Mitsubishi Electric FR-CC2-N Series Page 15 Instruction Manual Download

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1. INTRODUCTION
1.3 About the related manuals

1.3

About the related manuals

The manuals related to this product are shown below.

Manual name

Manual number

FR-A872-E Instruction Manual (Hardware)

IB-0600830ENG

FR-A870 Instruction Manual (Function)

IB-0600616ENG

Summary of Contents for FR-CC2-N Series

Page 1: ...ANUAL A HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN IB NA 0600833ENG A 1907 MEE Printed in Japan Specifications subject to change without notice CC2 FR CC2 N INSTRUCTION MANUAL FR CC2 N450K to N630K Converter Unit ...

Page 2: ...it terminals for 6 phase rectification 33 2 5 1 Details on the main circuit terminals 33 2 5 2 Terminal layout of the main circuit terminals wiring of power supply and the inverter 34 2 5 3 Applicable cables 36 2 5 4 Earthing grounding precautions 37 2 6 Control circuit 39 2 6 1 Details on the control circuit terminals 39 2 6 2 Control logic sink source change 40 2 6 3 Wiring of control circuit 42...

Page 3: ...ation of parameters and displayed in alphanumeric order 71 5 1 3 Parameter list by function group number 73 5 2 E Environment setting parameters 75 5 2 1 Simple clock function 75 5 2 2 Reset selection disconnected PU detection reset limit 76 5 2 3 Buzzer control 77 5 2 4 Display off setting 77 5 2 5 Disabling the setting dial and keys on the operation panel 77 5 2 6 Using a 600 VAC power supply 78...

Page 4: ...9 1 Parameter copy 132 5 9 2 Parameter verification 134 5 10 Checking parameters changed from their initial values initial value change list 135 Chapter 6 PROTECTIVE FUNCTIONS 138 6 1 Converter unit fault and alarm indications 138 6 2 Reset method for the protective functions 139 6 3 Check and clear of the fault history 140 6 4 Fault history and the list of fault displays 142 6 5 Causes and correc...

Page 5: ... Measurement of converter output voltage across terminals P and N 162 7 2 6 Insulation resistance test using megger 162 7 2 7 Withstand voltage test 163 Chapter 8 SPECIFICATIONS 166 8 1 Converter unit rating 166 8 2 Common specifications 168 8 3 Outline dimension drawings 169 8 3 1 Converter unit outline dimension drawings 169 Chapter 9 APPENDIX 172 9 1 Instruction code list 172 9 2 Instructions f...

Page 6: ...ses a certification in regard with electric appliance handling or person took a proper engineering training Such training may be available at your local Mitsubishi Electric office Contact your local sales office for schedules and locations A person who can access operating manuals for the protective devices for example light curtain connected to the safety control system or a person who has read t...

Page 7: ... applicable standards Any person who is involved in wiring or inspection of this product shall be fully competent to do the work This product body must be installed before wiring Otherwise you may get an electric shock or be injured Do not touch the setting dial or keys with wed hands Doing so may cause an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinchi...

Page 8: ...erwise this product may be damaged This product must be used indoors without corrosive gas flammable gas oil mist dust and dirt Otherwise this product may be damaged This product must not be used at an altitude above 4000 m The maximum amplitude amount must be 0 075 mm frequency range 10 to 57 Hz and the maximum acceleration speed must be 1G frequency range 57 to 150 Hz Otherwise this product may ...

Page 9: ...efore you touch this product Emergency stop A safety backup such as an emergency brake must be provided for devices or equipment in a system to prevent hazardous situations from occurring in case of failure of the inverter and converter unit or an external device controlling them If the breaker installed on the input side of this product trips check for wiring faults such as short circuits and dam...

Page 10: ...9 CHAPTER 1 CHAPTER 1 4 5 6 7 8 9 10 INTRODUCTION 1 1 Product checking 11 1 2 Component names 12 1 3 About the related manuals 14 ...

Page 11: ...rk of SCHNEIDER ELECTRIC USA INC Other company and product names herein are the trademarks and registered trademarks of their respective owners Notes on descriptions in this Instruction Manual Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as sink logic unless otherwise specified For the control logic refer to page 40 Item Description Operation ...

Page 12: ...tage class 690V class N Symbol Circuit board coating conforming to IEC60721 3 3 3C2 3S2 With With Plated conductor With Not used 06 60 Symbol Description 450K to 630K Rated converter unit capacity kW Rating plate 575 VAC input Rating plate 690 VAC input Rating plate example The SERIAL consists of one symbol two characters indicating the production year and month and six characters indicating the c...

Page 13: ...12 1 INTRODUCTION 1 2 Component names 1 2 Component names Component names are as follows a j f b u c d g e p g q h o i s m t k l r n ...

Page 14: ...e main circuit 33 j Charge lamp Stays ON while the power is supplied to the main circuit 34 k Alarm lamp Turns ON when the protective function of the converter unit is activated 34 l Power lamp Stays ON while the power is supplied to the control circuit R1 L11 S1 L21 34 m Upper front cover Remove this cover for wiring to control circuit terminals RS 485 terminals etc 19 n Lower front cover Remove ...

Page 15: ...the related manuals 1 3 About the related manuals The manuals related to this product are shown below Manual name Manual number FR A872 E Instruction Manual Hardware IB 0600830ENG FR A870 Instruction Manual Function IB 0600616ENG ...

Page 16: ...evices 16 2 2 Removal and reinstallation of the cover 19 2 3 Installation of the converter unit and enclosure design 22 2 4 Terminal connection diagrams 28 2 5 Main circuit terminals for 6 phase rectification 33 2 6 Control circuit 39 2 7 Communication connectors and terminals 49 ...

Page 17: ...re use 2 1 Peripheral devices 2 1 1 Converter unit and peripheral devices Earth Ground Earth Ground R L1 S L2 T L3 N P N P d Molded case circuit breaker MCCB or earth leakage current breaker ELB fuse f Noise filter e Magnetic contactor MC b Converter unit a Inverter U V W g Noise filter Earth Ground h Induction motor Install these options as required c Three phase AC power supply ...

Page 18: ...ding air temperature The surrounding air temperature should be as low as possible within the permissible range This must be noted especially when the inverter and the converter unit are installed in an enclosure Incorrect wiring may lead to damage of the inverter and the converter unit The control signal lines must be kept fully away from the main circuit lines to protect them from noise The built...

Page 19: ...5 times NOTE When the converter unit capacity is larger than the motor capacity select an MCCB and a magnetic contactor according to the converter unit model and select cables and reactors according to the motor output When the breaker on the converter unit s input side trips check for the wiring fault short circuit damage to internal parts of the inverter or the converter unit etc Identify and re...

Page 20: ...verter unit and insert the operation panel After confirming that the operation panel is fit securely tighten the screws Tightening torque 0 40 to 0 45 N m Removal of the upper main circuit terminal cover a Remove the mounting screws to remove the upper main circuit terminal cover b With the cover removed the main circuit terminals can be wired Loosen the two fixing screws on the accessory cover Th...

Page 21: ...ve the lower main circuit terminal cover b With the cover removed the main circuit terminals can be wired and the cooling fan can be replaced refer to page 158 Removal of the front cover a Remove the mounting screws to remove the lower front cover b When the lower front cover is removed the upper front cover can be removed a b a b Loosen Loosen Loosen c d e ...

Page 22: ... the control circuit and the RS 485 terminals can be wired Reinstallation of the front cover a Insert the upper hooks of the upper front cover into the sockets of the converter Check that it is properly secured b Tighten the screws on the lower part of the cover c Attach the lower front cover using the screws NOTE Fully make sure that the front cover has been reinstalled securely Always tighten th...

Page 23: ...and 40 C Always operate the converter unit within this temperature range Operation outside this range will considerably shorten the service lives of the semiconductors parts capacitors and others Take the following measures to keep the surrounding air temperature of the converter unit within the specified range Measures against high temperature Use a forced ventilation system or similar cooling sy...

