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Mitsubishi Electric City Multi CMB-WP108V-G, Service Manual

The Mitsubishi Electric City Multi CMB-WP108V-G offers efficient and reliable climate control for commercial spaces. To ensure optimal performance and maintenance, download the free Service Manual from our website. This comprehensive manual provides step-by-step instructions and technical information for easy installation and troubleshooting.

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[ 

V 

 Electrical Wiring Diagram ]

- 76 -

HWE1113B

GB

[2] Electrical Wiring Diagram of the HBC Controller

(1) CMB-WP108V-G

DSA001

F001

250V

AC

6.3A

 F

X002

X006

X003

ACL

SV1

21S4Mb

21S4Ma

ZNR001

L001

ZNR002

C004

C010

C006

C008

X001

R004

DB001

PC101

IC101

T101

C01

1

C012

C101

R120

R1

19

R102

R101

C003

C009

C005

C002

C007

1

ON

OFF

1

OFF

ON

1

OFF

ON

SW3

10

10

SW4

8

SW5

X(See next page for the details)

LEV1

WP1

WP2

LEV2

LEV3

1

3

1

7

2

6

3

5

4

4

5

3

6

2

1

2

32

1

7

1

2

1

1

1

1

1

2

3

2

2

2

3

3

3
4

11

2

4

4

5

5

6

6

PS1

FS

TH12

TH1

1

T31c

T31b

T31a

T31f

T31d

TH13

TH14

T31e

T31h

T31g

TH34

TH35

TH36

TH37

TH16

TH33

TH15

TH32

6

6

6

5

5

5

4

4

4

3

3

32

2

2

1

1

1

Control Board

Power Board

1

1

1

1

1

1

1

1

3

1

1

1

1

2

2

2

2

2

2

2

2

1

2

2

2

2

3

3

3

3

3

3

3

3

3

3

3

3

4

4

4

4

4

5

5

4

4

4

4

4

5

5

5

5

5

7

7

5

5

5

6

6

6

6

6

7

7

9

9

6

6

5

3

1

1

35

53

71

CNLEV1

CNLEV2

CNLEV3

CN005

CNAC

CN002

CN001

CN001

CN002

CN006

CN203

CN204

CN401

CN103

+13V

CN101

CN518

CN512

CN201

CN003

CN101

CN003

CN501

CN502(Red)

CN504(Y

ellow)

CN506(Blue)

CN505

CN510

CN503(Blue)

CN508(Red)

CN509(Blue)

CN51

1(Red)

TO

 NEXT

 INDOOR UNIT

PULL

 BOX

FUSE(16A)

BREAKER(16A)

POWER SUPPL

Y

~220V–240V   50Hz/60Hz

 Indoor/outdoor

T

ransmission Line 

 

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

t°

MMM

S(SHIELD)

TB02

M2

M1

N

TB01

L

LED1

SW1

SW2

SWP2

SWP1

SWP3

1

10

(Blue)

(Y

ellow)

(Green)

(Red)

(Green)

(Green)

(Blue)

(Blue)

(Y

ellow)

(Red)

(Red)

(Blue)

(Red)

(Red)

(Red)

(Red)

UU

Summary of Contents for City Multi CMB-WP108V-G

Page 1: ...AIR CONDITIONER 2014 Service Handbook PURY WP200 WP250YJM A CMB WP108V G Model 3rd edition ...

Page 2: ...y the user may result in water leak age electric shock smoke and or fire Properly install the unit on a surface that can with stand the weight of the unit Unit installed on an unstable surface may fall and cause in jury Only use specified cables Securely connect each ca ble so that the terminals do not carry the weight of the cable Improperly connected or fixed cables may produce heat and start a ...

Page 3: ...er leakage electric shock and or fire After completing the service work check for a gas leak If leaked refrigerant is exposed to a heat source such as a fan heater stove or electric grill poisonous gases may be produced Do not try to defeat the safety features of the unit Forced operation of the pressure switch or the temperature switch by defeating the safety features of these devices or the use ...

Page 4: ...e liquid refrigerant as opposed to gaseous re frigerant into the system If gaseous refrigerant is charged into the system the com position of the refrigerant in the cylinder will change and may result in performance loss Use a vacuum pump with a reverse flow check valve If a vacuum pump that is not equipped with a reverse flow check valve is used the vacuum pump oil may flow into the refrigerant c...

Page 5: ...quently Doing so may lead to a re markable drop in performance electric shock malfunc tions smoke and or fire The presence of organic solvents or corrosive gas i e ammonia sulfur compounds and acid may cause gas leakage or water leakage When installing the unit in a hospital take appropriate measures to reduce noise interference High frequency medical equipment may interfere with the normal operat...

Page 6: ...ires or copper wires may result in malfunctions smoke and or fire Do not spray water on the air conditioner or immerse the air conditioner in water Otherwise electric shock and or fire may result When handling units always wear protective gloves to protect your hands from metal parts and high tempera ture parts Periodically check the installation base for damage If the unit is left on a damaged pl...

Page 7: ...these parts with bare hands Do not operate the unit without panels and safety guards Rotating high temperature or high voltage parts on the unit pose a risk of burns and or electric shock Do not turn off the power immediately after stopping the operation Keep the unit on for at least five minutes before turning off the power to prevent water leakage or malfunction Do not operate the unit without t...

Page 8: ... Box of the Outdoor Unit 51 3 Outdoor Unit Circuit Board 52 4 HBC Controller Components 57 5 Control Box of the HBC Controller 59 6 HBC Controller Circuit Board 60 IV Remote Controller 1 Functions and Specifications of MA and ME Remote Controllers 65 2 Group Settings and Interlock Settings via the ME Remote Controller 66 3 Interlock Settings via the MA Remote Controller 70 4 Using the built in Tem...

Page 9: ...5 Refrigerant Leak 229 6 Compressor Replacement Instructions 231 7 Servicing the HBC controller 237 8 Troubleshooting Using the Outdoor Unit LED Error Display 239 9 Instructions for debris removal operation 240 10 Instructions for the air vent operation 241 11 Instructions for the water pump replacement 242 X LED Monitor Display on the Outdoor Unit Board 1 How to Read the LED on the Service Monito...

Page 10: ... 5 4 Storage of Piping 7 5 Pipe Processing 7 6 Brazing 8 7 Air Tightness Test 9 8 Vacuum Drying Evacuation 10 9 Refrigerant Charging 12 10 Remedies to be taken in case of a Refrigerant Leak 12 11 Characteristics of the Conventional and the New Refrigerants 13 12 Notes on Refrigerating Machine Oil 14 13 Water piping 15 ...

Page 11: ... 2 HWE1113B GB ...

Page 12: ...rmation on the use of tools page 4 5 Verification of the connecting pipes Verify the type of refrigerant used for the unit to be moved or replaced Use refrigerant pipes made of phosphorus deoxidized copper Keep the inner and outer surfaces of the pipes clean and free of such contaminants as sulfur oxides dust dirt shaving particles oil and water These types of contaminants inside the refrigerant p...

Page 13: ...he refrigerant type is indicated The cylinder is pink Charging Port on the Refrigerant Cylinder Refrigerant charging The charge port diameter is larger than that of the current port Flare Nut Connection of the unit with the pipes Use Type 2 Flare nuts Tools Materials Use Notes Gas Leak Detector Gas leak detection The ones for use with HFC refrigerant may be used Vacuum Pump Vacuum drying May be us...

Page 14: ... ø19 05 3 4 and a radial thickness of 1 2 t Use pipes made with 1 2H material light annealed The figures in the radial thickness column are based on the Japanese standards and provided only as a reference Use pipes that meet the local standards O material Soft Annealed Soft copper pipes annealed copper pipes They can easily be bent with hands 1 2H material Light Annealed Hard copper pipes straight...

Page 15: ...h of the pipes must be between 1 0 and 1 5 mm For margin adjustment a copper pipe gauge is necessary 6 Flare nut The flare nut type has been changed to increase the strength The size of some of the flare nuts have also been changed The figures in the radial thickness column are based on the Japanese standards and provided only as a reference Use pipes that meet the local standards Flare processing...

Page 16: ...brazing Keep elbow pipes and T joints in plastic bags The new refrigerator oil is 10 times as hygroscopic as the conventional refrigerating machine oil such as Suniso and if not handled with care could easily introduce moisture into the system Keep moisture out of the pipes for it will cause the oil to deteriorate and cause a compressor failure 5 Pipe Processing Use a small amount of ester oil eth...

Page 17: ...pper pipes or between a copper pipe and copper coupling If installed refrigerant pipes are not immediately connected to the equipment then braze and seal both ends 2 Reasons The new refrigerating machine oil is 10 times as hygroscopic as the conventional oil and is more likely to cause unit failure if water infiltrates into the system Flux generally contains chloride Residual flux in the refrigera...

Page 18: ...ount Refrigerant R410A must be charged in its liquid state vs gaseous state 2 Reasons Oxygen if used for an air tightness test poses a risk of explosion Only use nitrogen to check air tightness Refrigerant R410A must be charged in its liquid state If gaseous refrigerant in the cylinder is drawn out first the composition of the remaining refrigerant in the cylinder will change and become unsuitable...

Page 19: ...rough vacuum drying re moves moisture in the pipes Verify that the vacuum degree has not risen by more than 1Torr 130Pa 1hour after evacuation A rise by less than 1Torr 130Pa is acceptable If the vacuum is lost by more than 1Torr 130Pa conduct evacuation following the instructions in section 6 Special vacuum drying 5 Procedures for stopping vacuum pump To prevent the reverse flow of vacuum pump oi...

Page 20: ...alve on the high and low pressure sides BV1 and 2 and also through the check joints on the high and low pressure sides CJ1 and 2 To evacuate air only from the outdoor units Apply a vacuum through the check joints on the high and low pressure sides CJ1 and 2 Open the valves in the HBC controller and switch on the power to the outdoor units HBC controllers and indoor units before performing evacuati...

Page 21: ...ge and be come unsuitable for use 2 Notes When using a cylinder with a siphon refrigerant is charged in the liquid state without the need for turning it upside down Check the type of the cylinder on the label before use 10 Remedies to be taken in case of a Refrigerant Leak If the refrigerant leaks out it may be replenished The entire refrigerant does not need to be replaced Charge refrigerant in t...

