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This Installation Guideline provides handling information and precautions for use of the equipment.
Please forward this Installation Guideline to the end user.

1. Electric Shock Prevention

2. Fire Prevention

3.Injury Prevention

4. Additional Instructions

Also note the following points to prevent an accidental failure,
injury, electric shock, etc.
(1) Transportation and mounting

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the
inverter until you have read through the Installation
Guideline and appended documents carefully and can use
the equipment correctly. Do not use this product until you
have a full knowledge of the equipment, safety information
and instructions.
In this Installation Guideline, the safety instruction levels
are classified into "WARNING" and "CAUTION".

Assumes that incorrect handling may
cause hazardous conditions, resulting
in death or severe injury.

Assumes that incorrect handling may
cause hazardous conditions, resulting
in medium or slight injury, or may
cause physical damage only.

Note that even the

 level may lead to a serious

consequence according to conditions. Please follow the
instructions of both levels because they are important to
personnel safety.

z

While power is on or when the inverter is running, do not
open the front cover. Otherwise you may get an electric
shock.

z

Do not run the inverter with the front cover or wiring cover
removed. Otherwise, you may access the exposed high-
voltage terminals or the charging part of the circuitry and
get an electric shock.

z

Even if power is off, do not remove the front cover except
for wiring or periodic inspection. You may access the
charged inverter circuits and get an electric shock.

z

Before starting wiring or inspection, switch off power,
check to make sure that the operation panel indicator is
off, wait for at least 10 minutes after the power supply has
been switched off, and check that there are no residual
voltage using a tester or the like. The capacitor is charged
with high voltage for some time after power off and it is
dangerous.

z

This inverter must be earthed (grounded). Earthing
(grounding) must conform to the requirements of national
and local safety regulations and electrical code. (NEC
section 250, IEC 536 class 1 and other applicable
standards)

z

Any person who is involved in the wiring or inspection of
this equipment should be fully competent to do the work.

z

Always install the inverter before wiring. Otherwise, you
may get an electric shock or be injured.

z

Perform setting dial and key operations with dry hands to
prevent an electric shock. Otherwise you may get an
electric shock.

z

Do not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise, you may get an
electric shock.

z

Do not change the cooling fan while power is on. It is
dangerous to change the cooling fan while power is on.

z

Do not touch the printed circuit board with wet hands.
Otherwise, you may get an electric shock. 

z

When measuring the main circuit capacitor capacity, the
DC voltage is applied to the motor for 1s at powering off.
Never touch the motor terminal, etc. right after powering
off to prevent an electric shock.

WARNING

CAUTION

CAUTION

WARNING

z

Install the inverter on a nonflammable wall without holes
(so that nobody can touch the inverter heatsink on the
rear side, etc.). Mounting it to or near combustible
material can cause a fire.

z

If the inverter has become faulty, switch off the inverter
power. A continuous flow of large current could cause a
fire.

z

When using a brake resistor, make up a sequence that will
turn off power when an alarm signal is output. Otherwise,
the brake resistor may excessively overheat due to
damage of the brake transistor and such, causing a fire.

z

Do not connect a resistor directly to the DC ter
and -. This could cause a fire.

z

Apply only the voltage specified in the instruction manual
to each terminal. Otherwise, burst, damage, etc. may occur.

z

Ensure that the cables are connected to the correct
terminals. Otherwise, burst, damage, etc. may occur.

z

Always make sure that polarity is correct to prevent
damage, etc. Otherwise, burst, damage, etc. may occur.

z

While power is on or for some time after power-off, do not
touch the inverter as they will be extremely hot.  Doing so
can cause burns.

z

Transport the product using the correct method that
corresponds to the weight.  Failure to observe this could
lead to injuries. 

z

Do not stack the inverter boxes higher than the number
recommended.

z

Ensure that installation position and material can
withstand the weight of the inverter. Install according to
the information in the instruction manual.

z

Do not install or operate the inverter if it is damaged or
has parts missing.

z

When carrying the inverter, do not hold it by the front
cover or setting dial; it may fall off or fail.

z

Do not stand or rest heavy objects on the product.

z

Check the inverter mounting orientation is correct.

z

Prevent other conductive bodies such as screws and
metal fragments or other flammable substance such as oil
from entering the inverter.

z

As the inverter is a precision instrument, do not drop or
subject it to impact.

z

Use the inverter under the following environmental
conditions: Otherwise, the inverter may be damaged.