Page 24: ...a short time Since oil mist will cause similar conditions it is necessary to take adequate measures Countermeasure Place the converter in a totally enclosed enclosure Take measures if the in enclosure temperature rises Refer to page 24 Purge air Pump clean air from outside to make the in enclosure air pressure higher than the outside air pressure Corrosive gas salt damage If the converter is expos...

Page 25: ...onverter unit enclosure From the enclosure that contains the converter unit the heat of the converter unit and other equipment transformers lamps resistors etc and the incoming heat such as direct sunlight must be dissipated to keep the in enclosure temperature lower than the permissible temperatures of the in enclosure equipment including the converter unit The cooling systems are classified as f...

Page 26: ... used but the enclosure size increases as the converter unit capacity increases This system is for relatively small capacities Natural ventilation totally enclosed type Being a totally enclosed type this system is the most appropriate for hostile environment having dust dirt oil mist etc The enclosure size increases depending on the converter unit capacity Forced air Heat sink cooling This system ...

Page 27: ...replace the cooling fan Refer to page 158 for fan replacement Installation orientation of the converter unit Install the converter unit on a wall as specified Do not mount it horizontally or in any other way Above the converter unit Heat is blown up from inside the converter unit by the small fan built in the unit Any equipment placed above the converter unit should be heat resistant Encasing mult...

Page 28: ...m the bottom of the unit as warm air by the cooling fan When installing a ventilation fan for that heat determine the place of ventilation fan installation after fully considering an air flow Air passes through areas of low resistance Make an airway and airflow plates to expose the converter unit to cool air Arrangement of the ventilation fan and the converter unit Converter unit Converter unit Go...

Page 29: ...RS signal or X10 signal of the inverter To use the RDB signal of the converter unit select the normally open contact input specification for the input logic of the MRS signal or X10 signal of the inverter For changing the input logic refer to the Instruction Manual of the inverter Three phase AC power supply MCCB Jumper R L1 S L2 T L3 R1 L11 S1 L21 PC 24VDC power supply Common for external power s...

Page 30: ...ep the cables of the main circuit for input and output separated After wiring do not leave wire offcuts in the inverter or the converter unit Wire offcuts can cause a fault failure or malfunction Always keep the inverter and the converter unit clean When drilling mounting holes in an enclosure etc take caution not to allow chips and other foreign matter to enter the inverter or the converter unit ...

Page 31: ...ation for the input logic of the MRS signal or X10 signal of the inverter To use the RDB signal of the converter unit select the normally open contact input specification for the input logic of the MRS signal or X10 signal of the inverter For changing the input logic refer to the Instruction Manual of the inverter Three phase AC power supply MCCB Jumper R L1 S L2 T L3 R1 L11 S1 L21 PC Contact inpu...

Page 32: ...ep the cables of the main circuit for input and output separated After wiring do not leave wire offcuts in the inverter or the converter unit Wire offcuts can cause a fault failure or malfunction Always keep the inverter and the converter unit clean When drilling mounting holes in an enclosure etc take caution not to allow chips and other foreign matter to enter the inverter or the converter unit ...

Page 33: ...of the MRS signal or X10 signal of the inverter To use the RDB signal of the converter unit select the normally open contact input specification for the input logic of the MRS signal or X10 signal of the inverter For changing the input logic refer to the Instruction Manual of the inverter 4 For the X11 signal input set 11 in any parameter from Pr 178 to Pr 189 Input terminal function selection to ...

Page 34: ...S1 L21 Power supply for the control circuit Connected to the AC power supply terminals R L1 and S L2 To retain the fault display and fault output remove the jumpers across terminals R L1 and R1 L11 and across S L2 and S1 L21 and apply external power to these terminals When using a separate power supply connected to terminals R1 L11 and S1 L21 the required power capacity is 80 VA 45 P N Inverter co...

Page 35: ...layout NOTE Make sure the power cables are connected to the R L1 S L2 and T L3 of the converter unit Phase need not be matched Recommended bus bar dimensions for terminals P and N Refer to the following for bus bars for terminals P and N FR CC2 N450K to N630K P N To inverter R L1 S L2 T L3 Power supply Jumper Charge lamp R1 L11 S1 L21 φ15 30 30 1 5ª45 2ªR7 5 Unit mm 24 12 15 60 6 30 ...

Page 36: ...wing for bus bars for terminals R L1 S L2 and T L3 Bus bar connection example Use bus bars to connect terminal P of the converter unit and terminal P of the inverter and terminal N of the converter unit and terminal N of the inverter Remove the upper main circuit terminal cover right or left to allow for the connection of bus bars Arrangement of the units Dimension Left Right Inverter Converter un...

Page 37: ... the operation is started 2 5 3 Applicable cables Select a recommended size cable to ensure that the voltage drop ratio is within 2 The following table shows a combination recommended when a wiring length is 20 m at 690 V input power supply Converter unit model FR CC2 N Terminal screw size 2 Tightening torque N m Bus bar dimensions Earth ground cable size R L1 S L2 T L3 P N PVC cables etc mm2 1 45...

Page 38: ... shock from this leakage current when touching it To avoid the influence of external noises the earthing grounding is important to EMI sensitive equipment that handle low level signals or operate very fast such as audio equipment sensors computers Earthing grounding system to be established As described previously the purpose of earthing grounding is roughly classified into the electrical shock pr...

Page 39: ...and run them in parallel in the minimum distance NOTE To be compliant with the EU Directive Low Voltage Directive refer to page 174 Inverter Converter unit Other equipment I Separate earthing grounding Good II Common single point earthing grounding OK Inverter Converter unit Other equipment III Inadequate common single point earthing grounding Bad Inverter Converter unit Other equipment ...

Page 40: ...hermal relay operation E OHT RDI 1 Contact input No function is assigned in the initial setting Use Pr 178 to assign a function to the terminal SD Contact input common sink Common terminal for the contact input terminal sink logic External transistor common source Connect this terminal to the power supply common terminal of a transistor output open collector output device such as a programmable co...

Page 41: ...uctive in HIGH state RDB 1 Inverter operation enable NC contact Switched to LOW when a converter unit fault occurs or the converter is reset The inverter can be started when the RDB status is HIGH RSO 1 Inverter reset Switched to LOW when the converter is reset RES ON Connect this terminal to terminal RES of the inverter The inverter is reset when it is connected with the RSO status LOW IPF 1 Inst...

Page 42: ...to the open collector output signals In the source logic a signal turns ON when a current enters into the corresponding signal input terminal Terminal PC is common to the contact input signals Terminal SE is common to the open collector output signals Jumper connector SOURCE SINK For sink logic PC RES R RDI R SD RES R RDI R PC X10 R RES R RDA SE Converter unit Inverter Converter unit Inverter SD R...

Page 43: ...function in the converter due to undesirable currents Source logic Use terminal SD as a common terminal and perform wiring as follows Do not connect terminal PC of the converter unit with the terminal 24 V of the external power supply Do not install an external power source in parallel with the internal 24 VDC power source connected to terminals PC and SD to use them together Doing so may cause a ...

Page 44: ...ible with the MTW wire which has a thick wire insulation 2 Applicable for terminals A1 B1 C1 NICHIFU Co Ltd Wire strip length Wire gauge mm2 Ferrule part No Crimping tool model No With insulation sleeve Without insulation sleeve For UL wire 1 0 3 AI 0 34 10TQ CRIMPFOX 6 0 5 AI 0 5 10WH AI 0 5 10WH GB 0 75 AI 0 75 10GY A 0 75 10 AI 0 75 10GY GB 1 AI 1 10RD A 1 10 AI 1 10RD 1000GB 1 25 1 5 AI 1 5 10...

