Range 17 0 0 2 Setting Pr 17 Setting Specifications of MRS Signal 0 Normally open input 2 Normally closed input N C contact input specifications Wiring example For sink logic MRS SD MRS SD Setting 0 Factory setting Setting 2 Output stop Output stop Inverter Inverter Pr 19 Refer to Pr 3 Pr 20 Pr 21 Refer to Pr 7 Pr 8 ...

Page 92: ...order to provide torque during stall prevention Pr 154 is factory set not to reduce the output voltage The setting of reducing the output voltage further decreases the probability of overcurrent trip occurrence The stall prevention operation level can be varied by entering the analog signal into terminal 1 Parameter Number Factory Setting Setting Range Remarks 22 120 0 to 150 9999 9999 Analog vari...

Page 93: ...evention operation level The auxiliary input and override functions are not activated CAUTION Do not set a too small value as the stall prevention operation current Otherwise torque generated will reduce Test operation must be performed Stall prevention operation during acceleration may increase the acceleration time Stall prevention operation during constant speed may change the speed suddenly St...

Page 94: ...make acceleration deceleration in a short time up to the 60Hz or higher speed range In this acceleration deceleration pattern fb base frequency is always the inflection point of an S shape and you can set the acceleration deceleration time according to the reduction in motor torque in the 60Hz or higher constant output operation range 2 S shaped acceleration deceleration B Prevention of cargo coll...

Page 95: ...dination with the high power factor converter FR HC or power regeneration common converter FR CV use the inverter operation enable signal to shut off the inverter output Enter the RDY signal of the high power factor converter or the RDYB signal of the power regeneration common converter X11 FR HC connection instantaneous power failure detection signal When the computer link inboard option FR A5NR ...

Page 96: ...is frequency Parameter Number Factory Setting Setting Range Remarks 31 9999 0 to 120Hz 9999 9999 Function invalid 32 9999 0 to 120Hz 9999 9999 Function invalid 33 9999 0 to 120Hz 9999 9999 Function invalid 34 9999 0 to 120Hz 9999 9999 Function invalid 35 9999 0 to 120Hz 9999 9999 Function invalid 36 9999 0 to 120Hz 9999 9999 Function invalid Pr 31 Pr 32 Pr 33 Pr 34 Pr 35 Pr 36 Frequency jump Runni...

Page 97: ...etting unit and the running speed setting unit in the PU operation mode depend on the combination of the Pr 37 and Pr 144 settings as indicated below Running Speed Monitor Display Parameter Setting Unit Running Speed Setting Unit Pr 37 Setting Pr 144 Setting Speed of 4 pole motor r min 0 0 0 2 to 10 Hz 1 to 9998 102 to 110 Motor speed r min r min 0 102 to 110 Hz 1 to 9998 0 Machine speed r min 1 t...

Page 98: ...ency sensitivity Pr 41 Pr 41 up to frequency sensitivity The ON range of the up to frequency signal SU output when the output frequency reaches the running frequency can be adjusted between 0 and 100 of the running frequency This parameter can be used to ensure that the running frequency has been reached or used as the operation start signal etc for related equipment Parameter Number Factory Setti...

Page 99: ...ing Setting Range Remarks 42 6Hz 0 to 120Hz 43 9999 0 to 120Hz 9999 9999 Same as Pr 42 setting 50 30Hz 0 to 120Hz Setting Refer to the figure below and set the corresponding parameters When Pr 43 9999 the Pr 42 setting applies to forward rotation and the Pr 43 setting applies to reverse rotation Pr 50 Pr 42 Pr 50 Pr 43 Output signal FU FU2 Output frequency Hz Forward rotation Reverse rotation Time...

Page 100: ...tall prevention function when the RT signal switches on When Pr 49 9999 and Pr 48 0 the stall prevention operation level is 0 when the frequency is equal to or less than the value set in Pr 49 2 When the stall prevention operation level signal input function is selected Pr 22 9999 setting 9999 in Pr 49 changes the stall prevention operation level from the value of the stall prevention operation le...

Page 101: ...ay 0 Output frequency Hz 0 100 0 100 1 1 1 Pr 55 Output current A 0 100 0 100 2 2 2 Pr 56 Output voltage V 0 100 0 100 3 3 3 400V or 800V Alarm display 0 100 0 100 Frequency setting Hz 5 5 5 5 Pr 55 Running speed r min 6 6 6 6 Pr 55 value converted into Pr 37 value Converter output voltage V 8 8 8 8 400V or 800V Regenerative brake duty Electronic overcurrent protection load factor 10 10 10 10 Prot...

Page 102: ...When the operation panel FR DU04 is used the display shows after 9999 or more hours have elapsed Whether 9999 or more hours have elapsed or not can be confirmed on the parameter unit FR PU04 9 The actual operation time is not calculated unless the inverter has operated for longer than one hour continuously 10 When the operation panel FR DU04 is used the display unit is Hz V or A only REMARKS For t...

Page 103: ...lection PU Level Display Selection Pr 53 Setting FM Terminal Function Selection Pr 54 Setting AM Terminal Function Selection Pr 158 Setting Output frequency Hz 1 1 1 Frequency setting Hz 5 5 5 Frequency monitoring reference Pr 55 Running speed Pr 37 6 6 6 Output current A 2 2 2 Output current peak value A 11 11 11 Current monitoring reference Pr 56 Load meter A 17 17 17 Setting using Pr 55 Pr 56 S...

Page 104: ...tion alarm output signal being output at occurrence of an instantaneous power failure Parameter Number Factory Setting Setting Range Remarks 57 9999 0 0 1 to 5 s 9999 9999 No restart 58 1 0 s 0 to 60 s 162 0 0 1 0 Frequency search 1 No frequency search 163 0 s 0 to 20 s 164 0 0 to 100 165 120 0 to 150 STF IM NFB CS SD CS SD S1 L21 R1 L11 T L3 S L2 R L1 MC1 MC2 MC3 W V U Connect CS SD for use of on...

Page 105: ...eed search an overcurrent OCT alarm may take place disabling the motor from starting 3 When Pr 57 9999 the inverter will not run if the CS signal remain off 4 When Pr 162 0 connection of two or more motors to one inverter will make the inverter function improperly The inverter will not start properly 5 When Pr 162 0 the DC injection brake is operated instantly on detection of restarting speed Ther...

Page 106: ...ction Frequency setting storage function E2 PROM 0 No 1 Yes Yes 2 Yes No Use Pr 59 to select whether the remote setting function is used or not and whether the frequency setting storage function in the remote setting mode is used or not When remote setting function yes is selected the functions of signals RH RM and RL are changed to acceleration RH deceleration RM and clear RL Frequency setting st...