1 Temperature applicable for a  short time, e.g. in transit.

CAUTION

CAUTION

CAUTION

E

n

vi

ro

n

m

en

t

Surrounding

air

temperature

-10°C to +50°C (non-freezing)

Ambient

humidity

90%RH maximum (non-condensing)

Storage

temperature

-20°C to +65°C *1 

Atmosphere Indoors (free from corrosive gas, flammable gas,

oil mist, dust and dirt)

Altitude/

vibration

Maximum 1000m above sea level for standard

operation. After that derate by 3% for every extra

500m up to 2500m (91%) .
 5.9m/s

2

 or less 

D700_EC_Guideline_ib0600352ENG.book  1 ページ  2008年4月10日 木曜日 午後2時6分

Summary of Contents for FR-D700 Series

Page 1: ...E OF THE SYSTEM WHICH USES THE INVERTER12 PARAMETER LIST 13 TROUBLESHOOTING 18 Thank you for choosing this Mitsubishi Inverter Please read through this Installation Guideline and a CD ROM enclosed to operate this inverter correctly Do not use this product until you have a full knowledge of the equipment safety information and instructions Please forward this Installation Guideline and the CD ROM t...

Page 2: ... electric shock z Do not change the cooling fan while power is on It is dangerous to change the cooling fan while power is on z Do not touch the printed circuit board with wet hands Otherwise you may get an electric shock z When measuring the main circuit capacitor capacity the DC voltage is applied to the motor for 1s at powering off Never touch the motor terminal etc right after powering off to ...

Page 3: ...ss harmonics Otherwise power supply harmonics from the inverter may heat damage the power factor correction capacitor and generator z When a 400V class motor is inverter driven please use an insulation enhanced motor or measures taken to suppress surge voltages Surge voltages attributable to the wiring constants may occur at the motor terminals deteriorating the insulation of the motor z When para...

Page 4: ...he inverters can be installed without any clearance between them 0cm clearance When surrounding air temperature exceeds 40 C clearances between the inverters should be 1cm or more 5cm or more for the FR D740 120 or more y Install the inverter vertically FR D740 036 EC Symbol Voltage class D740 Three phase 400V class Rating plate Inverter type Input rating Output rating Serial number FR D740 036 EC...

Page 5: ...aximum Storage temperature 20 C to 65 C Temperature applicable for a short time e g in transit Ambience Indoors free from corrosive gas flammable gas oil mist dust and dirt Altitude vibration Maximum 1000m above sea level for standard operation After that derate by 3 for every extra 500m up to 2500m 91 5 9m s2 or less Note y Install the inverter on a strong surface securely and vertically with bol...

Page 6: ...740 012 108 96 128 118 129 5 FR D740 022 FR D740 036 135 5 FR D740 050 155 5 FR D740 080 165 5 FR D740 120 220 208 150 138 155 FR D740 160 Inverter Type W W1 H H1 D FR D720S 008 68 56 128 118 80 5 FR D720S 014 FR D720S 025 142 5 FR D720S 042 162 5 FR D720S 070 108 96 155 5 FR D720S 100 140 128 150 138 145 W1 W H1 H D ...

Page 7: ...s changed frequently 5 3 Terminal input specifications can be changed by analog input specifications switchover Pr 73 2 When using terminals PC SD as a 24VDC power supply take care not to short across terminals PC SD PU connector 1 DC reactor FR HEL When connecting a DC reactor remove the jumper across P1 Control circuit terminal Main circuit terminal Source logic Jumper 1 7 2 3 4 Terminal functio...