Page 45: ... SD sink logic PC source logic and SE are common terminals 0 V for I O signals All common terminals are isolated from each other Do not earth ground these terminals In the sink logic terminal SD is a common terminal for the contact input terminals RES OH RDI The open collector circuit is isolated from the internal control circuit by photocoupler In the source logic terminal PC is a common terminal...

Page 46: ... to the enclosure etc Always apply a voltage to the fault output terminals A1 B1 and C1 via a relay coil lamp etc Separate the wiring of the control circuit away from the wiring of the main circuit except for terminals R1 L11 and S1 L21 Make cuts in rubber bush of the converter unit side and lead the wires through the cuts 2 6 5 When using separate power supplies for the control circuit and the ma...

Page 47: ...a separate power supply connected to terminals R1 L11 and S1 L21 the required power capacity is 80 VA If the main circuit power is switched OFF for 0 1 second or more then ON again the converter unit is reset and a fault output will not be held 2 6 6 When supplying 24 V external power to the control circuit Connect the 24 V external power supply across terminals 24 and SD to turn the I O terminal ...

Page 48: ...nal EV is output To use the EV signal set 68 positive logic or 168 negative logic in any of Pr 190 to Pr 195 Output terminal function selection to assign the function to the output terminal Operation while the 24 V external power is supplied Fault records and parameters can be read and parameters can be written using the operation panel keys During the 24 V external power supply operation the moni...

Page 49: ...ction of several converter units the current increases when it flows through the converter unit wiring near the power supply The increase of the current causes voltage to drop further Use the converter units after confirming that the input voltage of each converter unit is within the rated input voltage range Depending on the power supply the inrush current protection may be activated to disable t...

Page 50: ...lowing table when fabricating the cable on the user side Keep the total cable length within 20 m Commercially available products as of February 2015 Communication operation Using the PU connector as a computer network port enables communication operation from a personal computer etc When the PU connector is used for connection between the converter unit and a personal FA or other computer with a c...

Page 51: ...bishi inverter protocol computer link operation and MODBUS RTU protocol For the details refer to page 103 NOTE To avoid malfunction keep the RS 485 terminal wires away from the control circuit board Conforming standard EIA 485 RS 485 Transmission format Multidrop link Communication speed Maximum 115200 bps Overall length 500 m Connection cable Twisted pair cable 4 pairs TXD RXD VCC GND TXD RXD VCC...

Page 52: ... 8 9 10 PRECAUTIONS FOR USE OF THE CONVERTER UNIT 3 1 Electro magnetic interference EMI and leakage currents 52 3 2 Power supply harmonics 57 3 3 Power shutdown and magnetic contactor MC 58 3 4 Checklist before starting operation 59 ...

Page 53: ...the carrier frequency setting is high decrease the Pr 72 PWM frequency selection setting Note that motor noise increases Selecting Pr 240 Soft PWM operation selection makes the sound inoffensive By using earth leakage circuit breakers designed for harmonic and surge suppression in the inverter s own line converter unit s own line and other line operation can be performed with the carrier frequency...

Page 54: ...l signals so it requires the following basic techniques Pay attention to the electromagnetic noises that could be generated by the inverter since the inverter chops outputs at high carrier frequency For prevention of malfunction of peripheral devices caused by electromagnetic noises EMI precautions should be taken to suppress noises These techniques differ slightly depending on EMI paths Basic mea...

Page 55: ...s possible from the inverter or the converter unit Run easily affected signal cables as far away as possible from the inverter or the converter unit and its I O cables Do not run the signal cables and power cables inverter or converter unit I O cables in parallel with each other and do not bundle them Set the EMC filter ON OFF connector of the converter unit to the ON position Refer to page 55 Ins...

Page 56: ...onnectors to the enabled ON position Item Description Impedance Ω 10 to 100 MHz 80 100 to 500 MHz 150 Outline dimension drawings mm 34 1 TDK 39 1 Product name Lot number 30 1 Cable fixing band mount 13 1 Inverter Converter unit Line noise filter Sensor Use 4 core cable for motor power cable and use one cable as earth ground cable Use a twisted pair shielded cable Inverter power supply Do not earth...

Page 57: ...ng the connector push the fixing tab and pull the connector straight without pulling the cable or forcibly pulling the connector with the tab fixed When installing the connector also engage the fixing tab securely If it is difficult to disconnect the connector use a pair of needle nose pliers etc NOTE Fit the connector to either ON or OFF position Enabling turning ON the EMC filter increases leaka...

Page 58: ...power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output Also since an excessive current flows in the inverter to activate overcurrent protection do not provide a capacitor and surge suppressor on the inverter output side when the motor is driven by the inverter For power factor improvement inst...

Page 59: ...rt stop circuit example As shown in the following figure always use the start signal turn ON or OFF the STF STR signal to make a start or stop 1 Install a stepdown transformer 2 Connect the power supply terminals R1 L11 S1 L21 of the control circuit to the input side of the MC to hold an alarm signal when the inverter s protective circuit is activated At this time remove the jumpers connected to t...

Page 60: ...fter the power OFF a high voltage remains in the smoothing capacitor and it is dangerous Before performing an inspection or rewiring wait 10 minutes or longer after the power supply turns OFF then confirm that the voltage across the main circuit terminals P and N of the converter unit is low enough using a digital multimeter etc The voltage applied to the converter unit I O signal circuits is with...

Page 61: ...60 3 PRECAUTIONS FOR USE OF THE CONVERTER UNIT 3 4 Checklist before starting operation MEMO ...

Page 62: ...61 CHAPTER 4 CHAPTER 4 4 5 6 7 8 9 10 BASIC OPERATION 4 1 Operation panel 62 4 2 Monitoring the converter unit status 66 ...

Page 63: ...e parameter setting mode c Not available for the converter unit d Not available for the converter unit e Monitor 5 digit LED Shows a numeric value readout of a monitor item such as the frequency or a parameter number The monitor item on each screen can be changed according to the settings of Pr 774 to Pr 776 f Not available for the converter unit g Not available for the converter unit h STOP RESET...

Page 64: ...ilable for the converter unit No Appearance Name Description Converter output voltage When the initial setting is set Input current Electric thermal relay function load factor Parameter setting Fault history Monitor Converter output voltage monitor At power ON 1 Input current monitor 1 Electronic thermal relay function load factor monitor 1 The last eight fault records can be displayed On the disp...

Page 65: ...r this mode the set value of the displayed parameter number is read or changed 64 Parameter clear Clears and resets parameter settings to the initial values However parameters such as terminal function selection parameters are not cleared For the details of the uncleared parameters refer to page 172 131 All parameter clear Clears and resets parameter settings to the initial values Terminal functio...

Page 66: ...te condition is not satisfied a parameter write error appears on the LCD display Refer to page 144 Turn to read another parameter Press to show the setting again on the LCD display Press twice to show the next parameter Press twice to return the monitor display to the first screen in the monitor mode output voltage monitoring screen in the initial setting Error indication Description Parameter wri...

Page 67: ...er to page 87 4 2 2 First priority monitor screen The first priority monitor screen which is displayed first when the operation panel becomes in the monitor mode is selectable To set it press for a while when the desired monitor item is displayed on a monitor screen The following show the procedure to set the monitor screen displaying the input current as the first priority monitor screen Operatin...

Page 68: ...4 M Item and output signal for monitoring 87 5 5 T Multi function input terminal parameters 95 5 6 A Application parameters 97 5 7 N Communication operation parameters 101 5 8 Parameter clear All parameter clear 131 5 9 Parameter copy and parameter verification 132 5 10 Checking parameters changed from their initial values initial value change list 135 ...

Page 69: ...0 1 0 84 68 H302 Retry waiting time 0 1 to 600 s 0 1 s 1 s 84 69 H303 Retry count display erase 0 1 0 84 75 Reset selection disconnected PU detection reset limit 14 to 17 114 to 117 1 14 76 E100 Reset selection 0 1 0 E101 Disconnected PU detection E107 Reset limit 77 E400 Parameter write selection 1 2 1 2 78 117 N020 PU communication station number 0 to 31 1 0 106 118 N021 PU communication speed 4...

