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10

PRECAUTIONS FOR USE OF THE INVERTER

4 PRECAUTIONS FOR USE OF THE INVERTER

The FR-D700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may
shorten the product life or damage the product.
Before starting operation, always recheck the following items.

(1) Use crimping terminals with insulation sleeve to wire the power supply and motor.
(2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.
(3) After wiring, wire offcuts must not be left in the inverter.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean.
When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the
inverter.

(4) Use cables of the size to make a voltage drop 2% maximum.

If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque
to decrease especially at the output of a low frequency.
Refer to 

page 6 

for the recommended wire sizes.

(5) The overall wiring length should be 500m maximum.

Especially for long distance wiring, the fast-response current limit function may decrease or the equipment connected to
the secondary side may malfunction or become faulty under the influence of a charging current due to the stray capacity
of the wiring. Therefore, note the overall wiring length. 

(6) Electromagnetic wave interference

The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the
communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional capacitor
type filter (for use in the input side only) or FR-BSF01 common mode filter to minimize interference.

(7) Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter output side.

This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are
connected, immediately remove them. When using capacitor type filter (FR-BIF) for single-phase power supply
specification, make sure of secure insulation of T-phase, and connect to the input side of the inverter.

(8) Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has

been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with
high voltage for some time after power off and it is dangerous.

(9) A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules.

y

Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by
peripheral circuit inadequacy or an earth (ground) fault caused by wiring inadequacy or reduced motor insulation
resistance may damage the inverter modules.

y

Fully check the to-earth (ground) insulation and phase to phase insulation of the inverter output side before power-on.
Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc.

(10) Do not use the inverter input side magnetic contactor to start/stop the inverter.

Always use the start signal (turn on/off terminals STF, STR-PC) to start/stop the inverter. 

(11)  and PR terminals, connect only an external regenerative brake discharging resistor. The brake resistor can not

be connected to the FR-D720S-008 and 014. Do not connect a mechanical brake.
The brake resistor can not be connected to the FR-D720S-008 and 014. Leave ter and PR open. Also, never
short b and PR.

D700_EC_Guideline_ib0600352ENG.book  10 ページ  2008年4月10日 木曜日 午後2時6分

Summary of Contents for FR-D700 Series

Page 1: ...E OF THE SYSTEM WHICH USES THE INVERTER12 PARAMETER LIST 13 TROUBLESHOOTING 18 Thank you for choosing this Mitsubishi Inverter Please read through this Installation Guideline and a CD ROM enclosed to operate this inverter correctly Do not use this product until you have a full knowledge of the equipment safety information and instructions Please forward this Installation Guideline and the CD ROM t...

Page 2: ... electric shock z Do not change the cooling fan while power is on It is dangerous to change the cooling fan while power is on z Do not touch the printed circuit board with wet hands Otherwise you may get an electric shock z When measuring the main circuit capacitor capacity the DC voltage is applied to the motor for 1s at powering off Never touch the motor terminal etc right after powering off to ...

Page 3: ...ss harmonics Otherwise power supply harmonics from the inverter may heat damage the power factor correction capacitor and generator z When a 400V class motor is inverter driven please use an insulation enhanced motor or measures taken to suppress surge voltages Surge voltages attributable to the wiring constants may occur at the motor terminals deteriorating the insulation of the motor z When para...

Page 4: ...he inverters can be installed without any clearance between them 0cm clearance When surrounding air temperature exceeds 40 C clearances between the inverters should be 1cm or more 5cm or more for the FR D740 120 or more y Install the inverter vertically FR D740 036 EC Symbol Voltage class D740 Three phase 400V class Rating plate Inverter type Input rating Output rating Serial number FR D740 036 EC...

Page 5: ...aximum Storage temperature 20 C to 65 C Temperature applicable for a short time e g in transit Ambience Indoors free from corrosive gas flammable gas oil mist dust and dirt Altitude vibration Maximum 1000m above sea level for standard operation After that derate by 3 for every extra 500m up to 2500m 91 5 9m s2 or less Note y Install the inverter on a strong surface securely and vertically with bol...