Page 22: ...laced 3 Pressure characteristics The pressure in the system using R410A is 1 6 times as great as that in the system using R22 New Refrigerant HFC type Conventional Refriger ant HCFC type R410A R407C R22 R32 R125 R32 R125 R134a R22 Composition wt 50 50 23 25 52 100 Type of Refrigerant Pseudo azeotropic Refrigerant Non azeotropic Refrigerant Single Refrigerant Chloride Not included Not included Incl...

Page 23: ...nants is defined as moisture air processing oil dust dirt wrong types of refrigerant and refrigerating machine oil Cause Symptoms Effects on the refrigerant cycle Water infiltration Frozen expansion valve and capillary tubes Clogged expansion valve and capillary tubes Poor cooling performance Compressor overheat Motor insulation failure Burnt motor Coppering of the orbiting scroll Lock Burn in on ...

Page 24: ...he drain pipe with a downward inclination of between 1 100 and 1 200 To prevent drain water from freezing in winter install the drain pipe as steep an angle as practically possible and minimize the straight line For cold climate installation take an appropriate measure e g drain heater to prevent the drain water from freezing 5 Insulation Cover the water pipe with insulating materials with the spe...

Page 25: ...alfunction noise or water pipe corrosion in the water circuit Ensure air is purged before use Refer to other sections for how to perform air vent operation pH 25 C 77 F Electric conductivity Chloride ion Sulfate ion Acid consumption pH4 8 Total hardness Calcium hardness Ionic silica Iron Copper Sulfide ion Ammonium ion Residual chlorine Free carbon dioxide Ryzner stability index Standard items Ref...

Page 26: ...city correction by brine concentration cooling 3 Capacity correction by brine concentration heating 0 10 20 30 40 50 60 70 Freezing Temperature C 0 5 10 15 20 25 30 Brine concentration wt 0 10 20 30 40 50 Ratio of cooling capacity 1 0 99 0 98 0 97 0 96 0 95 0 94 0 93 0 92 0 91 0 9 Brine concentration wt PURY WP200 250YJM A 0 10 20 30 40 50 Ratio of cooling input 1 0 99 0 98 0 97 0 96 0 95 0 94 0 9...

Page 27: ... I Read Before Servicing 18 HWE1113B GB ...

Page 28: ...Address Settings 23 4 Sample System Connection 29 5 An Example of a System to which an MA Remote Controller is connected 30 6 An Example of a System to which an ME Remote Controller is connected 40 7 An Example of a System to which both MA Remote Controller and ME Remote Controller are connected 42 8 Restrictions on Pipe Length 45 ...

Page 29: ... 20 HWE1113B GB ...

Page 30: ...t are connected to a given outdoor unit exceeds the capacity of the outdoor unit the indoor units will not be able to perform at the rated capacity when they are operated simultaneously Select a combination of units so that the total capacity of the connected indoor units is at or below the capacity of the outdoor unit whenever possible Outdoor units HBC controller Maximum total capacity of connec...

Page 31: ... which an MA Remote Controller is connected 7 An Example of a System to which both MA Remote Controller and ME Remote Controller are connected before performing wiring work Types and maximum allowable length of cables Control lines are categorized into 2 types transmission line and remote controller line Use the appropriate type of cables and observe the maximum allowable length specified for a gi...

Page 32: ...in the same refrigerant circuit are automatically designated as OC and OS in the order of capacity from large to small if two or more units have the same capacity in the order of address from small to large 3 Turn off the power to all the outdoor units in the same refrigerant circuit MA remote controller 1 ME remote controller 2 Cable type Type VCTF VCTFK CVV CVS VVR VVF VCT Shielded cable MVVS Nu...

Page 33: ...assigning an address to all indoor units 00 ATW Booster Unit BU Water Hex Unit AU ME remote controller Main remote controller RC 101 to 150 Add 100 to the smallest address of all the indoor units in the same group 101 Sub remote controller RC 151 to 200 3 Add 150 to the smallest address of all the indoor units in the same group MA remote controller MA No address settings required The main sub sett...

Page 34: ... units with a built in drain pump or humidifier 3 Models with a built in drain pump cannot be turned on off by the plug individually All the units in the same refrigerant circuits will be turned on or off by the plug 4 Requires that the dipswitch settings for all the units in the group be made 5 To control the external input to and output from the air conditioners with the PLC software for general...

Page 35: ...hibiting cooling heating operation thermo OFF by an external input to the outdoor unit DEMAND level CN3D 2 2 For details refer to the next section Demand control Adapter for external input PAC SC36NA E Performs a low level noise operation of the outdoor unit by an ex ternal input to the outdoor unit It can be used as the silent operation device for each refrigerant system Low noise mode level 3 4 ...

Page 36: ...y Preparations in the field OFF Cooling ON Heating Normal Y OFF ON X Contact rating voltage DC15V Contact rating current 0 1A Minimum applicable load 1mA at DC X Cooling Heating Y Validity Invalidity of X X Y Relay CN3N X Y Relay circuit Adapter 2 Outdoor unit control board Maximum cable length is 10m 1 2 3 4 CN3D 2 Optional part PAC SC36NA E or field supply X Low noise mode X Low noise mode Y Com...

Page 37: ...se mode To enable the low noise mode it is necessary to short circuit 1 2 pin of CN3D on the outdoor unit whose SW4 4 is set to OFF When SW4 4 is set to ON on all outdoor units the following operations cannot be performed Performing 4 step demand in combination with the low noise operation in a single outdoor unit system Performing 8 step demand in combination with the low noise operation in a two...

Page 38: ...Connection of multiple LOSS NAY units 3 Grouping of units in a system with multiple outdoor units NO Manual address setup 4 System with one out door unit With connection to transmission line for centralized control Manual address setup 5 System with one out door unit With connection to indoor outdoor transmission line Manual address setup System configuration Connection to the system controller Ad...

Page 39: ... units are connected page 32 3 Maximum allowable length 1 Indoor outdoor transmission line Maximum distance 1 25mm2 AWG16 or larger L1 L2 L3 L4 L5 200m 656ft L1 L2 L3 L11 L12 L13 200m 656ft 2 Transmission line for centralized control No connection is required 3 MA remote controller wiring Maximum overall line length 0 3 to 1 25mm2 AWG22 to 16 m1 200m 656ft m2 m3 200m 656ft m4 m5 200m 656ft IC TB5 ...

Page 40: ... connect terminals 1 and 2 on the terminal block TB15 on the in door unit on one end to the terminal block on the MA re motecontroller Non polarized two wire When performing a group operation of indoor units that have different functions Automatic indoor outdoor ad dresssetup is not available 4 LOSSNAY connection Connect terminals M1 and M2 on the terminal block TB5 on the indoor unit IC to the ap...

Page 41: ...ller wiring Same as 5 1 L3 HB 53 OC 51 TB7 S TB3 TB02 S IC TB5 S TB15 1 2 01 IC TB5 S TB15 1 2 02 A1 B2 MA A1 B2 MA LC TB5 S 05 IC TB5 S 1 2 TB15 IC TB5 S TB15 1 2 04 03 LC TB5 S 06 A1 B2 MA If the HB address overlaps any of the addresses that are assigned to either the OC or OS use a different unused address OC and OS addresses lowest indoor unit address in the group plus 50 have higher priority ...

Page 42: ... for the setting method 5 Switch setting Address setting is required as follows 5 Address setting method The outdoor units in the same refrigerant circuit are automatically designated as OC and OS They are designated as OC and OS in the descending order of capacity ascending order of address if the capacities are the same Proce dures Unit or controller Address setting range Setting method Notes Fa...

Page 43: ...nsmission line for centralized control L31 L21 200m 656ft 3 MA remote controller wiring Same as 5 1 4 Maximum line distance via outdoor unit 1 25mm2 AWG16 or larger L12 L11 L31 L22 L21 500m 1640ft IC TB5 S TB15 1 2 01 IC TB5 S TB15 1 2 03 A1 B2 MA A1 B2 MA LC TB5 S 07 IC TB5 S 1 2 TB15 IC TB5 S TB15 1 2 1 2 04 02 IC TB5 TB15 S 05 A1 B2 MA Group IC TB5 S TB15 1 2 06 A1 B2 MA Group Group Group To be...

Page 44: ...ontrollers are connected to the sys tem Same as 5 1 Group operation of indoor units Same as 5 1 4 LOSSNAY connection Same as 5 2 5 Switch setting Address setting is required as follows 5 Address setting method The outdoor units in the same refrigerant circuit are automatically designated as OC and OS They are designated as OC and OS in the descending order of capacity ascending order of address if...

Page 45: ... Indoor outdoor transmission line Same as 5 3 2 Transmission line for centralized control L31 L32 L21 200m 656ft 3 MA remote controller wiring Same as 5 1 4 Maximum line distance via outdoor unit 1 25mm2 AWG16 or larger L32 L31 L12 L11 500m 1640ft L32 L22 L21 500m 1640ft L12 L11 L31 L22 L21 500m 1640ft IC TB5 S TB15 1 2 01 IC TB5 S TB15 1 2 02 A 1 B 2 MA A 1 B 2 MA LC TB5 S 07 IC TB5 S 1 2 TB15 IC...

Page 46: ... the terminal block TB5 on the indoor unit IC to the appropriate terminals on the terminal block for indoor outdoor transmission line TB5 on LOSSNAY LC Non polarized two wire Indoor units must be interlocked with the LOSSNAY unit using the system controller Refer to the operation man ual for the system controller for the setting method In terlock setting from the remote controller is required if t...

Page 47: ... that are listed in the specifications for each outdoor unit 3 Maximum allowable length 1 Indoor outdoor transmission line Maximum distance 1 25mm2 AWG16 or larger L11 L12 200m 656ft L21 L22 200m 656ft L25 200m 656ft 2 Transmission line for centralized control L31 L21 200m 656ft 3 MA remote controller wiring Same as 5 1 4 Maximum line distance via outdoor unit 1 25mm2 AWG16 or larger L25 L31 L12 L...

Page 48: ...oor unit whose power jumper connector is mated with CN40 3 MA remote controller wiring Same as 5 1 When 2 remote controllers are connected to the system Same as 5 1 Group operation of indoor units Same as 5 1 4 LOSSNAY connection Connect terminals M1 and M2 on the terminal block TB5 on the in door units IC to the appropriate terminals on the terminal block for indoor outdoor transmission line TB5 ...

Page 49: ...ter of 1 25mm2 AWG16 The section of the cable that exceeds 10m 32ft must be included in the maximum indoor outdoor transmission line distance described in 1 When connected to the terminal block on the Simple re mote controller use cables that meet the following cable size specifications 0 75 1 25 mm2 AWG18 16 4 Maximum line distance via outdoor unit 1 25 mm2 AWG16 or large Same as 5 4 IC TB5 S TB1...