Page 107: ... set frequency stored in the last operation if power is reapplied before one minute has elapsed from when both the RH and RM signals turned off on Clear RL Acceleration RH Forward rotation STF Power Output frequency Hz ON ON ON ON ON remotely set frequency stored in the last operation remotely set frequency stored in the last operation within one minute Deceleration RM ON OFF When the remotely set...

Page 108: ...4 Energy saving mode Note 4 Tunes the output voltage online to minimize the inverter output power during constant speed operation Appropriate for energy saving applications such as fan and pump operation Output voltage 9 Optimum excitation control mode Note 4 Optimizes the excitation current as an energy saving technique to maximize the motor efficiency Appropriate for further energy saving applic...

Page 109: ...er current 62 9999 0 to 150 9999 63 9999 0 to 150 9999 Setting 1 Pr 61 Reference I for intelligent mode Setting Reference Current 9999 factory setting Referenced from rated inverter current 0 to 500A Referenced from setting rated motor current 2 Pr 62 Ref I for intelligent mode accel The reference current setting at acceleration can be changed Setting Reference Current 9999 factory setting 100 is ...

Page 110: ...n select whether retry is made or not alarms reset for retry number of retries made and waiting time Parameter Number Factory Setting Setting Range 65 0 0 to 5 67 0 0 to 10 101 to 110 68 1 s 0 to 10 s 69 0 0 Setting Use Pr 65 to select alarms to be reset for retry Errors Reset for Retry Setting Display 0 1 2 3 4 5 E OC1 E OC2 E OC3 E OV1 E OV2 E OV3 E THM E THT E IPF E UVT E FIN E GF E LF E OHT E ...

Page 111: ...r than the time set in Pr 68 2 If alarms occur consecutively within a period four times longer than the above waiting time the operation panel FR DU04 may show data different from the most recent data or the parameter unit FR PU04 may show data different from the first retry data The data stored as the error reset for retry is only that of the alarm which occurred the first time 3 When an inverter...

Page 112: ... and Pr 12 settings are automatically changed depending on the Pr 71 setting Pr 71 0 2 1 Pr 0 3 2 Pr 12 4 2 Note 1 When 8888 or 9999 is set in Pr 19 2 cannot be set in Pr 71 To set 2 in Pr 71 set the appropriate value other than 9999 in Pr 19 2 When 2 is set in Pr 71 Pr 100 to Pr 109 are displayed on the parameter unit FR PU04 In other settings if any of Pr 100 to Pr 109 settings is changed the ne...

Page 113: ... to the following list and set the parameters Parameter Number Factory Setting Description 72 0 to 15 PWM carrier frequency can be changed The setting displayed is in kHz Note that 0 indicates 0 7kHz and 15 indicates 14 5kHz 0 Soft PWM invalid 240 1 When any of 0 to 5 is set in Pr 72 Soft PWM is made valid Note 1 A reduced PWM carrier frequency will decrease inverter generated noise and leakage cu...

Page 114: ...4 0 to 10V 5 0 to 5V Invalid No Note 3 10 0 to 10V 11 0 to 10V 12 0 to 5V 13 Invalid 0 to 5V 14 0 to 10V 15 ON Yes 0 to 5V Invalid Yes Valid Note 1 The value of terminal 1 frequency setting auxiliary input is added to the main speed setting signal of terminal 2 or 4 2 When override has been selected terminal 1 or 4 is for the main speed setting and terminal 2 is for the override signal 50 to 150 a...

Page 115: ...om the inverter for more than 1 s the inverter outputs an alarm code E PUE and comes to an alarm stop PU stop selection When an alarm occurs in any operation mode you can stop the motor from the PU by pressing the STOP RESET key Parameter Number Factory Setting Setting Range 75 14 0 to 3 14 to 17 Setting Pr 75 Setting Reset Selection PU Disconnection Detection PU Stop Selection 0 Reset input norma...

Page 116: ...the electronic overcurrent protection and regenerative brake duty are reset and the motor coasts 2 The PU disconnection detection function judges that the PU is disconnected when it is removed from the inverter for more than 1 s If the PU had been disconnected before power on it is not judged as an alarm 3 To resume operation reset the inverter after confirming that the PU is connected securely 4 ...

Page 117: ...g Range 76 0 0 1 2 Setting Alarm code output Output Terminals Pr 76 Setting SU IPF OL FU 0 Alarm code is not output Depends on Pr 190 to Pr 195 1 Alarm code bit 3 Alarm code bit 2 Alarm code bit 1 Alarm code bit 0 2 When an alarm occurs an alarm code signal is output Output signal is the same as in 1 When operation is normal an operation status signal is output Output signal is the same as in 0 No...

Page 118: ...n current 136 MC switch over interlock time 49 Second stall prevention operation frequency 137 Start waiting time 60 Intelligent mode selection 138 Commercial power supply inverter switch over selection at alarm occurrence 61 Reference current 139 Automatic inverter commercial power supply switch over frequency 66 Stall prevention operation reduction starting frequency 180 RL terminal function sel...

Page 119: ...art signal Used for a machine which runs only in one direction e g fan pump The setting of this function is valid for the PU external and communication operations Parameter Number Factory Setting Setting Range 78 0 0 1 2 Setting Pr 78 Setting Function 0 Both forward and reverse rotations allowed 1 Reverse rotation disallowed 2 Forward rotation disallowed Pr 79 operation mode selection Related para...

Page 120: ...l input terminal 2 4 1 jog multi speed selection Start signal Input from the PU FR DU04 FR PU04 FWD key REV key 6 Switch over mode Switch over between PU operation external operation and computer link operation when the communication option such as the FR A5NR is used modes can be done while running 7 External operation mode PU operation interlock X12 signal ON May be switched to PU operation mode...

Page 121: ... switch over command to the external mode is sent from the computer Rotation direction is determined by the external operation input signal Set frequency is determined by the external frequency setting signal Computer link operation to PU operation 1 Select the PU operation mode with the operation panel or parameter unit Rotation direction and set frequency are the same as those of computer link o...

Page 122: ... value to other than 7 in the PU operation mode causes the MRS signal to provide the ordinary MRS function output stop Also as soon as 7 is set in Pr 79 the MRS signal acts as a PU interlock signal 6 When the MRS signal is used as the PU external interlock signal the signal logic conforms to the Pr 17 setting When Pr 17 2 read ON for OFF and OFF for ON in the above explanation 3 Operation mode ext...