Page 6: ...740 012 108 96 128 118 129 5 FR D740 022 FR D740 036 135 5 FR D740 050 155 5 FR D740 080 165 5 FR D740 120 220 208 150 138 155 FR D740 160 Inverter Type W W1 H H1 D FR D720S 008 68 56 128 118 80 5 FR D720S 014 FR D720S 025 142 5 FR D720S 042 162 5 FR D720S 070 108 96 155 5 FR D720S 100 140 128 150 138 145 W1 W H1 H D ...

Page 7: ...s changed frequently 5 3 Terminal input specifications can be changed by analog input specifications switchover Pr 73 2 When using terminals PC SD as a 24VDC power supply take care not to short across terminals PC SD PU connector 1 DC reactor FR HEL When connecting a DC reactor remove the jumper across P1 Control circuit terminal Main circuit terminal Source logic Jumper 1 7 2 3 4 Terminal functio...

Page 8: ...cable to the U V W of the inverter Doing so will damage the inverter y Connect the motor to U V W Turning on the forward rotation switch signal at this time rotates the motor counterclockwise when viewed from the load shaft FR D720S 008 to 042 FR D720S 070 and 100 PR R L1 S L2 T L3 Screw size M4 Motor Power supply IM Jumper Screw size M4 PR R L1 S L2 T L3 Screw size M4 Screw size M4 Motor Power su...

Page 9: ...nd a screw for earthing grounding For single phase power input the terminal screw size indicates the size of terminal screw for L1 N U V W and a screw for earthing grounding The line voltage drop can be calculated by the following formula line voltage drop V Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop torque reduction in the low s...

Page 10: ...iring Length 50m or less 50m to 100m Exceeding 100m Carrier frequency 14 5kHz or less 8kHz or less 2kHz or less NOTE y Especially for long distance wiring the inverter may be affected by a charging current caused by the stray capacitances of the wiring leading to a malfunction of the overcurrent protective function fast response current limit function or stall prevention function or a malfunction ...

Page 11: ...sleeve Check the condition of the bar terminal after crimping Do not use a bar terminal of which the crimping is inappropriate or the face is damaged Introduced products on bar terminals as of Mar 2008 Bar terminal crimping tool CRIMPFOX ZA3 Phoenix Contact Co Ltd Wire the stripped cable after twisting it to prevent it from becoming loose In addition do not solder it Wire Size mm2 Bar Terminal Mod...

Page 12: ...lt output terminals A B C via a relay coil lamp etc 6 It is recommended to use the cables of 0 3mm2 to 0 75mm2 gauge for connection to the control circuit terminals If the cable gauge used is 1 25mm2 or more the front cover may be lifted when there are many cables running or the cables are run improperly resulting in a fall off of the operation panel 7 The maximum wiring length should be 30m Note ...

Page 13: ...y or FR BSF01 common mode filter to minimize interference 7 Do not install a power factor correction capacitor surge suppressor or capacitor type filter on the inverter output side This will cause the inverter to trip or the capacitor and surge suppressor to be damaged If any of the above devices are connected immediately remove them When using capacitor type filter FR BIF for single phase power s...

Page 14: ...t at locked condition starting current etc Decreasing current may increase the life However decreasing current will result in insufficient torque and the inverter may not start Therefore choose the inverter which has enough allowance for current up to 2 rank larger in capacity 16 Make sure that the specifications and rating match the system requirements 17 When the motor speed is unstable due to c...

Page 15: ...tual operation check Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to the inverter and detected speed of the speed detector or detected current of the current detector Note that the motor current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if the start signal ...

Page 16: ...er current 10 DC injection brake operation frequency 0 to 120Hz 3Hz 11 DC injection brake operation time 0 to 10s 0 5s 12 DC injection brake operation voltage 0 to 30 6 4 3 13 Starting frequency 0 to 60Hz 0 5Hz 14 Load pattern selection 0 to 3 0 15 Jog frequency 0 to 400Hz 5Hz 16 Jog acceleration deceleration time 0 to 3600s 0 5s 17 MRS input selection 0 2 4 0 18 High speed maximum frequency 120 t...

Page 17: ...0Hz Parameter Name Setting Range Initial Value 90 Motor constant R1 0 to 50Ω 9999 9999 96 Auto tuning setting status 0 11 21 0 117 PU communication station number 0 to 31 0 to 247 0 118 PU communication speed 48 96 192 384 192 119 PU communication stop bit length 0 1 10 11 1 120 PU communication parity check 0 1 2 2 121 Number of PU communication retries 0 to 10 9999 1 122 PU communication check t...