Page 50: ...equired To perform a group op eration of indoor units that have different func tions set the indoor unit in the group with the greatest number of functions as the main unit 00 Sub unit Assign sequential numbers starting with the address of the main unit in the same group 1 Main unit address 1 main unit address 2 main unit address 3 etc 2 LOSSNAY LC 01 to 50 Assign an arbitrary but unique address t...

Page 51: ... maximum number of connectable indoor units that are listed in the specifications for each outdoor unit 10 When a power supply unit is connected to the transmis sion line for centralized control leave the power jumper connector on CN41 as it is factory setting IC TB5 S TB15 1 2 01 IC TB5 S TB15 1 2 02 IC TB5 S TB15 1 2 06 106 IC TB5 S TB15 1 2 05 A1 B2 MA A1 B2 RC A1 B2 MA IC TB5 S 1 2 TB15 IC TB5...

Page 52: ...method 1 Indoor outdoor transmission line Same as 5 2 Shielded cable connection Same as 5 2 2 Transmission line for centralized control Same as 5 4 Shielded cable connection Same as 5 4 3 MA remote controller wiring When 2 remote controllers are connected to the sys tem Group operation of indoor units Same as 5 1 4 ME remote controller wiring When 2 remote controllers are connected to the sys tem ...

Page 53: ... that are connected to the MA remote controller Make the initial settings for the indoor unit group settings via the system con troller To perform a group operation of indoor units that have different functions des ignate the indoor unit in the group with the greatest number of functions as the main unit Port number setting is required Addresses that are assigned to the in door units that are conn...

Page 54: ... controller B d c Branch joint Indoor Indoor Indoor WP15 WP50 models Maximum of 3 units per port Total capacity of WP80 or below Unit m ft Operation Pipe sections Allowable length of pipes Length Total pipe length A B a c d No restrictions Between outdoor unit and HBC controller A 110 360 or less Between HBC controller and indoor unit B d 60 196 or less Height difference Between HBC controller and...

Page 55: ... 20A I D 13 16 1 To connect multiple indoor units to a port Maximum total capacity of connected indoor units P80 or below Maximum number of connectable indoor units 3 units Branch joints are field supplied All the indoor units that are connected to the same port must be in the same group and Thermo ON OFF opera tion simultaneously For all the indoor units in the group the room temperature needs to...

Page 56: ...omponents 1 Outdoor Unit Components and Refrigerant Circuit 49 2 Control Box of the Outdoor Unit 51 3 Outdoor Unit Circuit Board 52 4 HBC Controller Components 57 5 Control Box of the HBC Controller 59 6 HBC Controller Circuit Board 60 ...

Page 57: ... 48 HWE1113B GB ...

Page 58: ...omponents 49 HWE1113B GB III Outdoor Unit Components 1 Outdoor Unit Components and Refrigerant Circuit 1 Front view of a outdoor unit 1 PURY WP200 WP250YJM A Fan Control Box Fan guard Fin guard Front panel Heat exchanger ...

Page 59: ...check joint CJ1 Low pressure check joint CJ2 Refrigerant service valve on the low pressure side BV1 Refrigerant service valve on the high pressure side BV2 Check valve block assembly CV2a Check valve CV4a Check valve CV3a Check valve CV6a Check valve CV10a Check valve CV9a Check valve CV8a Solenoid valve SV5b Solenoid valve block SV4a SV4b SV4c SV4d Check valve CV5a Solenoid valve SV9 Solenoid val...

Page 60: ...h voltage parts When opening or closing the front panel of the control box do not let it come into contact with any of the internal components Before inspecting the inside of the control box turn off the power keep the unit off for at least 10 minutes and confirm that the voltage between FT P and FT N on INV Board has dropped to DC20V or less It takes about 10 minutes to discharge electricity afte...

Page 61: ...ND CNIT Output 12VDC GND Output 5VDC Power supply detection input Power supply ON OFF signal output CNS2 Transmission line input output for centralized control system 30VDC CN41 Power supply for centralized control OFF CN40 Power supply for centralized control ON CN102 Indoor outdoor transmission line input output 30VDC Power supply input for centralized control system 30VDC External signal input ...

Page 62: ...ed control system CNIT 12VDC input GND 5VDC input Power supply detection output Power supply ON OFF signal input LED1 Power supply for indoor transmission line TP1 2 Check pins for indoor outdoor transmission line TB7 Terminal block for transmission line for centralized control TB3 Indoor outdoor transmission block Ground terminal for transmission line Grounding Grounding CN04 Bus voltage input P ...

Page 63: ...eck terminal P Note Bus voltage check terminal N Note 1 SC P2 Bus voltage Input P SC P1 Rectifier diode output P LED1 Lit Inverter in normal operation Blink Inverter error CN6 Open No load operation setting Short circuited Normal setting CN5V GND 5VDC output RSH1 Overcurrent detection resistor CN4 GND Fan Board Serial communication signal output CN2 Serial communication signal output GND 17VDC inp...

Page 64: ...ion CN4 GND Serial communication signal output CN5 GND Control board Serial communication signal output CN21 Serial communication signal output GND INV board Input 17VDC CN22 GND INV board Input 5VDC Serial communication signal input GND INV board Output 17VDC LED1 Inverter in normal operation LED2 Inverter error DIP IPM Rear R630 R631 Overcurrent detection resistor ...

Page 65: ... P N CN5 Output Rectified L2 N current P N TB21 Input output L1 TB22 Input output L2 TB23 Input output L3 TB24 Input N CN1B Input L3 L2 CN1A Input N L1 Grounding F1 F2 F3 F4 Fuse 250VAC 6 3A CN3 Output L1 N Grounding CN2 Surge absorber circuit Surge absorber circuit Short circuit Short circuit ...

Page 66: ...t Optional sub drain pan can be installed 2 Front right side heating Drain Water supply Expansion tank Low pressure pipe High pressure pipe Flow to Indoor unit Return Sub Drain pan Optional parts Pump 1 Water pressure protection valves Heating plate heat exchangers PS1 Strainer Air purge valves ...

Page 67: ...ents 58 HWE1113B GB 3 Rear right side cooling 4 Top side Pump 2 SV1 LEV3 LEV1 LEV2 21S4Ma 21S4Mb Strainer Water pressure protection valves Water purge valve MV1a MV2a MV1h MV2h FCV3a the bottom of MV2a FCV3h the bottom of MV2h ...

Page 68: ... Unit Components 59 HWE1113B GB 5 Control Box of the HBC Controller 1 CMB WP108V G HBC controller board Terminal block for transmission line Power supply circuit board Terminal block for power supply AC reactor ACL ...

Page 69: ... III Outdoor Unit Components 60 HWE1113B GB 6 HBC Controller Circuit Board 1 HBC controller circuit board SW1 SW2 SW3 SW4 SW5 ...

Page 70: ... III Outdoor Unit Components 61 HWE1113B GB 2 Power supply circuit board ...

Page 71: ... III Outdoor Unit Components 62 HWE1113B GB ...

Page 72: ...s and Specifications of MA and ME Remote Controllers 65 2 Group Settings and Interlock Settings via the ME Remote Controller 66 3 Interlock Settings via the MA Remote Controller 70 4 Using the built in Temperature Sensor on the Remote Controller 71 ...

Page 73: ... 64 HWE1113B GB ...

Page 74: ...r units using non polar ized 2 core cables Non polarized 2 core cable Remote controller connection Connectable to any indoor unit in the group Connectable anywhere on the indoor out door transmission line Interlock with the ventilation unit Each indoor unit can individually be in terlocked with a ventilation unit Set up via remote controller in the group Each indoor unit can individually be inter ...

Page 75: ...tion of registration Unit type Indoor unit in this case blinks to indicate a registration error Indicates that selected address does not have a corresponding unit 4 To register the addresses for multiple indoor units repeat steps and above 3 4 To search for an address go to section 2 Address Search To next page To search for an address go to section 2 Address Search Bring up the Interlock Setting ...

Page 76: ...NAY and indoor unit that is interlocked with it will be displayed alternately LOSSNAY can be searched in the same manner by bringing up the LOSSNAY address in the Interlocked unit address display window B Interlock setting search After performing step proceed as follows Bring up the address of the indoor unit to be searched on the display Select the address of the indoor unit to be searched by pre...

Page 77: ...temperature range setting on the simultaneous cooling heating type units that supports the automatic operation mode to save on energy consumption enable the Skip Auto Mode setting to make the automatic operation mode unselectable If the automatic operation mode is selected the energy saving function may not work properly When connected to the air conditioning units that do not support the automati...

Page 78: ...atic operation cannot be performed The automatic operation mode is skipped in the function selection mode sequence The left figure shows the display that appears when the current temperature range setting is between 19 C and 30 C in the Cool Dry mode and the lower limit temperature is selected to be set 2 Temperature range setting for heating 4 Switch between the Lower and Upper limit temperature ...

Page 79: ...to register the address of the selected indoor unit and the interlocked LOSSNAY unit Registration completed The registered indoor unit address and IC and the interlocked LOSSNAY address and LC will appear alternately Registration error If the registration fails the indoor unit address and the LOSSNAY address will be displayed alternately Registration cannot be completed The selected unit address d...

Page 80: ...o search for the address of the LOSSNAY unit that is interlocked with the selected indoor unit Search completed With a LOSSNAY connection The indoor unit address and IC and the interlocked LOSSNAY address and LC will appear alternately Take the following steps to delete the interlock setting between a LOSSNAY unit and the interlocked indoor unit from the remote controller that is connected to the ...

Page 81: ... IV Remote Controller 72 HWE1113B GB ...

Page 82: ... 73 HWE1113B GB V Electrical Wiring Diagram 1 Electrical Wiring Diagram of the Outdoor Unit 75 2 Electrical Wiring Diagram of the HBC Controller 76 3 Electrical Wiring Diagram of Transmission Booster 78 ...

Page 83: ... 74 HWE1113B GB ...

Page 84: ...Board 1 2 1 Power failure detection circuit 1 CNAC2 black CN502 Indoor Outdoor transmission cable INV Board red 3 CNT01 U 4 ON 2 1 s digit THHS 1 CNIT red S 2 1 CN990 1 3 W TB3 10 s digit OFF LED2 CPU in operation 5 2 CNS2 yellow TB7 1 CNDC pink M1 2 2 red 6 MS 3 1 1 t C100 5 3 3 U 1 4 LED1 Power supply to Indoor Outdoor transmission line SV4d ZNR01 M2 3 2 M1 black Central control transmission cab...