Page 123: ... parameters Parameter Number Factory Setting Setting Range Remarks 100 9999 0 to 120Hz 9999 101 0 0 to 1000V 102 9999 0 to 120Hz 9999 103 0 0 to 1000V 104 9999 0 to 120Hz 9999 105 0 0 to 1000V 106 9999 0 to 120Hz 9999 107 0 0 to 1000V 108 9999 0 to 120Hz 9999 109 0 0 to 1000V Set 2 in Pr 71 and a value other than 8888 and 9999 in Pr 19 These functions are active only when Pr 60 0 0 V F5 V F4 V F3 ...

Page 124: ...th data length Pr 120 parity check presence absence Pr 121 number of communication retries Pr 122 communication check time interval Pr 123 waiting time setting Pr 124 CR LF presence absence selection Used to perform required settings for RS 485 communication between the inverter and personal computer Using the inverter setup software FR SW SETUP WE or WJ for Japanese version parameter setting moni...

Page 125: ... two or more inverters are connected to one personal computer 48 4800 bps 96 9600 bps 118 Communication speed 192 19200 bps 0 Stop bit length 1 bit 8 bits 1 Stop bit length 2 bits 10 Stop bit length 1 bit 119 Stop bit length data length 7 bits 11 Stop bit length 2 bits 0 Absent 1 Odd parity present 120 Parity check presence absence 2 Even parity present 0 to 10 Set the permissible number of retrie...

Page 126: ... time Present Present Present Absent Present Present No error Request accepted C C C Absent E E E 3 Reply data from the inverter Data 1 is checked for error With error request rejected D D D Absent F F 4 Computer processing delay time Absent Absent Absent Absent Absent Absent No error No inverter processing Absent Absent Absent Absent G G 5 Answer from computer in response to reply data 3 Data 3 i...

Page 127: ...ead data Sum check Number of characters Format E 3 ETX 4 Read data Inverter station number Sum check 4 3 ETX 3 STX Data error detected Format F 3 NAK Error code 4 Inverter station number 4 Send data from computer to inverter during data read 1 2 3 4 1 2 3 4 No data error detected 3 ACK Format G Inverter station number Number of characters Format H 4 3 NAK Data error detected 4 Inverter station num...

Page 128: ...data check time set value 10ms 12ms 10ms or more required 10ms or more required refer to the following calculation expression STX ACK ENQ Computer Inverter Inverter Computer refer to the following calculation expression Inverter data processing time waiting time data check time set value 10ms 12ms 10ms or more required Data sending time refer to the following calculation expression ENQ Data sendin...

Page 129: ...31 45 31 31 30 37 41 44 1F4 H H H H H H H H H H 0 1 1 7 0 3 0 H02 H30 H31 H37 H31 H37 H30 H03 H33 H30 7 Example2 Inverter Computer ASCII code Binary code Sum check code STX Station number Read data ETX Sum 30 31 31 37 37 30 130 H H H H H H H ENQ When Pr 123 waiting time setting 9999 create the communication request data with no waiting time in the data format The number of characters is decreased ...

Page 130: ...on at data receive Interrupt enable Transmission data setting Sum code calculation Addition of control and sum codes Data transmission Interrupt data receive Interrupt occurrence at data receive Receive data processing Data import Screen display General flowchart Line number 10 40 50 140 I O file initial setting Transmission data processing Data setting Sum code calculation Data transmission Inter...

Page 131: ...or H72 H0000 to HFFFF Monitored data selected by instruction code HF3 4 digits H01 to H0E Monitor selection data Data Description Incre ments Data Description Incre ments H01 Output frequency 0 01Hz H0A Electronic overcurrent protection load factor 0 1 H02 Output current 0 01A H0B Output current peak value 0 01A Read H73 H03 Output voltage 0 1V H0C Converter output voltage peak value 0 1V H05 Freq...

Page 132: ...r reset HFD H9696 Resets the inverter As the inverter is reset on start of communication by the computer the inverter cannot send reply data back to the computer 4 digits 7 Alarm definition batch clear HF4 H9696 Batch clear of alarm history 4 digits All parameters return to the factory settings Any of four different clear operations is performed according to the data Pr Data Communi cation Pr Cali...

Page 133: ...Sum check error The sum check code in the computer does not match that of the data received by the inverter H3 Protocol error Data received by the inverter is in the wrong protocol data receive is not completed within the given time or CR and LF are not as set in the parameter H4 Framing error The stop bit length is not as specified H5 Overrun error New data has been sent by the computer before th...

Page 134: ...ble 1 1 As set in the operation and speed command source parameters 2 At occurrence of RS 485 communication fault the inverter cannot be reset from the computer 3 As set in Pr 75 4 As set in Pr 77 7 Operation at alarm occurrence Operation Mode Fault Location Status Communication Operation PU connector External Operation Computer link Operation inboard option used Inverter operation Stop Stop Stop ...

Page 135: ... advanced PID control NA EC versions only Parameter Number Factory Setting Setting Range Remarks 128 10 10 11 20 21 30 31 Note 30 31 Setting valid only under advanced PID control 129 100 0 1 to 1000 9999 9999 No proportional control 130 1 s 0 1 to 3600 s 9999 9999 No integral control 131 9999 0 to 100 9999 9999 Function invalid 132 9999 0 to 100 9999 9999 Function invalid 133 0 0 to 100 134 9999 0...

Page 136: ...portional control action P and differential control action D for providing a manipulated variable in response to deviation speed to improve the transient characteristic Operation example for proportional changes of process value Note PD action is the sum of P and D actions Time Time Time Deviation P action D action PD action Set point Process value 3 PID action The PI action and PD action are comb...

Page 137: ...ariable output frequency Deviation Positive Negative Reverse action Forward action 3 Wiring example Sink logic Pr 128 20 Pr 183 14 Pr 192 16 Pr 193 14 Pr 194 15 NFB AC1φ 200 220V 50 60Hz R L1 S L2 T L3 STF STR RT Note 3 SD 10 2 5 1 4 U V W Note 2 FU OL SE Process values 4 to 20mADC IM P OUT 24V IPF Note 1 Power supply Forward rotation Reverse rotation PID control selection Setting potentiometer Se...

Page 138: ...n collector output Output SE SE Output terminal common Common to terminals FUP FDN and RL To start PID control or Advanced PID control switch on the X14 signal When this signal is off ordinary inverter operation is performed without the PID action being done Enter the set point across inverter terminals 2 5 or into Pr 133 and enter the process value signal across inverter terminals 4 5 At this tim...