Page 70: ...31 0 to 247 1 0 106 119 332 N031 RS 485 communication speed 3 6 12 24 48 96 192 384 576 768 1152 1 96 106 119 333 RS 485 communication stop bit length data length 0 1 10 11 1 1 106 N032 RS 485 communication data length 0 1 1 0 N033 RS 485 communication stop bit length 0 1 1 1 334 N034 RS 485 communication parity check selection 0 to 2 1 2 106 119 335 N035 RS 485 communication retry count 0 to 10 9...

Page 71: ...on 0 2 1 0 78 990 E104 PU buzzer control 0 1 1 1 77 992 M104 Operation panel setting dial push monitor selection 2 8 13 20 25 43 44 55 62 98 1 8 87 997 H103 Fault initiation 0 to 255 9999 1 9999 84 1006 E020 Clock year 2000 to 2099 1 2000 75 1007 E021 Clock month day Jan 1 to Dec 31 1 101 75 1008 E022 Clock hour minute 0 00 to 23 59 1 0 75 1048 E106 Display off waiting time 0 to 60 min 1 min 0 77 ...

Page 72: ...ess to select the Group parameter setting and are displayed alternately after the setting is completed Selecting a parameter by function group number to change its setting The following shows the procedure to change the setting of P M101 Pr 774 Operation panel monitor selection 1 Operating procedure 1 Turning ON the power The operation panel is in the monitor mode 2 Selecting the parameter setting...

Page 73: ...til P M101 Operation panel monitor selection 1 appears Press to display the present set value initial value appears 6 Changing the setting value Turn to change the set value to Press to confirm the selection and are displayed alternately after the setting is completed ...

Page 74: ...lay 81 E702 257 Control circuit capacitor life display 81 E710 503 Maintenance timer 1 82 E711 504 Maintenance timer 1 warning output set time 82 E712 686 Maintenance timer 2 82 E713 687 Maintenance timer 2 warning output set time 82 E714 688 Maintenance timer 3 82 E715 689 Maintenance timer 3 warning output set time 82 Pr group Pr Name Refer to page H103 997 Fault initiation 84 H201 872 Input pha...

Page 75: ...length 106 N024 120 PU communication parity check 106 N025 121 PU communication retry count 106 N026 122 PU communication check time interval 106 N027 123 PU communication waiting time setting 106 N028 124 PU communication CR LF selection 106 N030 331 RS 485 communication station number 106 119 N031 332 RS 485 communication speed 106 119 N032 333 RS 485 communication data length 106 N033 333 RS 48...

Page 76: ...To control the buzzer of the operation panel PU buzzer control P E104 Pr 990 77 To turn OFF the operation panel when not using it for a certain period of time Display off setting P E106 Pr 1048 77 To disable the operation panel Operation panel operation selection P E200 Pr 161 77 Using a 600 VAC power supply Input voltage mode selection P E302 Pr 977 78 To prevent parameter rewriting Parameter wri...

Page 77: ...it During operation commanded through RS 485 communication the reset selection function is enabled but the disconnected PU detection function is disabled The communication is checked according to Pr 122 PU communication check time interval Pr Name Initial value Setting range Description 75 Reset selection disconnected PU detection reset limit 14 14 to 17 114 to 117 In the initial setting the reset...

Page 78: ...N indicator blinks slowly The time interval counting for display off is reset at removal reinstallation of the operation panel power ON OFF of the converter unit or converter reset Display off mode end condition Operation of the operation panel Occurrence of a warning alarm or fault Installation removal of the operation panel power ON OFF of the converter unit or converter reset 5 2 5 Disabling th...

Page 79: ...protection level to the one for the 600 VAC class 5 2 7 Parameter write selection Whether to enable the writing to various parameters or not can be selected Use this function to prevent parameter values from being rewritten by misoperation Pr 77 can be set any time Setting through communication is unavailable Disabling parameter write Pr 77 1 Parameter write Parameter clear and All parameter clear...

Page 80: ...ccess reading writing to the parameters is limited at the level set in Pr 296 until the valid password is input to unlock the locked parameters NOTE After a password is set the Pr 297 readout is always any of 0 to 5 appears when a password protected parameter is attempted to be read written Even if a password is set the parameters which are written by the converter unit such as parameters related ...

Page 81: ...sabled 1 Inputting a password is possible but the locked up password cannot be unlocked or reset even with the valid password NOTE When a password has been set and parameters are locked Parameter copy cannot be performed using the operation panel Parameters referred to Pr 77 Parameter write selection page 78 5 2 9 Free parameter Any number within the setting range of 0 to 9999 can be input For exa...

Page 82: ...of the inrush current limit circuit relay contactor and inrush resistor is displayed in Pr 256 The number of contact relay contactor thyristor ON times is counted and it is counted down from 100 0 time every 1 10 000 times When the counter reaches 10 900 000 times bit 3 of Pr 255 is turned ON set to 1 and the Y90 signal is also output as an alert Life display of the control circuit capacitor Pr 25...

Page 83: ... 686 Pr 688 stops at 9998 999800 hours When the value in Pr 503 Pr 686 Pr 688 reaches the time 100 h increments set in Pr 504 Pr 687 Pr 689 the Maintenance timer Y95 signal is output and also MT1 MT2 or MT3 is displayed on the operation panel For the terminal used for the Y95 signal output assign the function by setting 95 positive logic or 195 negative logic in any parameter from Pr 190 to Pr 195...

Page 84: ...re activated they are displayed in the priority of MT1 MT2 MT3 The cumulative energization time is counted every hour Energization time of less than 1 h is not counted Changing the terminal assignment using Pr 190 to Pr 195 Output terminal function selection may affect the other functions Set parameters after confirming the function of each terminal Parameters referred to Pr 190 to Pr 195 Output t...

Page 85: ...loss protection selection The input phase loss protective function on the converter unit input side R L1 S L2 T L3 can be enabled When Pr 872 is set to 1 Input phase loss E ILF protection is activated if one of three phases is detected to be lost for 1 second continuously NOTE In the case of R L1 S L2 phase loss the input phase loss protection does not operate and the inverter output is shut off I...

Page 86: ... normal operation continues without a fault for the Pr 68 setting multiplied by four or longer 3 1 seconds at the shortest When retry is successful the cumulative number of retry failures is cleared Writing 0 in Pr 69 clears the cumulative count Pr Name Initial value Setting range Description 65 H300 Retry selection 0 0 to 4 Faults which trigger the retry operation can be selected 67 H301 Number o...

Page 87: ...the electronic thermal O L relay This is different from power supply reset or reset by RES signal When the parameter storage device fault E PE is occurring and reading of the retry function related parameters is not possible retry cannot be operated Changing the terminal assignment using Pr 190 to Pr 195 Output terminal function selection may affect the other functions Set parameters after confirm...

Page 88: ...M101 Operation panel monitor selection 1 9999 converter output voltage 2 8 13 20 25 43 44 55 62 98 9999 The converter output voltage input current and electronic thermal relay function load factor monitor that are displayed in monitor mode on the operation panel can be switched to a specified monitor 775 M102 Operation panel monitor selection 2 9999 input current 776 M103 Operation panel monitor s...

Page 89: ...rgy 2 0 1 kWh 25 H19 40225 The cumulative energy based on the monitored input power is displayed Use Pr 170 to reset it Refer to page 89 Station number RS 485 terminals 1 43 H2B 40243 The station number 0 to 31 of the converter unit enabling communication via the RS 485 terminals is displayed Station number PU 1 44 H2C 40244 The station number 0 to 31 of the converter unit enabling communication v...

Page 90: ...d Pr 774 to Pr 776 25 the input power monitor value is added up and is updated in 100 ms increments The values are saved in EEPROM every hour Increments and ranges of monitoring on the operation panel FR DU08 or via communication RS 485 communication are as follows 1 Energy is measured in the range of 0 to 99999 99 kWh and displayed in five digits After the watt hour meter cumulative power counter...