Page 85: ...H37 TH16 TH33 TH15 TH32 6 6 6 5 5 5 4 4 4 3 3 3 2 2 2 1 1 1 Control Board Power Board 1 1 1 1 1 1 1 1 3 1 1 1 1 2 2 2 2 2 2 2 2 1 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 5 5 4 4 4 4 4 5 5 5 5 5 7 7 5 5 5 6 6 6 6 6 7 7 9 9 6 6 5 3 1 1 3 5 5 3 7 1 CNLEV1 CNLEV2 CNLEV3 CN005 CNAC CN002 CN001 CN001 CN002 CN006 CN203 CN204 CN401 CN103 13V CN101 CN518 CN512 CN201 CN003 CN101 CN003 CN501 CN502 Red CN50...

Page 86: ...ion terminal block Never connect power line to it 2 The initial set values of switch on Control Board are as follows Port No 1 Port No 2 Port No 3 Port No 4 Port No 5 Port No 6 Port No 7 Port No 8 SW1 0 SW2 0 Pressure sensor Symbol Symbol Name Name AC reactor Thermister sensor Expansion valve TB01 Terminal block for power source TB02 Terminal block for Transmission Fuse AC250V 6 3A F 4 way valve P...

Page 87: ...hite White Blue Red Red DSA White White Blue Red Red Red Red Varistor Varistor Noise filter Stabilized power supply 4 3 2 1 1 2 3 CN2 CN1 Black Black Black Black Green Yellow 1 2 3 E 4 Choke coil 1 2 CN3 1 2 1 2 CN4 CN2 1 2 CN1 Electronic control board Black White Red Red Black S B A S B A Terminal block 2 for transmission line TB3 Expanded indoor unit side Terminal block 1 for transmission line T...

Page 88: ... 79 HWE1113B GB VI Refrigerant Circuit 1 Refrigerant Circuit Diagram 81 2 Principal Parts and Functions 83 ...

Page 89: ... 80 HWE1113B GB ...

Page 90: ...nt Circuit Diagram 1 Outdoor unit 1 PURY WP200 WP250YJM A BS COMP O S ST3 SV1a CP1 TH4 63H1 63HS1 ST17 CJ1 SV9 CP2 SV2 63LS TH5 CJ2 21S4a ST7 ST6 Acc SV4d SV4c SV4b SV4a HEX SV5b CV9a CV10a CV8a TH7 CV4a CV6a CV7a TH6 BV2 BV1 CV2a CV3a CV5a SV5c TH3 ST1 Solenoid valve block ...

Page 91: ...stem TH33 TH32 TH34 TH37 Water pump WP2 Air purge valves Refrigerant Refrigerant Refrigerant Refrigerant Water pressure protection valves Water pressure protection valves Water pump WP1 TH36 TH35 S Water purge valve Expansion tank Water supply MV1a MV1b MV1c MV1d MV1e MV1f MV1g MV1h S TH31a TH31b TH31c TH31d TH31e TH31f TH31g TH31h MV2a Port No 1 Port No 2 Port No 3 Port No 4 Port No 5 Port No 6 P...

Page 92: ...ro tection 4 15MPa 601psi OFF set ting Thermis tor TH4 Discharge 1 Detects discharge air temper ature 2 Provides high pressure pro tection Degrees Celsius Resistance check 0 C 32 F 698kohm 10 C 50 F 413kohm 20 C 68 F 250kohm 30 C 86 F 160kohm 40 C 104 F 104kohm 50 C 122 F 70kohm 60 C 140 F 48kohm 70 C 158 F 34kohm 80 C 176 F 24kohm 90 C 194 F 17 5kohm 100 C 212 F 13 0kohm 110 C 230 F 9 8kohm Press...

Page 93: ...ester SV2 SV4a SV4d Heat exchanger capacity control Controls outdoor unit heat ex changer capacity SV5b Heat exchanger capacity control Prevents high pressure rise Controls defrost cycle AC220 240V Closed while being powered open while not being pow ered SV5c Allows the refrigerant to pass through the bypass pipe to pre vent an accumulation of liquid re frigerant AC220 240V Open while being powere...

Page 94: ... F 9 7kohm 20 C 68 F 6 4kohm 25 C 77 F 5 3kohm 30 C 86 F 4 3kohm 40 C 104 F 3 1kohm Resistance check TH2 Pipe temper ature from HBC control ler Indoor unit control Inlet water temperature detection TH3 Pipe temper ature to HBC controller Indoor unit control Outlet wa ter temperature detection Temperature sensor In door air tem perature Indoor unit control Thermo 1 273 t R0 15k R0 80 3460 Rt 15exp ...

Page 95: ... TH34 35 Water pump error detection TH36 37 Water pump suction water tem perature detection Pressure sensor PS1 Refriger ant side 1 Detects high pressure 2 LEV controll 3 way valve MV1a h MV2a h 1 Water side Switches the water flow path de pending on the operation mode DC12V Opening of a valve driven by a stepping motor 2 Water flow rate con trol valve FCV3a h 1 Water side Temperature difference c...

Page 96: ... 87 HWE1113B GB VII Control 1 Functions and Factory Settings of the Dipswitches 89 2 Controlling the Outdoor Unit 96 3 Controlling HBC Controller 106 4 Operation Flow Chart 111 ...

Page 97: ... 88 HWE1113B GB ...

Page 98: ...g Set to 00 or 51 100 with the dial switch Before power on C C SW1 1 10 For self diagnosis operation monitoring Refer to the LED monitor display on the outdoor unit board Anytime after power on C C SW2 1 Centralized control switch Without connection to the centralized controller With connection to the centralized con troller Before power on B B 2 Deletion of connec tion information Normal control ...

Page 99: ...ops all ICs Sends a test run signal to all IC After power on and when SW3 1 is on A 3 Defrost start temper ature Note 4 8 C 18 F 5 C 23 F Anytime after power on B B 4 Defrost end temper ature Note 4 7 C 45 F 12 C 54 F Anytime after power on except during defrost op eration B B 5 6 Temperature unit setting Centigrade Fahrenheit Anytime after power on C C 7 Heating mode selec tion at low outside tem...

Page 100: ...ed with the following connector CN6 short circuit connector is mated with the mating connector Leave the short circuit connector on the mating connector during normal operation to enable error detection and protect the equipment from damage Switch Function Function according to switch setting Switch setting timing Units that re quire switch setting Note 2 OFF ON OFF ON OC OS SW5 1 Model selection ...

Page 101: ...cooling operation Heating 4 C 7 2 F up Raises supply air temperature in heating mode Indoor unit inlet 100h Disabled Fan output 2500h Enabled Thermo ON signal Built in sensor on the remote controller Available During heating operation According to the SW1 7 setting Heat pump Always on while in the heating mode Fan speed setting for Heating Thermo OFF Very Low Low Preset speed Cooling only Enabled ...

Page 102: ...e MA remote controller PAR 21MAA does not have the switches listed above Refer to the installation manual for the func tion setting Remote controller Switching switch 1 ON 2 3 4 Switch 2 1 Function Remote controller main sub setting At power on of the remote controller Normal startup Timer mode startup 3 Cooling heating display set by automatic setting Displayed Not displayed 4 Suction temperature...

Page 103: ...s 108 Address setting range Setting method Main remote controller 101 150 Add 100 to the smallest address of all the indoor units in the same group Sub remote controller 151 200 Add 150 to the smallest address of all the indoor units in the same group Setting of rotary switch Address No 01 99 1 101 199 with the 100 s digit automatically being set to 1 2 00 200 1 At factory shipment the rotary swit...

Page 104: ... energized 4 Forced termination of a test run Not available Available Any time after be ing energized 5 Water tightness check Not available When the switch is set from ON to OFF set the MV1 MV2 and FCV to the speci fied opening for stoppage Available Two water pumps ON output 30 one minute after setting MV1 MV2 and FCV on all ports to 800 800 and 0 re spectively Any time after be ing energized onl...

Page 105: ... the microcomputer and initial setting of each of the LEV opening This process will take up to 5 minutes During the initial processing the LED monitor on the outdoor unit s control board displays S W version refrigerant type heat pump cooling only and capacity and communication address in turn every second Control at Start up 2 Control at Start up The upper limit of frequency during the first 3 mi...

Page 106: ...up When low pressure 63LS drops below 0 23MPa 33psi When low pressure 63LS ex ceeds 0 38MPa 55psi When high pressure 63HS1 rises When 63HS1 exceeds 3 62MPa 525psi When 63HS1 is or below 3 43MPa 497psi and 30 seconds have passed Operation SV9 ON OFF When high pressure 63HS1 rises during the heating operation When 63HS1 exceeds 3 50MPa 507psi When SV5b is ON and the pressure is 2 70MPa 391psi or bel...

Page 107: ...ored and when it exceeds the upper limit the frequency is decreased every minute Operating temperature is 115 C 239 F 3 Periodic frequency control Frequency control other than the ones performed at start up upon status change and for protection is called periodic frequen cy control convergent control and is performed in the following manner Periodic control cycle Periodic control is performed afte...

Page 108: ... be started by setting DIP SW2 7 to ON Even if the defrost prohibit timer is set to 90 minutes or 150 minutes for Condition 3 to be met the actual defrost prohibit time for the next defrost cycle is 50 minutes if the last defrost cycle took 12 minutes Condition 1 Condition 2 Condition 3 Outside temperature TH7 5ºC 23ºF or above 5ºC 23ºF or below Cumulative compressor operation time 50 minutes or m...

Page 109: ...l Command value 100 PUMP2 Scheduled control Command value 100 Scheduled con trol HBC controller 3 way valve and water flow rate control valve Dip switch setting SW3 10 ON Indoor unit mode Heating Thermo ON Heating Thermo OFF Cooling Thermo ON Cooling Thermo OFF MV1a h Scheduled control Scheduled control 0 0 MV2a h Scheduled control Scheduled control 0 0 FCV3a h Scheduled control Scheduled control ...

Page 110: ...t depending on the operation status Heating only or Heating main Receiving Defrost signal from OC No Yes Bypass defrost ON OFF HBC Dip switch SW3 10 High pressure heat recovery defrost LEV1 2 3000 LEV3 3000 Pump Always in operation Indoor unit FCV during Thermo ON Fully open No No No No Lower the frequency count the No of freezing Freezing is suspected No of freezing 3 times Yes Yes Yes Receiving ...