Page 139: ... is reached earlier but hunting occurs more easily 130 9999 PID integral time No integral control 0 to 100 Set the upper limit If the feedback value exceeds the setting the FUP signal is output Process value of 4mA is equivalent to 0 and 20mA to 100 131 9999 Upper limit No function 0 to 100 Set the lower limit If the feedback value falls below the setting the FDN signal is output Process value of ...

Page 140: ...s value END Optimize parameters While the process value is steady the proportional band and integral time may be reduced and the differential time increased throughout the operation Detector specifications When the detector used has the specifications that 0 C 32 F is equivalent to 4mA and 50 C to 20mA the set point of 25 C 77 F is 50 because 4mA is equivalent to 0 and 20mA to 100 The set point se...

Page 141: ... 0 5 V Set point setting 100 0 0 20 mA 4 Detection value 60 0 0 100 Deviation Manipulated variable Manipulated variable Hz Note 1 If the multi speed RH RM RL signal or jog operation JOG signal is entered with the X14 signal on PID control is stopped and multi speed or jog operation is started 2 When 20 or 21 is set in Pr 128 note that the input across inverter terminals 1 5 is added to the set poi...

Page 142: ...plicated sequence circuit for commercial power supply inverter operation switch over Hence the magnetic contactors for switch over can be interlocked easily by merely entering the start stop or automatic switch over select signal Parameter Number Factory Setting Setting Range Remarks 135 0 0 1 136 0 1 s 0 to 100 0 s 137 0 5 s 0 to 100 0 s 138 0 0 1 139 9999 0 to 60 0Hz 9999 9999 No automatic switc...

Page 143: ...settings Output Terminal Capacity Permissible Output Terminal Load Inverter s open collector outputs IPF OL FU 24VDC 0 1A FR A5AR option output 230VAC 0 3A 30VDC 0 3A 2 When connecting an AC power supply connect the FR A5AR option and use the contact output When connecting a DC power supply install the following protective diode MC1 R L1 S L2 T L3 STF R1 L11 S1 L21 CS MRS RES SD 10 2 5 U V W MC2 M...

Page 144: ...wer supply switch over Inverter operation ON Commercial power supply operation OFF STF STR STF STR Inverter operation command invalid for commercial power supply Note Forward reverse rotation ON Stop OFF OH Depending on Pr 180 to Pr 186 External thermal relay input Motor normal ON Motor fault OFF RES RES Operating condition initialization Initialization ON Normal operation OFF Unchanged Unchanged ...

Page 145: ...rolled by the inverter operation command STF or STR 139 Automatic inverter commercial power supply switch over frequency 9999 Automatic switch over is not done Note 1 Pr 139 functions when Pr 135 setting is other than 0 2 When the motor started by the inverter reaches the automatic switch over frequency inverter operation is switched to commercial power supply operation If the inverter s run comma...

Page 146: ...ower supply operation Switch power on Set parameters Start inverter operation Deceleration stop inverter operation 2 Signal on off after parameter setting MRS CS STF MC1 MC2 MC3 Remarks Power on OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF ON OFF ON External operation mode PU operation mode At start Inverter OFF ON OFF ON OFF ON ON OFF ON Constant speed Commercial power supply ON ON OFF ON ON...

Page 147: ...When the CS signal is switched off the motor is switched over to commercial power supply operation Note that when the STF STR signal is switched off the motor is decelerated to a stop by the inverter 6 When both MC2 and MC3 are off and MC2 or MC3 is then switched on the motor restarts after the waiting time set in Pr 136 has elapsed 7 If the Pr 135 setting is other than 0 the Pr 136 and Pr 137 set...

Page 148: ...t Y13 Pr 153 zero detection time Pr 153 current detection time Setting Refer to the following list and set the parameters Parameter Number Description 152 Set the zero current detection level Set this parameter to define the percentage of the rated current at which the zero current will be detected 153 Set the zero current detection period Set this parameter to define the period from when the outp...

Page 149: ...er from resulting in an overcurrent trip if an excessive current occurs due to sudden load variation or ON OFF etc on the output side of the running inverter Set the OL signal output delay with Pr 157 Stall prevention If the current exceeds the limit value the output frequency of the inverter is automatically varied to reduce the current High response Current limit If the current exceeds the limit...

Page 150: ...ayed and operation stopped Alarm stop display E OLT 2 If the load is heavy the lift is predetermined or the acceleration deceleration time is short the stall prevention may be activated and the motor not stopped in the preset acceleration deceleration time Therefore set optimum values to the Pr 156 stall prevention operation level When the output voltage reduces during stall prevention operation a...

Page 151: ...al waiting time Use this parameter to set whether the overload alarm signal OL signal is output immediately or a preset period of time after occurrence of an overload status Parameter Number Factory Setting Setting Range Remarks 157 0 0 to 25 s 9999 9999 No signal output Set time s Overload status OL output OL output signal Setting Refer to the following table and set the parameter Pr 157 Setting ...

Page 152: ...ting appears Using the key choose the parameter number to be registered Pr 3 is registered to user group 1 Using the key move to the next parameter to be registered Using the key make registration Flickering 1 5 s SET 2 Parameter deletion from user group when deleting Pr 5 from user group 1 FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD FR DU04 CONT...

Page 153: ...0 0 Setting Write 0 in the parameters to clear the watt hour value and actual operation hour REMARKS The watt hour value is monitored at the Pr 52 setting of 25 and the actual operation hour at the Pr 52 setting of 23 Pr 173 to Pr 176 Refer to Pr 160 4 2 48 Input terminal function selection Pr 180 to Pr 186 Pr 180 RL terminal function selection Pr 181 RM terminal function selection Pr 182 RH termi...

Page 154: ... connection instantaneous power failure detection Only when FR A5NR option is fitted Pr 30 12 X12 PU operation external interlock Pr 79 13 X13 External DC injection brak start Pr 10 to Pr 12 14 X14 PID control valid terminal Pr 128 to Pr 134 16 X16 PU external operation switch over Pr 79 24 X24 PID forward reverse action switching function NA EC versions only Pr 500 to Pr 516 9999 No function When...

Page 155: ... operation when the inverter output frequency rises to or above the starting frequency 1 101 SU Up to frequency Refer to Pr 41 up to frequency sensitivity Note 1 Pr 41 2 102 IPF Instantaneous power failure or undervoltage Output when an instantaneous power failure or undervoltage occurs 3 103 OL Overload alarm Output while stall prevention function is activated Pr 22 Pr 23 Pr 66 Pr 148 Pr 149 Pr 1...