Page 8: ...cable to the U V W of the inverter Doing so will damage the inverter y Connect the motor to U V W Turning on the forward rotation switch signal at this time rotates the motor counterclockwise when viewed from the load shaft FR D720S 008 to 042 FR D720S 070 and 100 PR R L1 S L2 T L3 Screw size M4 Motor Power supply IM Jumper Screw size M4 PR R L1 S L2 T L3 Screw size M4 Screw size M4 Motor Power su...

Page 9: ...nd a screw for earthing grounding For single phase power input the terminal screw size indicates the size of terminal screw for L1 N U V W and a screw for earthing grounding The line voltage drop can be calculated by the following formula line voltage drop V Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop torque reduction in the low s...

Page 10: ...iring Length 50m or less 50m to 100m Exceeding 100m Carrier frequency 14 5kHz or less 8kHz or less 2kHz or less NOTE y Especially for long distance wiring the inverter may be affected by a charging current caused by the stray capacitances of the wiring leading to a malfunction of the overcurrent protective function fast response current limit function or stall prevention function or a malfunction ...

Page 11: ...sleeve Check the condition of the bar terminal after crimping Do not use a bar terminal of which the crimping is inappropriate or the face is damaged Introduced products on bar terminals as of Mar 2008 Bar terminal crimping tool CRIMPFOX ZA3 Phoenix Contact Co Ltd Wire the stripped cable after twisting it to prevent it from becoming loose In addition do not solder it Wire Size mm2 Bar Terminal Mod...

Page 12: ...lt output terminals A B C via a relay coil lamp etc 6 It is recommended to use the cables of 0 3mm2 to 0 75mm2 gauge for connection to the control circuit terminals If the cable gauge used is 1 25mm2 or more the front cover may be lifted when there are many cables running or the cables are run improperly resulting in a fall off of the operation panel 7 The maximum wiring length should be 30m Note ...

Page 13: ...y or FR BSF01 common mode filter to minimize interference 7 Do not install a power factor correction capacitor surge suppressor or capacitor type filter on the inverter output side This will cause the inverter to trip or the capacitor and surge suppressor to be damaged If any of the above devices are connected immediately remove them When using capacitor type filter FR BIF for single phase power s...

Page 14: ...t at locked condition starting current etc Decreasing current may increase the life However decreasing current will result in insufficient torque and the inverter may not start Therefore choose the inverter which has enough allowance for current up to 2 rank larger in capacity 16 Make sure that the specifications and rating match the system requirements 17 When the motor speed is unstable due to c...

Page 15: ...tual operation check Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to the inverter and detected speed of the speed detector or detected current of the current detector Note that the motor current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if the start signal ...

Page 16: ...er current 10 DC injection brake operation frequency 0 to 120Hz 3Hz 11 DC injection brake operation time 0 to 10s 0 5s 12 DC injection brake operation voltage 0 to 30 6 4 3 13 Starting frequency 0 to 60Hz 0 5Hz 14 Load pattern selection 0 to 3 0 15 Jog frequency 0 to 400Hz 5Hz 16 Jog acceleration deceleration time 0 to 3600s 0 5s 17 MRS input selection 0 2 4 0 18 High speed maximum frequency 120 t...

Page 17: ...0Hz Parameter Name Setting Range Initial Value 90 Motor constant R1 0 to 50Ω 9999 9999 96 Auto tuning setting status 0 11 21 0 117 PU communication station number 0 to 31 0 to 247 0 118 PU communication speed 48 96 192 384 192 119 PU communication stop bit length 0 1 10 11 1 120 PU communication parity check 0 1 2 2 121 Number of PU communication retries 0 to 10 9999 1 122 PU communication check t...