Page 111: ...erant recovery cycle during Cooling only Cooling main Heating only or Heating main mode The opening of LEV1 and LEV2 on the HBC is increased Capacity Control of Outdoor Fan 7 Capacity Control of Outdoor Fan 1 Control method Depending on the capacity required the rotation speed of the outdoor unit fan is controlled by the inverter to keep a constant condensing temperature of outside temperature 10 ...

Page 112: ...f startup that remains above approximately 20 C 36 F for one minute Completed in the integrated operation time of 90 minutes Control method Data signal exchange between system equipment Calculation processing System control Adjustment of refrigerant flow rate Adjustment of rotation speed of compressor or fan Non polar 2 wire serial communication method 16 bit CPU microcomputer operation processing...

Page 113: ... Heating mode 3 Dry mode 4 Automatic cooling heating mode 5 Fan mode 6 Stopping mode 1 Cooling only mode All indoor units in operation are in cooling mode 2 Heating only mode All indoor units in operation are in heating mode 3 Cooling main mode Coexistence of units in cooling and heating modes 4 Heating main mode Coexistence of units in cooling and heating modes 5 Stopping mode All indoor units ar...

Page 114: ...ternal input to the indoor units When DIP SW4 4 is set to ON the 4 step DEMAND control is enabled Eight step demand control is possible in the system with two outdoor units Refer to Chapter II 3 2 7 Various types of control using input output signal connector on the outdoor unit various connec tion options for details page 26 ...

Page 115: ...ph below The specified voltage changes with the load on the indoor unit side A sample is shown in the graph above 1 Periodic specified voltage control 1 Periodic control cycle Specified voltage control is performed after the following times have elapsed Thirty seconds after either compressor startup or the completion of the defrost cycle 2 The amount of frequency change The amount of specified vol...

Page 116: ...me is used to reduce the switching frequency of the control modes between No 1 or No 6 AND No 3 or No 4 3 Capacity control is determined depending on the opening of 2 way valve FCV3 that adjusts the water flow rate No Operation mode 4 way valve control mode 4 way valve 21S4Ma 21S4Mb 1 Cooling only Cooling ON OFF 2 Cooling Half HEX OFF OFF 3 Cooling main Cooling main OFF OFF 4 Heating main Heating ...

Page 117: ...in Thermo OFF Cooling main Thermo ON and Cooling main Thermo OFF Outdoor unit operation mode Connected indoor unit operation mode MV1 command value for opening MV2 command value for opening Cooling only Thermo ON Stop 1 1 Fan 1 1 Thermo ON 2 2 Thermo OFF 2 2 Cooling only Thermo OFF Stop 1 1 Fan 1 1 Thermo OFF 2 2 Cooling only test run Stop 1 1 Fan 1 1 Thermo ON 2 2 Thermo OFF 2 2 Outdoor unit oper...

Page 118: ...V opening is adjusted every 1 minute to keep the amount of subcool before and after the plate heat exchanger constant 3 Cooling main Heating main Thermo ON and Cooling main Heating main refrigerant recovery 1 Periodic control for LEV1 The LEV opening is adjusted the same way as described in 2 Heating only Thermo ON and Heating only refrigerant recov ery 2 Periodic control for LEV2 To be fully open...

Page 119: ...system is stopped depending on the situation 1 When the internal temperature of the water pump increases When the detection temperature of the water pump outlet pipe is above a certain level the water pump is stopped to protect it from the heat 2 When the revolutions of the water pump increases When the revolutions of the water pump is above a certain level The value changes depending on the speci...

Page 120: ...te 3 Note 3 1 Protection function self holding cancelled 2 HBC controller FCV fully closed 1 Auxiliary heater OFF 2 Low fan speed for 1 minute YES YES YES YES YES YES YES YES Normal operation Error Stop 1 Prohibition Auto COOL HEAT display Automatic cooling heating mode Note 3 YES Auto cooling heating mode 1 1 Note 1 HBC controller FCV fully closed Opening 1600 Note 2 The system may go into the er...

Page 121: ...ch for the outdoor unit address HBC controller address indoor unit address and remote controller address and group information is performed While this process is performed HO and PLEASE WAIT blink on the display If the indoor units have not been grouped with the remote controller HO and PLEASE WAIT will keep blinking on the display even after three minutes after power on Note 3 The units will foll...

Page 122: ...Transmitted to the outdoor unit 3 3 Operation mode Note 1 The system may go into the error mode on either the indoor unit side or the HBC controller or outdoor unit side If some of the indoor units are experiencing a problem only those indoor units that are experiencing the problem will stop If the HBC controller or the outdoor unit is experiencing a problem all the connected units will stop Opera...

Page 123: ...ol 4 Outdoor unit fan control 5 HBC controller solenoid valve control 6 HBC controller control Normal operation During test run mode Indoor unit fan operation 1 Inverter output 0Hz 2 HBC controller FCV fully closed 3 Solenoid valves OFF 4 Outdoor unit fan stop 5 HBC controller solenoid valves OFF 6 HBC controller LEV fully closed Unit in the stopped state 2 3 Note 1 The indoor fan operates at the ...

Page 124: ...nute restart prevention Note 1 2 Note 1 2 YES YES YES YES NO NO NO NO NO 1 Indoor outdoor unit fan control 2 Inverter frequency control 3 HBC controller FCV fully open 4 Solenoid valve control 5 HBC controller solenoid valve control 6 HBC controller LEV control Normal operation Defrost operation 4 way valve ON During test run mode 1 Indoor unit fan operation at Very Low speed 2 Inverter output 0Hz...

Page 125: ... Solenoid valve OFF 7 HBC controller LEV fully closed 2 3 Note 1 When the return air temperature reaches 18ºC 64ºF or above the outdoor unit compressor and the indoor unit fan will start a simultaneous intermittent operation The operations of the outdoor unit HBC controller outdoor unit LEVs and solenoid valves that are performed when the compressor turns on are the same with the cooling operation...

Page 126: ... before a Test Run 119 2 Test Run Method 120 3 Operating Characteristic and Refrigerant Amount 121 4 Adjusting the Refrigerant Amount 121 5 Refrigerant Amount Adjust Mode 123 6 The following symptoms are normal 123 7 Standard Operation Data Reference Data 124 ...

Page 127: ... 118 HWE1113B GB ...

Page 128: ...ill evaporate and the insulation resistance will go up Do not measure the insulation resistance of the terminal block for transmission line for the unit remote controller 3 Make sure the valves on both the high pressure and low pressure sides are fully open Securely tighten the cap 4 Check the phase sequence and the voltage of the power supply 5 When a transmission booster is connected Turn on the...

Page 129: ... pressing the Operation Mode button Press the Fan Speed button Change the air flow direction by pressing the Vertical Air Direction button or the Louver button Confirm the operation of outdoor unit fan Confirm the operation of all interlocked equipment such as ventilation equipment Note 1 Refer to the following pages if an error code appears on the remote controller or when the unit malfunctions 2...

Page 130: ...t Amount 1 Symptoms Overcharging or undercharging of refrigerant can cause the following symptoms Before attempting to adjust the amount of refrigerant in the system thoroughly check the operating conditions of the system Then adjust the refrigerant amount by running the unit in the refrigerant amount adjust mode 2 Amount of refrigerant 1 To be checked during operation Operate all indoor units in ...

Page 131: ...erant in the outdoor unit kg 11 8 11 8 Amount of added refrigerant kg 0 16 x L1 0 11 x L2 Ș1 L1 Length of ø19 05 3 4 high pressure pipe m L2 Length of ø15 88 5 8 high pressure pipe m Ș1 Refer to the table below Outdoor unit index WP200 WP250 Diameter of high pressure pipe ø15 88 ø19 05 Outdoor unit total index Amount for the HBC controller Ș1 kg WP200 WP250 models 3 0 WP200 WP250YJM A Outdoor unit...

Page 132: ...he right appears on the in door unit remote controller for 5 minutes HO or PLEASE WAIT icons blink on the display The system is starting up Wait until the blinking display of HO or PLEASE WAIT go off The drain pump keeps run ning after the unit has stopped Unlit The drain pump stays in operation for three minutes after the unit in the cooling mode is stopped The drain pump is running while the uni...

Page 133: ...t A 7 6 11 2 Voltage V 400 400 Compressor frequency Hz 52 65 HBC control ler unit Electric current A 2 83 2 83 Voltage V 230 230 Water pump command value two units 100 100 LEV opening HBC control ler LEV1 Pulse 260 260 LEV2 260 260 LEV3 180 180 Pressure on the refrigerant side High pressure 63HS1 Low pressure 63LS MPa psi 2 55 0 95 2 63 0 87 370 145 381 126 HBC controller 2 40 348 2 48 360 Temp on...

Page 134: ...e V 400 400 Compressor frequency Hz 53 71 HBC control ler unit Electric current A 2 83 2 83 Voltage V 230 230 Water pump command value two units 100 100 LEV opening HBC control ler LEV1 Pulse 240 210 LEV2 240 210 LEV3 3000 3000 Pressure on the refrigerant side High pressure 63HS1 Low pressure 63LS MPa psi 2 40 0 69 2 50 0 67 348 100 363 97 HBC controller 2 37 344 2 47 358 Temp on the refrigerant s...

Page 135: ... VIII Test Run Mode 126 HWE1113B GB ...

Page 136: ...pe Noise 204 4 Troubleshooting Principal Parts 207 5 Refrigerant Leak 229 6 Compressor Replacement Instructions 231 7 Servicing the HBC controller 237 8 Troubleshooting Using the Outdoor Unit LED Error Display 239 9 Instructions for debris removal operation 240 10 Instructions for the air vent operation 241 11 Instructions for the water pump replacement 242 ...

Page 137: ... 128 HWE1113B GB ...

Page 138: ... 2600 Water leakage O 2601 Water supply cutoff O 3121 Out of range outside air temperature O 4102 4152 Open phase O 4106 Transmission power supply fault O 4109 Fan operation status detection error O 4115 Power supply signal sync error O 4116 RPM error Motor error O O 4220 4225 Note 4320 4325 Note 108 Abnormal bus voltage drop O 109 Abnormal bus voltage rise O 111 Logic error O 131 Low bus voltage ...