Page 156: ...rsions only Pr 500 to Pr 516 98 198 LF Minor fault output Output when a light fault fan fault or communication error alarm occurs Pr 121 Pr 244 99 199 ABC Alarm output Output when the inverter s protective function is activated to stop the output major fault 9999 No function 0 to 99 Positive logic 100 to 199 Negative logic Note 1 When the frequency setting is varied with the analog signal or the k...

Page 157: ...FR DU04 6 Through the above steps the initial values of Pr 7 and Pr 8 are registered 1 Set 1 target initial value in Pr 7 2 Set 2 target initial value in Pr 8 3 Press the key to read Pr 199 The number of parameters having user s initial values are then displayed 4 Further press the key for 1 5 s The parameter setting screen is then displayed 5 Select Pr 7 and Pr 8 with the key and press the key fo...

Page 158: ...t LF signals are output Use Pr 190 to Pr 195 Output terminal function selection to allocate the terminals used to output the FAN and LF signals 1 Pr 244 0 When the fan comes to a stop with power on 2 Pr 244 1 When the fan stops during the fan ON command while the inverter is running Note When the terminal functions are changed using Pr 190 to Pr 195 the other functions may be affected Make setting...

Page 159: ...ction you can increase the override range of 50 150 to 0 200 and make setting as desired Parameter Number Setting Range Minimum Setting Increments Factory Setting 252 0 to 200 0 1 50 253 0 to 200 0 1 150 Pr 252 0V 2 5V 5V 5V 10V 0 50 100 150 200 Pr 253 Factory setting 50 to 150 Override Voltage across terminals 2 5 Pr 73 0 5V 0 10V selection Related parameter ...

Page 160: ...uxiliary motor 3 stopping frequency Pr 515 Auxiliary motor start delay time Pr 516 Auxiliary motor stop delay time With the advanced PID control functions you can control pumps fans using several motors maximum of 4 motors Operation outline Set the number of commercial power supply operation motors in Pr 500 auxiliary motor operation selection and the motor switch over method in Pr 501 motor switc...

Page 161: ...otors are turned on off by the output frequency to increase decrease the number of motors run by commercial power supply 2 Pr 501 motor switch over selection 1 Alternative Method During operation as in the basic method Pr 501 0 the inverter driven motor is fixed and the number of motors run by commercial power supply is controlled by the output frequency When the output is stopped by the sleep fun...

Page 162: ...he motors to be driven returns to the initial status Pr 501 1 or 2 You cannot write values to Pr 500 and Pr 501 during operation Also when the Pr 500 or Pr 501 setting is changed in a stop state the sequence of starting the motors to be driven returns to the initial status System configuration 1 Pr 501 motor switch over selection 0 Basic Method RST UVW RT SD 10 2 5 1 4 FU OL IPF SE R02 R03 R04 MC ...

Page 163: ...A Distributed water Example PUMP4 PUMP3 PUMP2 PUMP1 Reverse rotation Forward rotation Advanced PID control selection For 2 wire type Option Note 1 Sink logic When Pr 183 14 Pr 185 24 Pr 194 45 Pr 193 41 Pr 192 46 Pr 191 42 Pr 190 47 Pr 320 43 Pr 321 48 Pr 322 44 Power supply 0 24V action switching PID forward reverse Note 1 When driving three or more motors use the inboard option FR A5AR 2 Always ...

Page 164: ...pulated variable Motor Feedback signal Process value 0 to 10 0 to 5 VDC Inverter circuit Ti S 1 1 Td S Kp PID operation Terminal 1 Pr 133 or Treminal 2 0 to 5 0 to 10 VDC Input the process value of 0 to 10VDC 0 to 5VDC at No 1 terminal Parameter Number Name Setting Description 10 11 20 21 Refer to page 126 30 PID reverse action 128 PID action selection 31 Set point terminal 2 or Pr 133 Process val...

Page 165: ... 320 RA1 output selection valid only when the FR A5AR is used 321 RA2 output selection valid only when the FR A5AR is used 322 RA3 output selection valid only when the FR A5AR is used Setting Range Description Set value Signal name Function 40 SLEEP Output at stop 41 R01 Commercial power supply side motor 1 connection R01 42 R02 Commercial power supply side motor 2 connection R02 43 R03 Commercial...

Page 166: ...me Auxiliary motor connection time deceleration time Flow When the number of commercial power supply operation motors increases When the number of commercial power supply operation motors decreases 2 Pr 501 motor switch over selection 2 Direct method Switch over timing at start and stop of auxiliary motor 1 START STOP Pr 505 Pr 516 Pr 502 Pr 503 Pr 509 Motor starting frequency Minimum frequency Pr...

Page 167: ...t frequency of the inverter operation motor has risen to or above the value set in any of Pr 509 to Pr 511 Parameter Number Name Setting Range Setting Increments Factory Setting 515 Auxiliary motor start delay time 0 to 3600s 0 1s 5s You can set the delay time until the auxiliary motor is stopped The auxiliary motor stops actually when the time set in Pr 516 elapses after the output frequency of t...

Page 168: ...y motor operation either Parameter Number Name Setting Range Setting Increments Factory Setting 506 Output stop detection time 0 to 3600s 9999 0 1s 9999 You can set the set the output frequency value at which an output stop is detected The output is stopped when the output frequency continues to be lower than the Pr 507 value for longer than the time set in Pr 506 Parameter Number Name Setting Ran...

Page 169: ...RO4 M2 M1 M3 M4 Pr 509 Pr 515 Pr 516 Pr 506 Pr 903 Pr 510 Pr 511 Pr 514 Pr 902 Pr 513 Pr 512 Inverter operation Sleep Commercial power supply operation Commercial power supply operation Commercial power supply operation Pr 515 Pr 515 Pr 903 Pr 903 Pr 902 Pr 902 Pr 516 Pr 516 Pr 507 Pr 504 Pr 504 Pr 504 Pr 505 Pr 505 Pr 505 ...

Page 170: ...2 RO1 RO2 M1 M2 60Hz EC version 50Hz Pr 515 Pr 502 Pr 503 Pr 515 Pr 516 Pr 503 Pr 502 Pr 509 Pr 903 Pr 902 Pr 512 Pr 903 Pr 509 Commercial power supply operation Commercial power supply operation Inverter operation Inverter operation Inverter operation Inverter operation Note 1 If the start signal is turned off during operation the MCs R01 to R04 turn off and the inverter decelerates 2 If an error...

Page 171: ...equency meter However the frequency meter needle may not deflect to full scale if the calibration resistor is connected In this case use this resistor and the operation panel or parameter unit together to make calibration Terminal AM is factory set to provide a 10VDC output in the full scale state of each monitored data Pr 901 allows the output voltage ratio gain to be adjusted according to the me...