Page 18: ...0 90 91 95 96 98 99 100 101 103 104 107 108 111 to 116 125 126 146 147 164 170 190 191 195 196 198 199 9999 99 232 Multi speed setting speed 8 0 to 400Hz 9999 9999 233 Multi speed setting speed 9 0 to 400Hz 9999 9999 234 Multi speed setting speed 10 0 to 400Hz 9999 9999 235 Multi speed setting speed 11 0 to 400Hz 9999 9999 236 Multi speed setting speed 12 0 to 400Hz 9999 9999 237 Multi speed setti...

Page 19: ...s 9999 9999 575 Output interruption detection time 0 to 3600s 9999 1s 576 Output interruption detection level 0 to 400Hz 0Hz Parameter Name Setting Range Initial Value 577 Output interruption cancel level 900 to 1100 1000 592 Traverse function selection 0 1 2 0 593 Maximum amplitude amount 0 to 25 10 594 Amplitude compensation amount during deceleration 0 to 50 10 595 Amplitude compensation amount...

Page 20: ... 080 FR D720S 070 and 100 3 FR D740 120 and 160 2 Differ according to capacities 5s FR D740 080 or less FR D720S 008 to 100 10s FR D740 120 and 160 3 Differ according to capacities 6 FR D720S 008 and 014 4 FR D740 012 to 160 FR D720S 025 to 100 4 The parameter number in parentheses is the one for use with the operation panel FR PA02 02 for the FR E500 series or parameter unit FR PU04 FR PU07 5 The...

Page 21: ...s are roughly divided as below 1 Error message A message regarding operational fault and setting fault by the operation panel and parameter unit FR PU04 FR PU07 is displayed The inverter does not trip 2 Warnings The inverter does not trip even when a warning is displayed However failure to take appropriate measures will lead to a fault 3 Alarm The inverter does not trip You can also output an alar...

Page 22: ...trip during deceleration or stop E OV1 Regenerative overvoltage trip during acceleration E OV2 Regenerative overvoltage trip during constant speed E OV3 Regenerative overvoltage trip during deceleration or stop E THT Inverter overload trip electronic thermal relay function E THM Motor overload trip electronic thermal relay function E FIN Fin overheat to Fault E ILF Input phase loss E OLT Stall pre...

Page 23: ... Voltage Directive We have self confirmed our inverters as products compliant to the Low Voltage Directive Conforming standard EN 61800 5 1 and place the CE mark on the inverters Outline of instructions Do not use an earth leakage circuit breaker as an electric shock protector without connecting the equipment to the earth Connect the equipment to the earth securely Wire the earth ground terminal i...

Page 24: ...or each installation FR D740 080 or less FR D720S 070 and 100 Example for FR D740 036 FR D740 120 or more Example for FR D740 160 Running In Storage During Transportation Surrounding air temperature 10 C to 50 C 20 C to 65 C 20 C to 65 C Humidity 90 RH or less 90 RH or less 90 RH or less Maximum Altitude 1000m 1000m 10000m Details are given in the technical information Low Voltage Directive Confor...

Page 25: ...rmal relay function is reset by inverter power reset and reset signal input Avoid unnecessary reset and power off When multiple motors are operated by a single inverter protection cannot be provided by the electronic thermal relay function Install an external thermal relay to each motor When the difference between the inverter and motor capacities is large and the setting is small the protective c...

Page 26: ...g by US National Electrical Code Exact size must be chosen for each installation 3 Short circuit ratings 200V class Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes 264 V Maximum 400V class Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes 528 V Maximum 4 Wiring The cables used should be 75 C copper cabl...

Page 27: ...tiple motors are operated by a single inverter protection cannot be provided by the electronic thermal relay function Install an external thermal relay to each motor When the difference between the inverter and motor capacities is large and the setting is small the protective characteristics of the electronic thermal relay function will be deteriorated In this case use an external thermal relay A ...

Page 28: ...ating applications please contact your nearest Mitsubishi sales representative Although this product was manufactured under conditions of strict quality control you are strongly advised to install safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product are likely to cause a serious accident Please do not use this product for loads other than three ...

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