Page 139: ... TH1 O Outside temperature TH24 O Detectable only by the All Fresh type in door units Outdoor unit discharge temperature TH4 O 5105 1204 Temperature sensor fault Accumulator inlet tempera ture TH5 O 5106 1216 Temperature sensor fault Heat exchanger inlet tem perature TH6 O 5107 1221 Temperature sensor fault Outside temperature TH7 O 5110 1214 01 Temperature sensor fault Heatsink temperature THHS O...

Page 140: ...temp TH31e O 5146 í í 6th port returned water temp TH31f O 5147 í í 7th port returned water temp TH31g O 5148 í í 8th port returned water temp TH31h O 5201 High pressure sensor fault 63HS1 O 5201 1402 High pressure sensor fault Outdoor unit HPS HBC controller PS1 O O 5301 4300 115 ACCT sensor fault O 117 ACCT sensor circuit fault O 119 Open circuited IPM Loose ACCT connector O 120 Faulty ACCT wiri...

Page 141: ...error Synchronization error O O 6833 MA remote controller signal transmission error H W error O O 6834 MA controller signal reception error Start bit de tection error O O 7100 Total capacity error O 7101 Capacity code setting error O O O 7102 Wrong number of connected units O O 7105 Address setting error O 7106 Attribute setting error O 7107 Port setting error O 7110 Connection information signal ...

Page 142: ... control board and the Fan board 3 Cause check method and remedy 1 Faulty wiring Check the following wiring connections 1 Between Control board and Fan board 2 Between Fan board and INV board 2 INV board failure Fan board failure and Control board failure Replace the INV board or the Fan board or control board when the power turns on automatically even if the power source is reset Refer to section...

Page 143: ...iminary errors will be displayed on the LED display 3 Cause check method and remedy 1102 Cause Check method and remedy 1 Gas leak gas shortage Refer to the page on refrigerant amount evaluation page 121 2 Overload operation Check operating conditions and operation status of indoor outdoor units 3 HBC controller LEV malfunction Cooling only LEV3 Cooling main LEV1 3 Heating only or heating main LEV3...

Page 144: ...art up the operation immediately stops 3 Cause check method and remedy 1301 Cause Check method and remedy 1 Inner pressure drop due to a leakage Refer to the section on troubleshooting the low pressure sensor page 208 2 Low pressure sensor failure 3 Short circuited pressure sensor cable due to torn outer rubber 4 A pin on the male connector is missing 5 Disconnected wire 6 Failure of the low press...

Page 145: ...malfunction Cooling only or defrost 3 Water pump fault Refer to the section on water pump fault under Troubleshooting page 238 4 3 way valve Water flow rate control valve fault MV1 MV2 and FCV3 Refer to the section on 3 way valve Water flow rate control valve fault under Troubleshooting page 237 5 Port address setting error Confirm the port address of the indoor unit 6 Refrigerant service valve ac...

Page 146: ...nutes or more after the first stoppage of the outdoor unit the same se quence as Item 1 above first detection is followed 4 For 30 minutes after the stop of the outdoor unit preliminary errors will be displayed on the LED display 3 Cause check method and remedy 1302 Cause Check method and remedy 1 Inner pressure drop due to a leakage Refer to the page on the troubleshooting of the high pressure se...

Page 147: ...eakage is cancelled when the following conditions are met One hour after the preliminary water leakage was detected it is not detected that the drain pump goes from OFF to ON The operation mode is changed to Cool Dry The liquid pipe temperature minus the inlet temperature is 10 C 18 F or less 3 Cause check method and remedy 2500 Cause Check method and remedy 1 Drain water drainage problem Clogged ...

Page 148: ...ter leakage was detected it is not detected that the drain pump goes from OFF to ON The operation mode is changed to Cool Dry The liquid pipe temperature minus the inlet temperature is 10 C 18 F or less 3 Cause check method and remedy Reference 2500 Cause Check method and remedy 1 Drain water drainage problem Clogged drain pump Clogged drain piping Backflow of drain water from other units Check fo...

Page 149: ...y 1 Water circuit is clogged 1 Check for tightened water flow rate control valves or field installed valves 2 Water leaks from the water circuit 2 Check the pump for proper sound If there is air in the circuit it makes a noise 3 Air infiltration through the air vent valve 3 Check that any air vent valves are not installed in the water circuit on the suction side water pump If an air vent valve is ...

Page 150: ...than Fan or Stop to an error stop 2502 appears on the monitor of the units that came to an error stop 6 Forced stoppage of the outdoor unit Detection timing The error is detected whether the unit is in operation or stopped 7 Ending criteria for the forced stoppage of outdoor unit Power reset the indoor unit that was identified as the error source and the outdoor unit that is connected to the same ...

Page 151: ... refrigerant system that are in any mode other than Fan or Stop to an abnormal stop 2502 appears on the monitor of the units that came to an abnormal stop 6 Forced stoppage of the outdoor unit Detection timing The error is detected whether the unit is in operation or stopped This error is detected whether the unit is in operation or stopped 7 Ending criteria for the forced stoppage of outdoor unit...

Page 152: ...rature thermistor or suction temperature thermistor or short or open circuited Drain pump is in operation One hour has elapsed since the drain sensor went off Short 90 C 194 F or above Open 20 C 4 F or below 3 Cause check method and remedy 2503 Cause Check method and remedy 1 Faulty connector CN31 insertion 1 Check for connector connection failure Reinsert the connector restart the operation and c...

Page 153: ...eck method and remedy 1 Loose connectors wiring fault When the LEDs on the control board MV1a MV1h MV2a MV2h and FCV3a FCV3h are lit check the 3 way valves water flow rate control valves whose LED is lit for loose connectors wiring fault and proper operation When the LEDs described above are not lit check all the 3 way valves water flow rate control valves for proper operation 2 3 way valve Water ...

Page 154: ...600 2601 Cause Check method and remedy 1 The water tank of the humidifier is empty Check the amount of supply water Check for the solenoid valve and for the connection 2 The solenoid valve for humidification is OFF Check the connector 3 Disconnected float switch Check the connecting part 4 Poor operation of float switch Check for the float switch 5 Frozen water tank Turn off the power source of th...

Page 155: ...ror is canceled if the units stop during error stop The error display needs to be canceled by setting the remote controller 3 Cause check method and remedy Check the following factors if an error is detected without drop in the outdoor temperature Reference 3121 Cause Check method and remedy 1 Thermistor failure Check thermistor resistance 2 Pinched lead wire Check for pinched lead wire 3 Torn wir...

Page 156: ...m Circuit board failure Check the coil connections Check for coil burnout Confirm that the voltage at the CN3 connector is 198 V or above 3 Wiring failure Confirm that the voltage at the control board connector CNAC is 198 V or above If the voltage is below 198V check the wiring connection between the noise filter board CN3 noise filter board CN2 and control board CNAC Confirm that the wiring betw...

Page 157: ...e of the outdoor units stopped supplying power but no other outdoor units start supplying power 4 Check method and remedy Check the items in IX 4 8 2 Troubleshooting transmission power circuit of outdoor unit on all outdoor units in the same refrigerant circuit page 228 4109 1 Error Code Indoor unit fan operation error 2 Error definition and error detection method 1 Connector CN28 has remained ope...

Page 158: ...5 Cause Check method and remedy 1 Power supply error Check the voltage of the power supply terminal block TB1 2 Noise filter problem Coil problem Circuit board failure Check the coil connections Check for coil burnout Confirm that the voltage at the CN3 connector is 198 V or above 3 Faulty wiring Check fuse F01 on the control board 4 Wiring failure Between noise filter CN3 and noise filter CN2 and...

Page 159: ...on the INV board while the inverter is stopped and if it is less than 420 V check the following items 1 Check the coil connections and for coil burnout on the noise filter 2 Check the wiring between the noise filter board and INV board 3 Check the connection to SCP1 and SC P2 on the INV board 4 Check the in rush current resistor value 5 Check the 72C resistance value 6 Check the DCL resistance val...

Page 160: ...er part 4 Troubleshooting Principal Parts for error codes related to the inverter page 220 1 Error Code Logic error Detail code 111 2 Error definition and error detection method H W error If only the H W error logic circuit operates and no identifiable error is detected 3 Cause Check method and remedy In the case of 4220 In the case of 4225 Refer to section 7 Inverter under part 4 Troubleshooting ...

Page 161: ...emains at or above 100 C 212 F is detected 3 Cause check method and remedy Refer to section 7 Inverter under part 4 Troubleshooting Principal Parts for error codes related to the inverter page 220 4220 4225 4230 Cause Check method and remedy 1 Fan board failure Refer to IX 4 7 2 6 page 223 2 Outdoor unit fan failure Check the outdoor unit fan operation If any problem is found with the fan operatio...

Page 162: ...f 4250 In the case of 4255 Refer to section 7 Inverter under part 4 Troubleshooting Principal Parts for error codes related to the inverter page 220 4240 Cause Check method and remedy 1 Air passage blockage Check that the heat sink cooling air passage is not blocked 2 Power supply environment Power supply voltage is 342 V or above 3 Inverter failure Refer to IX 4 7 page 220 4 Compressor failure Ch...

Page 163: ...side is detected just before starting the inverter 3 Cause check method and remedy In the case of 4250 In the case of 4255 Refer to section 7 Inverter under part 4 Troubleshooting Principal Parts for error codes related to the inverter page 220 4250 Cause Check method and remedy 1 Inverter output related Refer to IX 4 7 2 1 4 page 222 Check the IGBT module resistance value of the in verter board i...

Page 164: ...rts for error codes related to the inverter page 220 4260 1 Error Code Heatsink overheat protection at startup 2 Error definition and error detection method The heatsink temperature THHS remains at or above 100 C 212 F for 10 minutes or more at inverter startup 3 Cause check method and remedy Same as 4230 error 4250 4255 Cause Check method and remedy 1 Short circuited compressor Refer to IX 4 7 2 ...

Page 165: ...r unit turns to anti restart mode for 3 minutes When the error is not restored after 3 minutes if restored the outdoor unit runs normally the outdoor unit makes an error stop Short detectable at 90 C 194 F or higher Open detectable at 40 C 40 F or lower Sensor error at gas side cannot be detected under the following conditions During heating operation During cooling operation for 3 minutes after t...

Page 166: ... the restart of the outdoor unit the outdoor unit makes an error stop and the error code 5102 5103 5104 5105 5106 or 5107 will appear During 3 minute antirestart mode preliminary errors will be displayed on the LED display A short or an open described above is not detected for 10 minutes after the compressor start during defrost mode or for 3 minutes after defrost mode 3 Cause check method and rem...