Page 172: ...can also be made for external operation Set the frequency in the external operation mode and make calibration in accordance with steps 4 to 8 Note 1 Pr 900 is factory set to 1mA full scale or 1440 pulses s FM output frequency at 60Hz The maximum pulse train output of terminal FM is 2400 pulses s 2 When a frequency meter is connected across terminals FM SD to monitor the running frequency the FM te...

Page 173: ...frequency command current 4 to 20mA Parameter Number Factory Setting Setting Range 902 0V 0Hz 0 to 10V 0 to 60Hz 903 5V 60Hz 50Hz 0 to 10V 1 to 120Hz 904 4mA 0Hz 0 to 20mA 0 to 60Hz 905 20mA 60Hz 50Hz 0 to 20mA 1 to 120Hz 60Hz 50Hz Pr 902 Pr 904 Pr 903 Pr 73 Pr 905 Gain Output frequency Hz Bias Factory setting Frequency setting signal 0 0 4 0 5V 10V 20mA 100 Setting 1 The frequency setting voltage...

Page 174: ...ode Parameter setting mode Help mode Operation mode PU operation mode MODE MODE MODE MODE Confirm that the PU operation mode has been chosen In the JOG operation mode or external operation mode press the key to display If cannot be displayed by pressing the key in the external operation mode if Pr 79 operation mode selection 0 refer to 2 and set 1 PU operation mode in Pr 79 operation mode selectio...

Page 175: ...de Using the key choose the parameter setting mode as in 1 MODE 7 times 9 times Setting write Flicker 0 to 9 If appears make sure that the forward rotation STF or reverse rotation STR signal connected to the control terminal is not on If it is on turn it off SET 1 PU operation mode has been set in Pr 79 If appears you did not press the key for 1 5 s when writing the setting Restart the procedure f...

Page 176: ... PANEL Hz MON EXT PU A V REV FWD 4 Set a gain frequency in Pr 903 and show the analog voltage value across terminals 2 5 in when setting the frequency to 80Hz Press for 1 5 s Current setting of gain frequency Changing the gain frequency Press to change the set frequency SET In any of the methods in 5 to 7 on the following page continue the setting until the analog voltage value flickers If you end...

Page 177: ... 5V Press for 1 5 s Flicker Apply a 5V voltage Turn the external potentiometer connected across terminals 2 5 to maximum SET When the potentiometer is at the maximum position the value is nearly 100 FR DU04 CONTROL PANEL Hz MON EXT PU A V REV FWD Analog voltage value across terminals 2 5 go to 6 5 3 How to adjust any point without applying a voltage across terminals 2 5 without a current flowing a...

Page 178: ...er to the FR PU04 instruction manual CAUTION Be careful when setting the bias frequency at 0V to any value other than 0 Even without the speed command the motor will start running at the set frequency by merely switching on the start signal 4 2 57 PU buzzer control Pr 990 Pr 990 PU buzzer control You can make the buzzer beep when you press any key of the operation panel or parameter unit Parameter...

Page 179: ... protective functions of this product Always read the instructions before using the equipment 5 1 Errors Alarms 166 5 2 Troubleshooting 177 5 3 Precautions for Maintenance and Inspection 179 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 ...

Page 180: ...faults When the protective function is activated the inverter output is shut off and the alarm is output Operation Panel Indication E OC1 FR PU04 OC During Acc Name Overcurrent shut off during acceleration Description When the inverter output current reaches or exceeds approximately 150 of the rated current during acceleration the protective circuit is activated to stop the inverter output This in...

Page 181: ... Corrective action Decrease the acceleration time Operation Panel Indication E OV2 FR PU04 Stedy Spd OV Name Regenerative overvoltage shut off during constant speed Description If regenerative energy causes the inverter s internal main circuit DC voltage to reach or exceed the specified value the protective circuit is activated to stop the inverter output It may also be activated by a surge voltag...

Page 182: ... Check the motor for use under overload Corrective action Reduce the load weight Note 1 Resetting the inverter initializes the internal heat integrating data of the electronic overcurrent protection Operation Panel Indication E IPF FR PU04 Inst Pwr Loss Name Instantaneous power failure protection Description If a power failure occurs for longer than 15ms this also applies to inverter input shut of...

Page 183: ...tsink clogging Corrective action Set the ambient temperature to within the specifications Operation Panel Indication E GF FR PU04 Ground Fault Name Output side earth ground fault overcurrent protection Description This function stops the inverter output if an earth ground fault overcurrent flows due to an earth ground fault which occurred in the inverter s output load side Check point Check for a ...

Page 184: ...s may have damaged the inverter Contact your sales representative Note 4 The FR A5NR relay output computer link allows you to fit one more communication option In this case only the relay output function may be used and the computer link function is unusable Operation Panel Indication E OP1 to OP3 to FR PU04 Option slot alarm 1 to 3 Name Option slot alarm Description Stops the inverter output if a...

Page 185: ...on If operation cannot be resumed properly within the number of retries set this function stops the inverter output Check point Find the cause of alarm occurrence Corrective action Eliminate the cause of the error preceding this error indication Operation Panel Indication E CPU FR PU04 CPU Fault Name CPU error Description If the arithmetic operation of the built in CPU does not end within a predet...

Page 186: ...in the PC terminal output Corrective action Remedy the short circuit portion Operation Panel Indication E CTE FR PU04 Name Operation panel power supply short circuit Description When the operation panel power supply P5S of the PU connector is shorted this function shuts off the power supply output At this time the operation panel parameter unit cannot be used and RS 485 communication from the PU c...

Page 187: ... off When the overload current has reduced below 120 this function increases the frequency again During constant speed operation If a current of more than 120 Note 5 of the rated inverter current flows in the motor this function lowers the frequency until the overload current reduces to prevent overcurrent shut off When the overload current has reduced below 120 this function increases the frequen...

Page 188: ...ction Refer to page 102 Operation Panel Indication TH FR PU04 TH Name Electronic overcurrent protection prealarm Description This alarm appears if the cumulative value of the electronic overcurrent protection reaches 85 of the preset level If it reaches 100 of the preset level motor overload shutoff E THM occurs Check point Check for large load or sudden acceleration Corrective action Reduce the l...

Page 189: ...requency In this way it is possible to know the running frequency at the occurrence of the alarm This also applies to the current After resetting you can confirm the data in the alarm history refer to page 51 5 1 3 Correspondences between digital and actual characters There are the following correspondences between the actual alphanumeric characters and the digital characters displayed on the oper...