Page 91: ... decimal places can be hidden by selecting the decimal digits with Pr 268 NOTE The number of display digits on the cumulative energization time Pr 774 to Pr 776 20 and the cumulative power Pr 774 to Pr 776 25 does not change Enabling display of negative numbers during monitoring Pr 290 Negative values can be used for indication on the operation panel To check which items can be monitored with indi...

Page 92: ...ble NO contact Output when the converter unit operation is ready 93 111 RDB Inverter operation enable NC contact Output when a converter unit fault occurs or the converter is reset inverse to the logic of RDA 17 Y17 Main circuit power supply MC control Output while the self power management function is enabled Turns OFF when a fault activating the self power management operation occurs Pr 248 Pr 3...

Page 93: ...using Pr 190 to Pr 195 Output terminal function selection may affect the other functions Set parameters after confirming the function of each terminal Fan fault output signal FAN A cooling fan operates at power ON of the converter unit If the fan stops at this time fan operation is regarded as faulty Fan alarm FN is displayed on the operation panel and the FAN fault output FAN and Alarm LF signals...

Page 94: ...r unit fault occurs or the converter is reset A logic inverse to that of RDA is applied to the inverter operation enable NC contact RDB signal However the RDB signal is OFF while the converter unit power supply is OFF The RDA and RDB signals are initially assigned to the terminals RDA and RDB respectively By setting 11 for the RDA signal or 111 for the RDB signal in any parameter from Pr 190 to Pr...

Page 95: ...hen the control circuit temperature reaches the Pr 663 setting or higher To use the Y207 signal set 207 positive logic or 307 negative logic in any parameter from Pr 190 to Pr 195 Output terminal function selection to assign the function to the output terminal NOTE The Y207 signal is turned OFF when the control circuit temperature becomes 5 C or more lower than the Pr 663 setting Changing the term...

Page 96: ...nal thermal relay input Pr 876 The operation when the external thermal relay input OH signal is input can be changed by the Pr 876 setting Purpose Parameter to set Refer to page To assign functions to input terminals Input terminal function selection P T700 P T709 P T711 Pr 178 Pr 187 Pr 189 95 To change operation when the OH signal is input OH input selection P T723 Pr 876 95 Pr Name Initial valu...

Page 97: ...parameter from Pr 178 Pr 187 or Pr 189 Input terminal function selection NOTE Changing the terminal assignment using Pr 178 Pr 187 or Pr 189 Input terminal function selection may affect the other functions Set parameters after confirming the function of each terminal Operation selection for the OH signal Pr 876 The OH signal input status and the Pr 876 setting for the converter operation are as sh...

Page 98: ...nitial value Setting range Description 248 A006 Self power management selection 0 0 Self power management function disabled 1 Self power management function enabled main circuit OFF at protective function activation 2 Self power management function enabled main circuit OFF at protective function activation due to a circuit failure 30 E300 Reset selection during power supply to main circuit 0 0 Whe...

Page 99: ... the magnetic contactor due to frequent start and stop or activation of the protective function may shorten the life of the inverter or the converter unit Changing the terminal assignment using Pr 190 to Pr 195 Output terminal function selection may affect the other functions Set parameters after confirming the function of each terminal Selection between resetting or not resetting during power sup...

Page 100: ...o Pr 195 Output terminal function selection the IPF signal can be assigned to another terminal 5 6 3 Power failure time deceleration to stop function This is a function to decelerate the motor to a stop when an instantaneous power failure or undervoltage occurs Pr Name Initial value Setting range Description 57 A702 Restart selection 9999 0 The converter restarts operation at the power restoration...

Page 101: ...nal is the NO contact set the positive logic for the PWF signal of the converter unit For the X48 signal the initial setting is the NC contact input specification For changing the input logic refer to the Instruction Manual of the inverter NOTE When the power failure time deceleration stop function is selected undervoltage protection E UVT instantaneous power failure protection E IPF and input pha...

Page 102: ...duct could be damaged due to differences in electrical specifications Purpose Parameter to set Refer to page To start operation via communication Initial setting of operation via communication P N000 P N001 Pr 549 Pr 342 105 To communicate via PU connector Initial setting of computer link communication PU connector P N020 to P N028 Pr 117 to Pr 124 106 To communicate via RS 485 terminals Initial s...

Page 103: ...g the cable on the user side Commercially available products as of February 2015 3 Do not use pins No 2 and 8 of the communication cable Model Manufacturer Interface embedded cable DAFXIH CAB D SUB25P for personal computer DAFXIH CABV D SUB9P for personal computer Connector conversion cable DINV 485CAB for converter unit 2 Diatrend Corp Interface embedded cable for converter unit DINV CABV 2 PU co...

Page 104: ...ranch RDB2 RXD2 Converter unit receive for branch SDA1 TXD1 Converter unit send SDB1 TXD1 Converter unit send SDA2 TXD2 Converter unit send for branch SDB2 TXD2 Converter unit send for branch P5S VCC 5 V permissible load current 100 mA SG GND Earthing grounding connected to terminal SD TXD RXD VCC GND TXD RXD VCC GND OPEN 100Ω RDA1 RXD1 RDB1 RXD1 RDA2 RXD2 RDB2 RXD2 SDA1 TXD1 SDB1 TXD1 SDA2 TXD2 S...

Page 105: ...able Twisted pair cable RS 485 interface terminals Converter unit Converter unit Converter unit Converter unit Converter unit Converter unit RS 485 terminals RS 485 terminals RS 485 terminals Station 0 Station 1 Station n Set only the terminating resistor switch of the remotest converter unit to the 100 Ω position Set only the terminating resistor switch of the remotest converter unit to the 100 Ω...

Page 106: ...cation protocol The MODBUS RTU protocol can be used by communication from the RS 485 terminals Communication EEPROM write selection Pr 342 The parameter storage device can be changed from EEPROM and RAM to RAM only when writing parameters via the converter unit s PU connector or RS 485 terminals Use this function if parameter settings are changed frequently To receiving terminal of the next conver...

Page 107: ...e checked on the operation panel The values displayed on the operation panel are the ones stored in EEPROM 5 7 4 Initial settings and specifications of RS 485 communication Use the following parameters to perform required settings for RS 485 communication between the converter unit and a personal computer Use the PU connector on the converter unit or RS 485 terminals as communication interface Par...

Page 108: ...length 2 bits 120 N024 PU communication parity check 2 0 Parity check disabled 1 Parity check odd parity enabled 2 Parity check even parity enabled 121 N025 PU communication retry count 1 0 to 10 Set the permissible number of retries for unsuccessful data reception If the number of consecutive errors exceeds the permissible value the inverter output will be stopped 9999 The inverter output will no...

Page 109: ...ial value Setting range Description 331 N030 RS 485 communication station number 0 0 to 31 0 to 247 1 2 Specify the converter unit station number Same specifications as Pr 117 332 N031 RS 485 communication speed 96 3 6 12 24 48 96 192 384 576 768 1152 Select the communication speed Same specifications as Pr 118 N032 RS 485 communication data length 0 0 1 Select the data length Same specifications ...

Page 110: ...ion number is 0 to 31 Pr 117 Pr 331 Communication speed PU connector Selected among 4800 9600 19200 38400 bps Pr 118 RS 485 terminals Selected among 300 600 1200 2400 4800 9600 19200 38400 57600 76800 115200 bps Pr 332 Control procedure Asynchronous method Communication method Half duplex system Communication specifications Character system ASCII selectable between 7 bits and 8 bits Pr 119 Pr 333 ...

Page 111: ...feed at the end of a data group In this case setting must be also made on the converter unit according to the computer Use Pr 124 or Pr 341 for the CR LF code setting Data reading format a Communication request data from the computer to the converter unit Symbol Operation Special monitor write Parameter write Converter reset Monitor Parameter read a Communication request is sent to the converter u...