Page 18: ...0 90 91 95 96 98 99 100 101 103 104 107 108 111 to 116 125 126 146 147 164 170 190 191 195 196 198 199 9999 99 232 Multi speed setting speed 8 0 to 400Hz 9999 9999 233 Multi speed setting speed 9 0 to 400Hz 9999 9999 234 Multi speed setting speed 10 0 to 400Hz 9999 9999 235 Multi speed setting speed 11 0 to 400Hz 9999 9999 236 Multi speed setting speed 12 0 to 400Hz 9999 9999 237 Multi speed setti...

Page 19: ...s 9999 9999 575 Output interruption detection time 0 to 3600s 9999 1s 576 Output interruption detection level 0 to 400Hz 0Hz Parameter Name Setting Range Initial Value 577 Output interruption cancel level 900 to 1100 1000 592 Traverse function selection 0 1 2 0 593 Maximum amplitude amount 0 to 25 10 594 Amplitude compensation amount during deceleration 0 to 50 10 595 Amplitude compensation amount...

Page 20: ... 080 FR D720S 070 and 100 3 FR D740 120 and 160 2 Differ according to capacities 5s FR D740 080 or less FR D720S 008 to 100 10s FR D740 120 and 160 3 Differ according to capacities 6 FR D720S 008 and 014 4 FR D740 012 to 160 FR D720S 025 to 100 4 The parameter number in parentheses is the one for use with the operation panel FR PA02 02 for the FR E500 series or parameter unit FR PU04 FR PU07 5 The...

Page 21: ...s are roughly divided as below 1 Error message A message regarding operational fault and setting fault by the operation panel and parameter unit FR PU04 FR PU07 is displayed The inverter does not trip 2 Warnings The inverter does not trip even when a warning is displayed However failure to take appropriate measures will lead to a fault 3 Alarm The inverter does not trip You can also output an alar...

Page 22: ...trip during deceleration or stop E OV1 Regenerative overvoltage trip during acceleration E OV2 Regenerative overvoltage trip during constant speed E OV3 Regenerative overvoltage trip during deceleration or stop E THT Inverter overload trip electronic thermal relay function E THM Motor overload trip electronic thermal relay function E FIN Fin overheat to Fault E ILF Input phase loss E OLT Stall pre...

Page 23: ... Voltage Directive We have self confirmed our inverters as products compliant to the Low Voltage Directive Conforming standard EN 61800 5 1 and place the CE mark on the inverters Outline of instructions Do not use an earth leakage circuit breaker as an electric shock protector without connecting the equipment to the earth Connect the equipment to the earth securely Wire the earth ground terminal i...

Page 24: ...or each installation FR D740 080 or less FR D720S 070 and 100 Example for FR D740 036 FR D740 120 or more Example for FR D740 160 Running In Storage During Transportation Surrounding air temperature 10 C to 50 C 20 C to 65 C 20 C to 65 C Humidity 90 RH or less 90 RH or less 90 RH or less Maximum Altitude 1000m 1000m 10000m Details are given in the technical information Low Voltage Directive Confor...

Page 25: ...rmal relay function is reset by inverter power reset and reset signal input Avoid unnecessary reset and power off When multiple motors are operated by a single inverter protection cannot be provided by the electronic thermal relay function Install an external thermal relay to each motor When the difference between the inverter and motor capacities is large and the setting is small the protective c...

Page 26: ...g by US National Electrical Code Exact size must be chosen for each installation 3 Short circuit ratings 200V class Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes 264 V Maximum 400V class Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes 528 V Maximum 4 Wiring The cables used should be 75 C copper cabl...

Page 27: ...tiple motors are operated by a single inverter protection cannot be provided by the electronic thermal relay function Install an external thermal relay to each motor When the difference between the inverter and motor capacities is large and the setting is small the protective characteristics of the electronic thermal relay function will be deteriorated In this case use an external thermal relay A ...

Page 28: ...ating applications please contact your nearest Mitsubishi sales representative Although this product was manufactured under conditions of strict quality control you are strongly advised to install safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product are likely to cause a serious accident Please do not use this product for loads other than three ...

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