Page 190: ...Open E OLT 1 1 0 1 D Not provided Closed Provided when OLT is displayed Open E OPT 1 1 1 0 E Provided Open E OP1 to E OP3 1 1 1 0 E Provided Open E PE Provided Open E PUE Provided Open E RET Provided Open E LF Provided Open E CPU Provided Open E 3 Provided Open E 6 Provided Open E 7 1 1 1 1 F Provided Open Note 0 Output transistor OFF 1 Output transistor ON common terminal SE The alarm output assu...

Page 191: ...ot selected Check that the operation mode Pr 79 setting is correct Check that the bias and gain Pr 902 to Pr 905 settings are correct Check that the starting frequency Pr 13 setting is not greater than the running frequency Check that various operational functions such as three speed operation especially the maximum frequency Pr 1 are not zero 4 Check the load Check that the load is not too heavy ...

Page 192: ...roperly check the following 1 External input signal Check that the STF or STR signal is off When it is on the operation mode cannot be changed 2 Parameter setting Check the Pr 79 setting When the setting of Pr 79 operation mode selection is 0 factory setting switching input power on places the inverter in the external operation mode Press the operation panel s MODE key two times and press the key ...

Page 193: ...oling system fault 4 Unusual vibration and noise 5 Unusual overheating and discoloration During operation check the inverter input voltages using a meter 2 Cleaning Always run the inverter in a clean state When cleaning the inverter gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol Note Do not use solvent such as acetone benzene toluene and alcohol as they will cau...

Page 194: ...environment Check ambient temperature humidity dust dirt etc Refer to page 7 Ambient temperature constant torque 10ºC to 50ºC 14ºF to 122ºF non freezing Variable torque 10ºC to 40ºC 14ºF to 104ºF non freezing Ambient humidity 90 or less non condensing Thermometer hygrometer recorder Overall unit Check for unusual vibration and noise Visual and auditory checks No fault General Power supply voltage ...

Page 195: ...ault in protective and display circuits 1 Measure voltage across inverter output terminals U V W 2 Simulatively connect or disconnect inverter protective circuit output terminals 1 Phase to phase voltage balance within 4V 8V for 200V 400V 2 Fault must occur because of sequence Digital multimeter rectifier type voltmeter Cooling system Cooling fan 1 Check for unusual vibration and noise 2 Check for...

Page 196: ...r type etc If all measured values are almost the same the modules are without fault Module device numbers and terminals to be checked Tester Polarity Tester Polarity Measured Value Measured Value R L1 P Discontinuity R L1 N Continuity D1 P R L1 Continuity D4 N R L1 Discontinuity S L2 P Discontinuity S L2 N Continuity D2 P S L2 Continuity D5 N S L2 Discontinuity T L3 P Discontinuity T L3 N Continui...

Page 197: ...years Replace the board as required Relays Replace as required Note For part replacement contact the nearest Mitsubishi FA center 1 Cooling fan The cooling fan is used to cool heat generating parts such as the main circuit semiconductors The life of the cooling fan bearing is usually 10 000 to 35 000 hours Hence the cooling fan must be changed every 2 to 3 years if the inverter is run continuously...

Page 198: ...e cracks 3 Explosion proof valve for excessive valve expansion and operation 4 Appearance external cracks discoloration leakage When the measured capacitance of the capacitor has reduced below 85 of the rating change the capacitor 3 Relays To prevent a contact fault etc relays must be changed according to the number of accumulative switching times switching life 5 3 8 Inverter replacement The inve...

Page 199: ...or measurement measure the following circuits using the instruments given on the next page Ar As At Vr Vs Vt W11 W12 W13 Au Av Aw Vu Vv Vw W21 W22 V R L1 S L2 T L3 U V W Inverter P N 3 phase power supply Instrument types Input voltage Input current Output voltage Output current To motor Moving iron type Moving coil type Electrodynamometer type Rectifier type Typical Measuring Points and Instrument...

Page 200: ...in similar manner to power supply side power factor 100 3 V2 I2 P2 Pf2 Converter output Across P N Across and Moving coil type such as tester POWER lamp lit 1 35 V1 Maximum 380V 760V during regenerative operation Across 2 5 0 to 5V 0 to 10VDC Across 1 5 0 to 5V 0 to 10VDC Frequency setting signal Across 4 5 4 to 20mADC Across 10 5 5VDC Frequency setting power supply Across 10E 5 10VDC 5 is common ...

Page 201: ...ATIONS This chapter provides the specifications of this product Always read the instructions before using the equipment 6 1 Standard Specifications 187 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 ...

Page 202: ...z Three phase 200V to 220V 50Hz 200V to 230V 60Hz Output Regen erative braking torque Maximum value Permissible duty 15 torque continuous Rated input AC voltage frequency Three phase 200V to 220V 50Hz 200V to 240V 60Hz Three phase 200V to 220V 50Hz 200V to 230V 60Hz Permissible AC voltage fluctuation 170 to 242V 50Hz 170 to 264V 60Hz 170 to 242V 50Hz 170 to 253V 60Hz Permissible frequency fluctuat...

Page 203: ...e IP20 NEMA1 Note 6 Open type IP00 Cooling system Self cooling Forced air cooling Approx weight kg lbs with DU 3 0 6 6 3 0 6 6 3 0 6 6 3 0 6 6 5 5 12 1 6 0 13 23 7 0 15 4 13 0 28 66 13 0 28 66 13 0 28 66 24 0 52 91 24 0 52 91 35 0 77 16 36 0 79 37 Note 1 The applicable motor capacity indicated is the maximum capacity applicable when Mitsubishi 4 pole standard motor is used 2 The rated output capac...

Page 204: ...ure Selection of whether automatic restart is made or not after an instantaneous power failure External thermal relay input Thermal relay contact input when the thermal relay provided externally is used to stop the inverter FR HC connection Inverter operation enable input and instantaneous power failure detection input External DC injection braking start signal External input for DC injection brak...

Page 205: ...ercurrent shut off during acceleration deceleration constant speed regenerative overvoltage shut off undervoltage instantaneous power failure overload shut off electronic overcurrent protection ground fault current output short circuit main circuit device overheat stall prevention overload alarm heatsink overheat fan fault option fault parameter error PU disconnection retry count exceeded output p...

Page 206: ...4 125 4 92 95 3 74 6 0 24 5 0 20 245 9 65 2 φ6 hole Unit mm inches FR F520 1 5K 2 2K 3 7K FR F540 0 75K 1 5K 2 2K 3 7K Note FR F540 0 75K 1 5K are not provided with the cooling fan 150 5 91 260 10 24 140 5 51 143 5 63 125 4 92 6 0 24 5 0 20 2 φ6 hole 245 9 65 49 5 1 95 Unit mm inches ...