Page 112: ...the processing request for example operation or monitoring given by the computer to the converter unit Therefore the operation or monitoring an item is enabled by specifying the corresponding instruction code Refer to page 117 Data Read write data such as parameters transmitted from to the converter unit The definitions and ranges of set data are determined in accordance with the instruction codes...

Page 113: ...heck time 2 Example 1 Computer Converter unit ENQ Waiting time 1 Instruction code Station number 0 1 Data E 1 0 7 A D F 4 H05 H30 H31 H31 H45 H31 H30 H37 H41 H44 H46 H34 Binary code H30 H31 H45 H31 H31 H30 H37 H41 H44 H1F4 Sum Example 2 STX Data read Station number 0 1 1 7 0 3 0 H02 H30 H31 H37 H31 H37 H30 H03 H33 H30 Sum ETX 7 When the Pr 123 Waiting time setting 9999 create the communication req...

Page 114: ...accept the data sent to the converter unit However the inverter output is not shut off H8 H9 HA Mode error Parameter write was attempted when the converter unit does not perform computer link communication when the operation commands are not given through communication or during converter unit operation The converter unit does not accept the data sent to the converter unit However the inverter out...

Page 115: ... check counter regardless of the station number setting of the data sent from the master Programming instructions When data from the computer has any error the converter unit does not accept that data Hence in the user program always insert a retry program for data error All data communication for example monitoring is started when the computer gives a communication request The converter unit does...

Page 116: ... COM1 port timeout s e u l a v t u o e m i t t n e r r u c t e G m i T h m o C h s t u o e m i T m m o C t e G d n o c e s 1 t u o e m i t e t i r W 0 0 0 1 t n a t s n o C t u o e m i T l a t o T e t i r W m i T h d n o c e s 1 t u o e m i t d a e R 0 0 0 1 t n a t s n o C t u o e m i T l a t o T d a e R m i T h hTim ReadTotalTimeoutConstantSetCommTimeouts hCom hTim Setting of changed timeout val...

Page 117: ... breakage etc the inverter cannot be stopped When the communication check time interval has elapsed the inverter output will be shut off E PUE E SER Turn the RES signal of the inverter ON or shut off the power supply to coast the motor to a stop Note that the converter unit does not detect a fault if communication is broken due to signal cable breakage computer fault etc Port open Communication se...

Page 118: ...nd C D Fault record Read H74 to H77 H0000 to HFFFF Two fault records per code Refer to page 144 for details on fault record read data 4 digits B and E D Converter status monitor extended Read H79 The status of output signals can be monitored For the details refer to page 119 4 digits B and E D Converter status monitor Read H7A 2 digits B and E1 D Converter reset Write HFD H9696 Converter unit rese...

Page 119: ...s performed with H9696 or H9966 communication related parameter settings also return to the initial values When resuming the operation set the parameters again Performing a clear will clear the instruction code HEC HF3 and HFF settings Only H9966 and H55AA All parameter clear are valid when a password is registered refer to page 79 4 digits A and C D Parameter Read H00 to H63 Refer to the instruct...

Page 120: ...0 0 0 0 0 0 0 1 b0 0 0 0 0 0 0 0 0 b15 Example 1 H0001 Inverter operation enable signal NC contact ON 1 0 0 0 0 0 0 0 b0 1 0 0 0 0 0 0 0 b15 Example 2 H8080 Fault occurrence Pr Name Initial value Setting range Description 331 N030 RS 485 communication station number 0 0 Broadcast communication 1 to 247 Specify the converter unit station number Set the converter unit station numbers when two or mor...

Page 121: ...ter unit into holding register area register address 40001 to 49999 The master can communicate with converter units slaves by accessing pre assigned holding register addresses NOTE There are two serial transmission modes the ASCII American Standard Code for Information Interchange mode and the RTU Remote Terminal Unit mode However this product supports only the RTU mode which transfers 1 byte data...

Page 122: ...t converter unit station number Pr 331 Message frame protocol Communication method Basically the master sends a query message inquiry and slaves return a response message response At normal communication the device address and function code are copied as they are and at erroneous communication illegal function code or data code bit 7 H80 of the function code is turned ON and the error code is set ...

Page 123: ...t against the actual value that was received in the error check field If the two values do not match the result is treated as an error Function name Read write Code Outline Broadcast communication Message format reference page Read holding register Read H03 The data of the holding registers is read The various data of the converter unit can be read from MODBUS registers System environmental variab...

Page 124: ... holding registers for reading data Data can be read from up to 125 registers Message Description e Byte count The setting range is H02 to HFA 2 to 250 Twice the number of reads specified by d is set f Data The amount of data specified by d is set Read data is output Hi bytes first followed by Lo bytes and is arranged as follows data of start address data of start address 1 data of start address 2...

Page 125: ...s those in the query messages NOTE With broadcast communication no response is generated even if a query is executed so when the next query is made it must be made after waiting for the inverter data processing time after the previous query is executed Preset multiple registers writing data to multiple holding registers H10 or 16 Data can be written to multiple holding registers Query message Slav...

Page 126: ... start writing the data Starting address start register address decimal 40001 For example when starting register address 0001 is set the data of holding register address 40002 is read d No of registers Set the number of holding registers for writing data Data can be written to up to 125 registers e Byte count The setting range is H02 to HFA 2 to 250 Set twice the value specified by d f Data Set th...

Page 127: ...g address 0001 is returned the holding register address that was successfully accessed is 40002 d No of points The number of holding registers that were successfully accessed is returned Slave address Function CRC check H19 8 bits H46 8 bits 8 bits 8 bits Slave address Function Starting address No of points CRC check H19 8 bits H46 8 bits H04 8 bits H32 8 bits H00 8 bits H02 8 bits 8 bits 8 bits a...

Page 128: ... data received by the converter unit has different parity from the specified one Pr 334 setting When this error occurs Pr 343 is incremented by one When this error occurs the LF signal is output Framing error The data received by the converter unit has a different stop bit length from the specified one Pr 334 setting Overrun error The next data has been sent by the master before the converter unit...

Page 129: ...e For details on error codes refer to page 142 The fault history is batch cleared by writing to register 40501 Set any value as data 40502 Fault record 2 Read 40503 Fault record 3 Read 40504 Fault record 4 Read 40505 Fault record 5 Read 40506 Fault record 6 Read 40507 Fault record 7 Read 40508 Fault record 8 Read Register Definition Read write Remarks 44001 Model 1st and 2nd characters Read The co...

Page 130: ...ccurs and the inverter output is shut off When the setting is 9999 communication check signal loss detection is not made When the setting is 0 the monitor items and parameter settings can be read but a communication error E SER occurs A signal loss detection is made when the setting is any of 0 1 s to 999 8 s In order to enable the signal loss detection data must be sent by the master at an interv...

Page 131: ...mmunication Pr 539 0 1 to 999 8s Check start Time Communication check counter Pr 539 Converter unit slave Converter unit slave PLC master PLC master Query Message1 Query Message2 Data absence time 3 5 bytes or more Response Message1 Response Message2 Fault E SER Check start Time Communication check counter Pr 539 Query Message2 Fault E SER Data absence time 3 5 bytes or more Query Message1 Query c...

Page 132: ... parameter setting mode Press to choose the parameter setting mode The parameter number read previously appears 3 Selecting a parameter number Turn to for Parameter clear or turn it to for All parameter clear and press initial value appears 4 Parameter clear Turn to change the set value to Press to enter the setting and are displayed alternately after parameters are cleared Turn to read another pa...

Page 133: ... be copied to other converter units Reading the parameter settings in the converter and storing them in the operation panel Operating procedure 1 Connect the operation panel to the source converter unit 2 Selecting the parameter setting mode Press to choose the parameter setting mode The parameter number read previously appears 3 Selecting the parameter number Turn to Parameter copy and press appe...