Page 167: ...t or an open of THHS is detected just before or during the inverter operation 3 Cause check method and remedy Refer to section 7 Inverter under part 4 Troubleshooting Principal Parts for error codes related to the inverter page 220 5110 Cause Check method and remedy 1 INV board failure If the problem recurs when the unit is put into operation replace the INV board ...

Page 168: ...k method and remedy 1 Thermistor failure Check thermistor resistance 2 Pinched lead wire Check for pinched lead wire 3 Torn wire coating Check for wire coating 4 A pin on the male connector is missing or contact failure Check connector 5 Disconnected wire Check for wire 6 Thermistor input circuit failure on the control board Check the intake temperature of the sensor with the LED monitor When the ...

Page 169: ...oor unit makes an error stop and the error code 5201 will appear During 3 minute antirestart mode preliminary errors will be displayed on the LED display A error is not detected for 3 minutes after the compressor start during defrost operation or 3 minutes after defrost operation 3 Cause check method and remedy 5201 Cause Check method and remedy 1 High pressure sensor failure Refer to the page on ...

Page 170: ...pear The unit will continue its operation by using other sensors as a backup 3 Cause check method and remedy 5201 Cause Check method and remedy 1 High pressure sensor failure Refer to the page on the troubleshooting of the high pressure sensor IX 4 1 page 207 2 Pressure drop due to refrigerant leak 3 Torn wire coating 4 A pin on the male connector is missing or contact failure 5 Disconnected wire ...

Page 171: ...code 117 2 Error definition and error detection method When an error value is detected with the ACCT detection circuit just before the inverter starts 3 Cause check method and remedy Refer to section 7 Inverter under part 4 Troubleshooting Principal Parts for error codes related to the inverter page 220 5301 Cause Check method and remedy 1 Inverter open output phase Check the output wiring connect...

Page 172: ...y before startup Detection of improperly mounted ACCT sensor 3 Cause check method and remedy Refer to section 7 Inverter under part 4 Troubleshooting Principal Parts for error codes related to the inverter page 220 5301 Cause Check method and remedy 1 Inverter output wiring problem Check output wiring connections Confirm that the U and W phase output cables are put through CT12 and CT22 on the INV...

Page 173: ...he connector for proper contact Reconnect the connector and operate the unit to check for proper operation 2 Broken or partially broken humidity sensor wire 2 Check for broken humidity sensor wire 3 Humidity sensor fault 3 Check the output voltage across No 1 and No 3 pins of connector CN30 with the connector being connected to the indoor unit control board 30 1 25V 40 1 52V 50 1 88V 60 2 19V 70 2...

Page 174: ...rd fault nonvolatile memory error 2 Error definition and error detection method This error is detected when the data cannot be read out from the built in nonvolatile memory on the remote controller 3 Cause check method and remedy 1 Remote controller failure Replace the remote controller 6202 1 Error Code Remote controller board fault clock IC error 2 Error definition and error detection method Thi...

Page 175: ...ontroller Unit 01 detected the error Two or more units in the system have 01 as their ad dress Find the unit that has the same address as that of the error source Once the unit is found correct the address Then turn off the outdoor units indoor units and LOSSNAY units keep them all turned off for at least five minutes and turn them back on When air conditioning units are operating normally despite...

Page 176: ...nits connected to different outdoor units or in case of the system connected with MELANS 4 Check method and remedy 6602 NO Tightly reconnect the male power supply connector to the female power supply switch connector CN40 YES YES YES YES YES YES NO NO NO NO Is the transmission line work performed while the power is on Check the power source of the indoor unit 198 264V Check the transmission line w...

Page 177: ...splay on the remote controller indicates the controller where an error oc curred 3 Cause check method and remedy 6603 Cause Check method and remedy 1 The transmission processor cannot be transmit ted as the short wavelength voltage like noise ex ists consecutively on the transmission line Check the transmission wave shape and noise on the transmission line See the section Investigation of Transmis...

Page 178: ...is accidental they will run normally If not check the causes 1 4 2 Faulty or disconnected transmission wiring of HBC controller 3 Disconnected connector of HBC controller CN02 4 Faulty control board of HBC controller Indoor unit IC ME re mote con troller RC MA re mote con troller MA No ac knowl edgement ACK at RC trans mission to IC 1 When IC unit address is changed or modified during operation Tu...

Page 179: ...dgement ACK at RC transmissionto IC 1 Same causes as 1 5 for sys tem with one outdoor unit 1 Turn off the power sources of the outdoor and indoor units for 5 or more minutes and turn them on again If the error is accidental the will run normal ly If not check the cause 2 2 Disconnection or short circuit of the transmission line for the out door unit on the terminal block for centralized control li...

Page 180: ... that are connect ed to different outdoor units 1 Turn off the power source of LOSSNAY for 5 or more min utes and turn it on again If the error is accidental it will run normally If not check the cause 2 2 Disconnection or short circuit of the transmission line for the outdoor unit on the termi nal block for centralized con trol line connection TB7 2 Check the causes of 1 5 If the cause is found c...

Page 181: ...LOSSNAY for 5 or more min utes and turn it on again If the error is accidental it will run normally If not check the cause 2 2 Disconnection or short circuit of the transmission line for the outdoor unit on the termi nal block for centralized con trol line connection TB7 2 Check the causes of 1 5 If the cause is found correct it If no cause is found check 3 3 When multiple outdoor units are connec...

Page 182: ...se ACK 3 System configuration 3 System connected to the system controllers MELANS 6607 Error source address Error display Detection method Cause Check method and remedy Out door unit OC ME remote controller RC System control ler SC MA remote controller MA No acknowl edgement ACK at IC transmis sion to OC Same cause as that for system with one outdoor unit Same remedy as that for system with one ou...

Page 183: ... one outdoor unit 1 Same cause as that for system with one outdoor unit 2 Error occurrence on all IC in the system with one outdoor unit 1 Check the LED display for troubleshooting on the outdoor unit 1 Total capacity error 7100 If an error is found check the check code definition and correct the error If no error is found check 2 2 Capacity code error 7101 3 Error in the number of connected units...

Page 184: ... Same remedy as that for system with one outdoor unit 1 Same cause as that for system with one outdoor unit 2 Error occurrence on all IC in the system with one outdoor unit 1 Check the LED display for troubleshooting on the out door unit 1 An error is found by the outdoor unit Total capacity error 7100 Capacity code error 7101 Error in the number of connected units 7102 Address setting error 7105 ...

Page 185: ...er 3 ME remote controller failure 2 Error occurrence on all IC in the system with one outdoor unit 1 Check the LED display for troubleshooting on the out door unit 1 An error is found by the outdoor unit Total capacity error 7100 Capacity code error 7101 Error in the number of connected units 7102 Address setting error 7105 If an error is found check the check code definition and correct the error...

Page 186: ...ndoor units have Use either of the following two methods for deletion 2 Although the address of LOSSNAY has been changed after the interlock registration of LOSSNAY is made using ME remote controller the in door unit is keeping the mem ory of the previous address 1 Address deletion by ME remote controller Delete unnecessary address in formation using the manual set ting function of ME remote contr...

Page 187: ... voltage signal by exceeding acceptable range of transmission wiring Farthest 200m 656ft or less Remote controller wiring 12m 39ft or less 4 The transmission line voltage signal is decreased due to erroneous sizing of transmission line Wire diameter 1 25mm2 AWG16 or more 4 Check method and remedy 1 When an error occurs during commissioning turn off the power sources for the outdoor unit indoor uni...

Page 188: ...he signals from the remote controller 4 Check method and remedy 1 Check for disconnected or loose transmission lines for the indoor units or MA remote controllers 2 Confirm that the power is supplied to the main power source and the remote controller line 3 Confirm that MA remote controller s capacity limit is not exceeded 4 Check the sub main setting of the MA remote controllers One of them must ...

Page 189: ...1 Check for disconnected or loose transmission lines for the indoor units or MA remote controllers 2 Confirm that the power is supplied to the main power source and the remote controller line 3 Confirm that MA remote controller s capacity limit is not exceeded 4 Check the sub main setting of the MA remote controllers One of them must be set to MAIN 5 Diagnose the remote controller described in the...

Page 190: ...for disconnected or loose transmission lines for the indoor units or MA remote controllers 2 Confirm that the power is supplied to the main power source and the remote controller line 3 Confirm that MA remote controller s capacity limit is not exceeded 4 Check the sub main setting of the MA remote controllers One of them must be set to MAIN 5 Diagnose the remote controller described in the remote ...

Page 191: ...s the signals from the remote controller 4 Check method and remedy 1 Check for disconnected or loose transmission lines for the indoor units or MA remote controllers 2 Confirm that the power is supplied to the main power source and the remote controller line 3 Confirm that MA remote controller s capacity limit is not exceeded 4 Check the sub main setting of the MA remote controllers One of them mu...

Page 192: ...2 on in door unit board When the model name set by the switch is differ ent from that of the unit connected turn off the power source of the outdoor and the indoor units and change the setting of the Qj capacity code 3 Indoor unit Qj table 2 The model selection switches SW5 1 5 4 on the outdoor unit are set incorrectly Check the setting for the model selection switch on the outdoor unit Dipswitche...

Page 193: ...rror source address set by the switch SW2 on indoor unit board When the model name set by the switch is different from that of the unit connected turn off the power source of the outdoor and the indoor units and change the setting of the capacity code The capacity of the indoor unit can be confirmed by the self diagnosis function SW1 operation of the outdoor unit Outdoor unit 2 The model selection...

Page 194: ...minal block for the indoor outdoor transmission line TB3 4 Check the setting for the model selection switch on the outdoor unit Dipswitches SW5 7 on the outdoor unit control board 2 Disconnected transmission line from the outdoor unit or BC controller 3 Short circuited transmission line When 2 and 3 apply the following display will appear ME remote controller Nothing appears on the remote controll...

Page 195: ...ses are set to 00 or a number between 51 and 100 If the outdoor unit address is out of the valid range reset the address with the power to the outdoor unit turned off If the HBC controller address is out of the valid range reset the address with the power to both the outdoor unit and HBC controller turned off 7106 Error source Cause Check method and remedy A remote controller for use with indoor u...

Page 196: ...ach port merge is greater than the specification Before resetting the port number using the port number setting switch or the model using the model capacity code setting switch turn off the power of the outdoor unit the HBC controller and the indoor unit 2 4 or more indoor units are connected to the same port 3 When two ports are used the port with the smaller number is not connected to the indoor...