Page 207: ...D1 260 300 245 285 170 190 84 101 5 400V class H 10 24 9 65 6 69 3 31 11 81 11 25 7 48 4 00 Inverter Type FR F540 5 5K 7 5K FR F540 11K H1 D D1 260 245 170 190 84 104 H 10 24 9 65 6 69 3 31 7 48 4 09 260 10 24 245 9 65 Unit mm inches FR F520 15K 18 5K 22K FR F540 15K 18 5K 22K 250 9 84 400 15 75 190 7 48 242 9 53 230 9 06 380 14 96 101 5 4 00 10 5 0 4 2 φ10 hole 10 0 39 Unit mm inches 6 ...

Page 208: ...320 430 550 550 530 525 195 250 71 5 154 10 12 400V class FR F520 55K 480 410 460 700 675 250 154 12 H2 10 15 15 13 39 10 63 12 60 21 65 20 87 0 39 7 68 2 81 0 39 17 72 14 96 16 93 21 65 20 67 0 59 9 84 6 06 0 47 18 90 16 14 18 11 27 56 26 57 0 59 9 84 6 06 0 47 Inverter Type FR F540 30K 37K FR F540 45K 55K W W1 W2 H H1 D D1 C 340 450 270 380 320 430 550 550 530 525 195 250 71 5 154 10 12 H2 10 15...

Page 209: ...stallation screw length which will not exceed the effective installation screw depth Parameter unit FR PU04 Outline drawing Panel cutting dimension drawing 125 4 92 72 2 83 15 0 59 10 5 0 41 40 1 57 80 3 15 48 1 89 5 M3 threads 24 0 97 13 0 51 20 0 79 21 5 0 85 14 5 0 57 Effective depth 4 5 40 1 57 11 75 0 46 81 5 3 21 17 0 67 16 5 0 65 1 5 0 06 18 5 0 73 23 75 0 93 5 4 hole 13 0 51 1 5 0 06 1 25 ...

Page 210: ...ER 7 OPTIONS This chapter describes the options of this product Always read the instructions before using the equipment 7 1 Option List 195 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 ...

Page 211: ... H Note 1 Used to improve the inverter input power factor overall power factor about 95 and cooperate with the power supply 0 75K to 55K according to capacity Power factor improving AC reactor FR BAL H Note 1 Used to improve the inverter input power factor overall power factor about 90 and cooperate with the power supply 0 75K to 55K according to capacity Radio noise filter FR BIF H Note 1 For rad...

Page 212: ...on 70 35VAC 500Hz at 2500r min Deviation sensor Note 4 YVGC 500W NS For synchronous operation mechanical deviation detection Output 90VAC 90 Frequency setting potentiometer Note 4 WA2W 1kΩ For frequency setting Wire wound type 2W 1KΩ B characteristic Frequency meter Note 4 YM206NRI 1mA Dedicated frequency meter up to 120Hz scale Moving coil DC ammeter Calibration resistor Note 4 RV24YN 10kΩ For ca...

Page 213: ...ct contactor signal Profibus DP Note 3 FR A5NP FR A5NPA DeviceNetTM Note 4 FR A5ND CC Link Note 5 FR A5NC Supported communication Modbus Plus Note 6 FR A5NM Operation monitoring parameter change of the inverter can be performed from a computer or PLC Note 1 Three inboard options may be mounted at the same time the number of the same options mountable is only one and only one of the communication o...

Page 214: ...8 APPENDICES This chapter provides the appendices for use of this product Always read the instructions before using the equipment Appendix 1 Data Code List 198 ...

Page 215: ...ting speed 5 19 99 0 26 Multi speed setting speed 6 1A 9A 0 27 Multi speed setting speed 7 1B 9B 0 28 Multi speed input compensation 1C 9C 0 29 Acceleration deceleration pattern 1D 9D 0 30 Regenerative function selection 1E 9E 0 31 Frequency jump 1A 1F 9F 0 32 Frequency jump 1B 20 A0 0 33 Frequency jump 2A 21 A1 0 34 Frequency jump 2B 22 A2 0 35 Frequency jump 3A 23 A3 0 36 Frequency jump 3B 24 A4...

Page 216: ...uency 02 82 1 103 V F2 second frequency voltage 03 83 1 104 V F3 third frequency 04 84 1 105 V F3 third frequency voltage 05 85 1 106 V F4 fourth frequency 06 86 1 107 V F4 fourth frequency voltage 07 87 1 108 V F5 fifth frequency 08 88 1 5 point flexible V F characteristics 109 V F5 fifth frequency voltage 09 89 1 117 Communication station number 11 91 1 118 Communication speed 12 92 1 119 Stop b...

Page 217: ...80 2 162 Automatic restart after instantaneous power failure selection 02 82 2 163 First cushion time for restart 03 83 2 164 First cushion voltage for restart 04 84 2 Restart after instantaneous power failure 165 Restart stall prevention operation level 05 85 2 170 Watt hour meter clear 0A 8A 2 Initial monitor 171 Actual operation hour meter clear 0B 8B 2 173 User group 1 registration 0D 8D 2 174...

Page 218: ...r 09 89 3 310 Analog meter voltage output selection 0A 8A 3 311 Setting for zero analog meter voltage output 0B 8B 3 312 Setting for maximum analog meter voltage output 0C 8C 3 313 Y0 output selection 0D 8D 3 314 Y1 output selection 0E 8E 3 315 Y2 output selection 0F 8F 3 316 Y3 output selection 10 90 3 317 Y4 output selection 11 91 3 318 Y5 output selection 12 92 3 Analog output digital output 31...

Page 219: ...tor start delay time 0F 8F 5 Advanced PID control functions 516 Auxiliary motor stop delay time 10 90 5 900 FM terminal calibration 5C DC 1 901 AM terminal calibration 5D DD 1 902 Frequency setting voltage bias 5E DE 1 903 Frequency setting voltage gain 5F DF 1 904 Frequency setting current bias 60 E0 1 905 Frequency setting current gain 61 E1 1 990 PU buzzer control 5A DA 9 991 PU contrust adjust...

Page 220: ... 509 to Pr 511 Feb 2003 IB NA 66868 F Addition FR A5NPA Modification Advanced PID control Pr 500 to Pr 516 NA EC version only For maximum Safety Mitsubishi transistorized inverters are not designed or manufactured to be used in equipment or systems in situations that can affect or endanger human life When considering this product for operation in special applications such as machinery or systems u...

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