Page 134: ...ameter copy and press appears 4 Selecting parameter write Turn to change the set value to then press appears 5 Writing to the converter unit Press to start writing the parameter settings stored in the operation panel to the converter unit It takes about 60 seconds to write all the settings During copying blinks 6 End of copying and are displayed alternately after copying ends 7 When parameters are...

Page 135: ... read previously appears 5 Selecting the parameter number Turn to Parameter copy and press appears 6 Parameter verification Turn to change the setting value to Parameter copy verification Press Verification of the parameter settings copied to the operation panel and the parameter settings of the verification destination converter unit is started It takes about 60 seconds to verify all the settings...

Page 136: ...ting mode The parameter number read previously appears 3 Selecting the parameter number Turn to Initial value change list and press appears 4 Checking the initial value change list Turn The parameter numbers that have been changed from their initial value appear in order If is pressed with parameters that have been changed the parameter settings can be changed as they are Parameter numbers are no ...

Page 137: ...136 5 PARAMETERS 5 10 Checking parameters changed from their initial values initial value change list MEMO ...

Page 138: ...rter unit fault and alarm indications 138 6 2 Reset method for the protective functions 139 6 3 Check and clear of the fault history 140 6 4 Fault history and the list of fault displays 142 6 5 Causes and corrective actions 144 6 6 Check first when you have a trouble 150 ...

Page 139: ...ion panel Fault history For the operation refer to page 140 Item Description Fault signal Opening the magnetic contactor MC provided on the input side of the converter unit at a fault occurrence shuts off the control power to the converter unit therefore the fault output will not be retained Fault indication When a protective function is activated the PU displays a fault indication Operation resta...

Page 140: ... after the reset is released On the operation panel press to reset the converter unit This operation is valid only when a protective function for a fault is activated Refer to page 145 for faults Switch the power OFF once then switch it ON again Turn ON the Reset RES signal for 0 1 second or more If the RES signal is kept ON Err appears blinks to indicate that the converter unit is in a reset stat...

Page 141: ...history mode Monitor mode Parameter setting mode Operation for displaying fault history The last eight fault records can be displayed On the display of the last fault record fault record 1 a decimal point LED is ON Latest fault Second fault in past Eighth fault in past Fault record 1 Blinking Converter output voltage Blinking Cumulative energization time 1 Fault record number Blinking Year Blinkin...

Page 142: ...ecting the parameter setting mode Press to choose the parameter setting mode The parameter number read previously appears 3 Selecting the parameter number Turn until fault history clear appears Press to read the present set value initial value appears 4 Fault history clear Turn to change the set value to Press to start clearing and are displayed alternately after parameters are cleared Turn to rea...

Page 143: ...eter write error 144 to Copy operation fault 144 Error 145 Operation panel indication Name Refer to page Electronic thermal relay function pre alarm 145 to Maintenance signal output 145 Operation panel indication Name Refer to page Fan alarm 145 Operation panel indication Name Data code Refer to page Overvoltage trip 32 H20 146 Converter overload trip electronic thermal relay function 48 H30 146 H...

Page 144: ...143 6 PROTECTIVE FUNCTIONS 6 4 Fault history and the list of fault displays 1 2 3 4 5 6 7 8 9 10 If faults other than the above appear contact your sales representative ...

Page 145: ...ion panel and the converter unit Operation panel indication rE1 Name Parameter read error Description A failure has occurred at EEPROM in the operation panel during reading of the parameter settings for Parameter copy Check point Corrective action Perform Parameter copy again Refer to page 132 The operation panel may be faulty Contact your sales representative Operation panel indication rE2 Name P...

Page 146: ...rning ON of the main circuit It is not a fault Corrective action Turn OFF the RES signal Check the connection between the operation panel and the converter unit Check the voltage on the input side of the converter unit Operation panel indication TH Name Electronic thermal relay function pre alarm Description If the accumulated electronic thermal value reaches 85 TH is displayed and the THP signal ...

Page 147: ...for too high surrounding air temperature Check for heat sink clogging Check that the cooling fan is not stopped Check that FN is not displayed on the operation panel Corrective action Set the surrounding air temperature to within the specifications Clean the heat sink Replace the cooling fan Operation panel indication E IPF Name Instantaneous power failure Description If a power failure converter ...

Page 148: ...many number of parameter write times Corrective action Contact your sales representative Set 1 in Pr 342 Communication EEPROM write selection write to RAM for the operation which requires frequent parameter writing via communication etc Note that writing to RAM goes back to the initial status at power OFF Operation panel indication E PUE Name PU disconnection Description The inverter output is shu...

Page 149: ... At this time all external contact inputs switch OFF The inverter cannot be reset by entering the RES signal To reset it use the operation panel or switch power OFF then ON again Check point Check for a short circuit in the PC terminal output Check that the 24 V external power supply voltage is correct Corrective action Repair the short circuited portion Supply the power at 24 V If the power with ...

Page 150: ...nnect the plug in option Plug in options cannot be used Take measures against noises if there are devices producing excessive electrical noises around the converter unit If the problem still persists after taking the above measure contact your sales representative Operation panel indication E 0 Name No fault history Description Appears when no fault records are stored Appears when the fault histor...

Page 151: ...er ELB or a magnetic contactor MC Check for the decreased input voltage input phase loss and wiring If only the control power is ON when using a separate power source for the control circuit turn ON the main circuit power 45 Check point Possible cause Countermeasure Refer to page Main circuit control circuit The wiring or installation is inadequate Check for secure wiring and installation The powe...

Page 152: ...gs Refer to the Instruction Manual Detailed of the inverter Check point Possible cause Countermeasure Refer to page Parameter setting Parameter write is disabled by the Pr 77 Parameter write selection setting Check the Pr 77 setting 78 The key lock mode is enabled by the Pr 161 Key lock operation selection setting Check the Pr 161 setting 77 Check point Possible cause Countermeasure Refer to page ...

Page 153: ...152 6 PROTECTIVE FUNCTIONS 6 6 Check first when you have a trouble MEMO ...

Page 154: ...153 CHAPTER 7 CHAPTER 7 4 5 6 7 8 9 10 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 7 1 Inspection item 154 7 2 Measurement of main circuit voltages currents and powers 161 ...

Page 155: ...vironment Cooling system fault Abnormal vibration abnormal noise Abnormal overheat discoloration 7 1 2 Periodic inspection Check the areas inaccessible during operation and requiring periodic inspection Consult us for periodic inspection 7 1 3 Daily and periodic inspection Check and clean the cooling system Clean the air filter etc Check the tightening and retighten The screws and bolts may become...

Page 156: ...ct the manufacturer Check for safety valve projection and bulge Contact the manufacturer Visual check Relay contactor Check that the operation is normal and no chattering sound is heard Contact the manufacturer Control circuit protection circuit Operation check Check for an output voltage imbalance between phases while operating the inverter alone Contact the manufacturer Check that no fault is fo...

Page 157: ...values may not be constant depending on the tester type it shows that there are no electrical paths with problems Semiconductor device numbers and terminals to be checked Assuming that an analog meter is used 7 1 5 Cleaning Always run the converter unit in a clean status When cleaning the converter unit gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol NOTE Do not ...

Page 158: ...stimates their lives The self diagnostic warning is output when the life span of each part is near its end It gives an indication of replacement time Guideline for life judgment using the life warning output NOTE Refer to page 81 to perform the life check of the converter unit parts Part name Estimated lifespan 1 Description Cooling fan 10 years Replace as required Main circuit smoothing capacitor...

Page 159: ...he cooling fan must be replaced immediately Removal 1 Remove the screws fixing the lower main circuit terminal cover and remove the lower main circuit terminal cover 2 Disconnect the fan connector and remove the screws fixing the fan block to remove the fan block 3 Remove the fan fixing screws and remove the fan Reinstallation 1 After confirming the orientation of the fan install the fan so that t...

Page 160: ...It is assumed that the capacitor has reached the end of its remaining life when its capacity has dropped below 80 of its rated capacity NOTE The converter unit diagnoses the control circuit capacitor by itself and estimates its remaining life Refer to page 81 Relay output terminals The contacts of relays deteriorate over time To prevent faults from occurring relays must be replaced when they have ...

Page 161: ...lide it upward so that the tongues on the converter unit slot into the grooves on the terminal block Check that the terminal block is parallel to the converter unit and the pins on the converter unit s control circuit connector are not bent After checking proper connection fix the terminal block in place with two screws NOTE Do not tilt the terminal block while tightening the screws or removing it...

Page 162: ... voltage Input current R L1 S L2 T L3 P N Item Measuring point Measuring instrument Remarks reference measured value Power supply voltage V1 Between R L1 and S L2 S L2 and T L3 and T L3 and R L1 Digital power meter designed for inverter Commercial power Within permissible AC voltage fluctuation Refer to page 166 Input current I1 Line current at R L1 S L2 and T L3 Input power P1 At R L1 S L2 and T ...

Page 163: ... converter output voltage across terminals P and N The output voltage of the converter can be measured with a voltmeter such as a digital multimeter between terminals P and N The voltage varies according to the power supply voltage Approximately 540 to 600 VDC is output when no load is applied The voltage decreases when a load is applied When energy is regenerated from the motor during deceleratio...

Page 164: ...UTIONS FOR MAINTENANCE AND INSPECTION 7 2 Measurement of main circuit voltages currents and powers 1 2 3 4 5 6 7 8 9 10 7 2 7 Withstand voltage test Do not conduct a withstand voltage test Deterioration may occur ...

Page 165: ...164 7 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 7 2 Measurement of main circuit voltages currents and powers MEMO ...

Page 166: ...165 CHAPTER 8 CHAPTER 8 4 5 6 7 8 9 10 SPECIFICATIONS 8 1 Converter unit rating 166 8 2 Common specifications 168 8 3 Outline dimension drawings 169 ...

Page 167: ...r unit output voltage varies according to the input power supply voltage and the load The maximum point of the voltage waveform at the output side of the converter unit is approximately the power supply voltage multiplied by Model FR CC2 N 450K 500K 560K 630K Applicable motor capacity kW 450 500 560 630 Output Overload current rating 1 150 60 s 200 3 s at surrounding air temperature of 40 C 110 60...

Page 168: ...input power impedances including those of the input reactor and cables affect the value 4 The permissible voltage imbalance ratio is 3 or less Imbalance ratio highest voltage between lines average voltage between three lines average voltage between three lines 100 5 Values measured 1 m in front of the converter unit and 1 6 m from the floor ...

Page 169: ...r output voltage input current electronic thermal relay function load factor cumulative energization time date year month day and time at the occurrence of the fault are stored Each fault is recorded and the last 8 records can be displayed Protective function Fault Overvoltage trip Converter overload trip electronic thermal relay function Heat sink overheat Instantaneous power failure Undervoltage...

Page 170: ...1 2 3 4 5 6 7 8 9 10 8 3 Outline dimension drawings 8 3 1 Converter unit outline dimension drawings FR CC2 N450K to N630K Unit mm 50 75 50 57 5 57 5 50 75 50 57 5 57 5 244 23 23 290 1600 35 1550 15 565 2 φ24 hole 3 φ24 hole 2 φ10 hole 4 φ10 hole 30 10 17 ...

Page 171: ...170 8 SPECIFICATIONS 8 3 Outline dimension drawings MEMO ...

Page 172: ...2 9 2 Instructions for compliance with the EU Directives 174 9 3 Instructions for UL and cUL 176 9 4 Instructions for EAC 178 9 5 Restricted Use of Hazardous Substances in Electronic and Electrical Products 179 9 6 Referenced Standard Requirement of Chinese standardized law 180 ...

Page 173: ...cation parity check 14 94 1 3 3 121 PU communication retry count 15 95 1 3 3 122 PU communication check time interval 16 96 1 3 3 123 PU communication waiting time setting 17 97 1 3 3 124 PU communication CR LF selection 18 98 1 3 3 161 Key lock operation selection 01 81 2 168 Parameter for manufacturer setting Do not set 169 170 Watt hour meter clear 0A 8A 2 178 RDI terminal function selection 12...

Page 174: ...2 warning output set time 57 D7 6 688 Maintenance timer 3 58 D8 6 689 Maintenance timer 3 warning output set time 59 D9 6 774 Operation panel monitor selection 1 4A CA 7 775 Operation panel monitor selection 2 4B CB 7 776 Operation panel monitor selection 3 4C CC 7 872 Input phase loss protection selection 48 C8 8 876 OH input selection 4C CC 8 888 Free parameter 1 58 D8 8 889 Free parameter 2 59 ...

Page 175: ...propriate measures and ensure the conformity of the converter unit used in the residential area The installer shall provide a guide for installation and use including recommended mitigation devices Note First environment Environment including buildings facilities which are directly connected to a low voltage main supply which also supplies residential buildings Directly connected means that there ...

Page 176: ...verter unit under the conditions of pollution degree 2 install it in the enclosure of IP2X or higher To use the converter unit under the conditions of pollution degree 3 install it in the enclosure of IP54 or higher On the input and output of the inverter and the converter unit use cables of the size and type set forth in EN 60204 1 or IEC 60364 5 52 The operating capacity of the relay outputs ter...

Page 177: ...rique les pièces sous tension et les autres composants du contrôleur doivent être examinés et remplacés s ils sont endommagés Installation The below types of converter unit have been approved as products for use in enclosure Design the enclosure so that the surrounding air temperature humidity and ambience of the converter unit will satisfy the specifications Refer to page 22 Branch circuit protec...

Page 178: ...177 9 APPENDIX 9 3 Instructions for UL and cUL 1 2 3 4 5 6 7 8 9 10 Short circuit ratings Suitable for use in a circuit capable of delivering not more than 100 kA rms symmetrical amperes 600 V maximum ...

Page 179: ...on Technical Regulations CU TR and the EAC marking must be affixed to the products For information on the country of origin manufacture year and month and authorized sales representative importer in the CU area of this product refer to the following Country of origin indication Check the rating plate of the product Refer to page 11 Example MADE IN JAPAN Manufacture year and month Check the SERIAL ...

Page 180: ... on the Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products of the People s Republic of China 电器电子产品有害物质限制使用标识要求本产品中所含有的有害物质的名称含量含有部件如下表所示产品中所含有害物质的名称及含量上表依据 SJ T11364 的规定编制表示该有害物质在该部件所有均质材料中的含量均在 GB T26572 规定的限量要求以下表示该有害物质在该部件的至少一种均质材料中的含量超出 GB T26572 规定的限量要求 1 即使表中记载为根据产品型号也可能会有有害物质的含量为限制值以下的情况 2 根据产品型号一部分部件可能不包含在产品中环境保护使用期限标...

Page 181: ...equirement of Chinese standardized law 9 6 Referenced Standard Requirement of Chinese standardized law This Product is designed and manufactured accordance with the following Chinese standards Electrical safety GB T 12668 501 EMC GB T 12668 3 ...

Page 182: ...not available at the time of the shipment of the Product from our company any other failures which we are not responsible for or which you acknowledge we are not responsible for 2 Term of warranty after the stop of production 1 We may accept the repair at charge for another seven 7 years after the production of the product is discontinued The announcement of the stop of production for each model c...

Page 183: ...182 REVISIONS The manual number is given on the bottom left of the back cover Revision date Manual number Revision Jul 2019 IB NA 0600833ENG A First edition IB 0600833ENG A ...

Page 184: ...ANUAL A HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN IB NA 0600833ENG A 1907 MEE Printed in Japan Specifications subject to change without notice CC2 FR CC2 N INSTRUCTION MANUAL FR CC2 N450K to N630K Converter Unit ...

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