Page 197: ... off by the booster being connected to the switch on the indoor unit The unit will not function properly unless the transmission booster is turned on 2 Power resetting of the transmission booster and outdoor unit Reset the power to the outdoor unit 3 Wiring failure between OC and OS 2 Confirm that the TB3 on the OC and OS are properly connected 4 Broken wire between OC and OS 3 Check the model sel...

Page 198: ... connector CNTYP4 on the control board for proper connection 4 Check the settings of SW5 1 through SW5 4 on the control board Detail code 16 1 Check the connector CNTYP on the INV board for proper connection 2 Check the connector CNTYP5 on the control board for proper connection 3 Check the connector CNTYP4 on the control board for proper connection 4 Check the settings of SW5 1 through SW5 4 on t...

Page 199: ...d for proper connection 2 Check the connector CNTYP5 on the control board for proper connection 3 Check the connector CNTYP4 on the control board for proper connection 4 Check the wiring between the control board and INV board Refer to the section on Error code 0403 page 133 Detail code 00 01 05 1 Check the wiring between the control board and INV board Refer to the section on Error code 0403 page...

Page 200: ...ntroller cable and 220 240 VAC power supply cable Reversed connection of the wire for the MA remote controller and the M NET transmission line on the indoor unit 3 The number of the MA remote controllers that are connected to an indoor unit exceeds the allowable range 2 units 4 The length or the diameter of the wire for the MA remote controller are out of specification 5 Short circuit of the wire ...

Page 201: ...to which the power supply unit for transmission lines is connected the male power supply connector is connect ed to the female power supply switch connector CN40 on the outdoor unit 4 Disconnected M NET transmission line on the indoor unit side 5 Disconnected wire between the terminal block for M NET line TB5 of the indoor unit and the indoor unit board CN2M or disconnected connector 2 Check metho...

Page 202: ...oller Short circuited wire for the MA remote controller Disconnected wire for the MA remote controller No 2 and disconnected line to the terminal block Reversed daisy chain connection between groups Incorrect wiring for the MA remote controller to the terminal block for transmission line connection TB5 on the indoor unit The M NET transmission line is connected incorrectly to the terminal block TB...

Page 203: ... is lit All the indoor unit power failure All the indoor unit power failure Error display Error display Thermo is OFF Is operation possible Short circuit of the remote controller After turning the power on check whether HO PLEASE WAIT is displayed on the remote controller After more than 20 seconds since turning the power on is LED2 check of the indoor control board still displayed Is the operatio...

Page 204: ...it Disconnected wire for the MA remote controller or disconnected line to the terminal block The indoor transmission line is connected incorrectly to the transmission terminal block for centralized controller TB7 4 Disconnected transmission line on the remote controller 5 Remote controller failure 6 Outdoor unit failure Refer to IX 8 Troubleshooting Using the Outdoor Unit LED Error Display page 23...

Page 205: ...indoor unit control board Is it lit When it is lit When it is off or cannot be checked Check for the change of LED display by operating dip switch SW1 for self diagnosis Check voltage of the power supply terminal on the indoor unit AC220V Check the fuse on the circuit board Melted Check 200V circuit for short circuit and ground fault Check the connection of the connector Check the main power of th...

Page 206: ...ol TB7 of the outdoor unit 13 The male power supply connector is connected to CN40 on more than one outdoor unit or the connector is connected to CN40 on the outdoor unit in the system to which a power supply unit for transmission line is connected Using MELANS 14 When MELANS is used HO display on the remote controller will disappear when the indoor unit and the local remote con troller ME remote ...

Page 207: ... to different outdoor units are grouped 6 The power of the outdoor unit to be confirmed has been cut off 5 Check the power supply of the outdoor unit which is coupled with the unit to be confirmed 7 The power of the outdoor unit to be confirmed has been cut off 6 Check that the transmission line for centralized control TB7 of the outdoor unit is not disconnect ed 8 When the indoor units connected ...

Page 208: ...ing temperature Te and the target evaporating temperature Tem with self diagnosis LED Note Higher Te than Tem causes insufficient capacity SW1 setting Note Protection works and compressor frequency does not rise even at higher Te than Tem due to high dis charge temperature and high pressure At high discharge temperature Refer to 1102 page 134 At high pressure Refer to 1302 page 136 2 HBC controlle...

Page 209: ... object may clog the pipe Remove the foreign object inside the pipe 8 The indoor unit inlet temperature is excessively Less than 15 C 59 F WB Check the inlet air temperature and for short cy cling Change the environment where the indoor unit is used 9 Compressor failure The amount of circulating refrigerant decreases due to refrigerant leak in the compressor Check the discharge temperature to dete...

Page 210: ...re sensor Refer to the page on Trouble shooting of Pressure Sensor page 207 Note Higher inlet pressure by the high pressure sensor than the actual pressure causes insufficient capac ity SW1 setting 2 Check the difference between the condensing tem perature Tc and the target condensing tempera ture Tcm with self diagnosis LED Note Higher Tc than Tcm causes insufficient capacity SW1 setting Note Pro...

Page 211: ... is blocked Since blockage in the extended section is difficult to locate operate the unit in the cooling cycle and follow the same procedures that are used to locate the blockage of pipe during cooling operation Remove the blockage in the pipe 9 The indoor unit inlet temperature is excessively high exceeding 28 C 82 F Check the inlet air temperature and for short cy cling Change the environment w...

Page 212: ...y with SW1 Refer to the reference page for each error mode 1 Abnormal high pressure 2 Abnormal discharge air temperature 3 Heatsink thermistor failure Display the indoor piping temperature table with SW1 to check whether the freeze proof operation runs properly and check the temperature 4 Thermistor failure 5 Pressure sensor failure 6 Over current break 7 Refrigerant overcharge Note1 Frost prevent...

Page 213: ...ded 2 The sectional voltage level of transmission signal should be as follows Cause Erroneous operation Error code Error code definition Noise interference on the transmission line Signal is transformed and will be misjudged as the signal of another address 6600 Address overlap Transmission wave pattern is transformed due to the noise creating a new signal 6602 Transmission pro cessor hardware er ...

Page 214: ...n line can not escape leading to change of the transmission signal 6 Check the treatment meth od of the shield of the transmission line for cen tralized control The transmission cable for centralized control is less subject to noise interference if it is grounded to the outdoor unit whose power jumper cable was moved from CN41 to CN40 or to the power sup ply unit The environment against noise vari...

Page 215: ...ation between the MA remote controller and the indoor unit is interrupted for 3 minutes in a row MA transmission error 6831 will occur 2 Confirmation of transmission specifications and wave pattern A B No polarity Across terminal No 1 2 Power supply 9V to 12VDC Satisfies the formula 12 msec bit 5 Voltage among terminals must be between DC9 and 12 V TB15 A B 1 2 MA remote controller Transmission wa...

Page 216: ...change the high pressure sensor has a problem 3 Remove the high pressure sensor from the control board to check the pressure on the self diagnosis LED1 1 When the pressure displayed on self diagnosis LED1 is between 0 and 0 098MPa 14psi the high pressure sensor has a problem 2 When the pressure displayed on self diagnosis LED1 is approximately 4 15MPa 601psi the control board has a problem 4 Remov...

Page 217: ...sor has a problem 2 When the pressure displayed on self diagnosis LED1 is approximately 1 7MPa 247psi the control board has a problem When the outdoor temperature is 30 C 86 F or less the control board has a problem When the outdoor temperature exceeds 30 C 86 F go to 5 4 Remove the low pressure sensor from the control board and short circuit between the No 2 and 3 connectors 63LS CN202 to check t...

Page 218: ...fore temperature of the downstream piping will not be low with the valve closed 3 In case of SV2 Bypass valve This solenoid valve opens when powered Relay ON This valve turns on when low pressure LPS drops to 0 25 MPa 36 psi or below during Heating only or Heating main oper ation AND after 5 minutes have passed after compressor startup OR when 63HS1 is above 3 5 MPa 507psi with the SV9 turned on a...

Page 219: ...lenoid valve Solenoid valve coil Pin face tool Tightening torque 150N m 1500kg cm SV4c SV4b SV4a ST1 CV8a CV6a TH7 TH3 SV4a SV4d TH6 CV9a CV10a SV5b CV4a CV2a CV7a CV3a CV5a HEX BV1 BV2 SV5c SV4b SV4c SV4d SV4c SV4b SV4a Solenoid Valves Block Refrigerant Circuit Figure Solenoid valve block four compartments ...

Page 220: ...e of 63HS1 is greater than 3 5 MPa 507psi during Heating only or Heating main operation at the minimum frequency The valve position can be determined by measuring and monitoring the changes in the pipe tem perature on the downstream of SV9 while the unit is energized When the valve is open high temperature gas refrigerant passes through the pipe Do not attempt to check the pipe temperature by touc...

Page 221: ...d 1 2 3 4 1 Valve is open 4 3 2 1 4 1 When the LEV opening angle does not change all the output phases will be off 2 When the output is open phase or remains ON the motor cannot run smoothly and rattles and vibrates When the valve operates smoothly no sound from LEV or no vibration occurs however when the pulses change from E to A in the chart or the valve is locked a big sound occurs Whether a so...

Page 222: ...the control board LEV mechanism is locked If the LEV is locked the drive motor runs idle and makes a small clicking sound When the valve makes a closing and opening sound the valve has a problem Replace the LEV Disconnected or short circuited LEV motor coil Measure resistance between the coils red white red orange brown yellow brown blue using a tester They are normal if resistance is 150ohm 10 Re...

Page 223: ...of the pressure sensor connector in trouble is not faulty OK OK Check that the difference between each detected pressure is 0 098MPa 14psi or less OK Both the board and the pressure sensor are normal OK Is Pd P1 Ps Remove the pressure sensor connector from the board and check the pressure OK OK Check whether the refrigerant pipe and the transmission line are connected correctly between the indoor ...

Page 224: ...ions 3 Check the pressure value on the self diagnosis switch same as note 2 with the connector of the applied pressure sensor is disconnected from the board Measurement data SW1 setting value Outdoor high pressure Outdoor low pressure HBC controller pressure liquid side Symbol 63HS1 PS 63LS ON 1 2 3 4 5 6 7 8 9 10 OFF ON 1 2 3 4 5 6 7 8 9 10 OFF ON 1 2 3 4 5 6 7 8 9 10 OFF ...

Page 225: ... TH33 CN510 TH34 CN505 TH35 TH37 CN506 Pull out the thermistor connector in trouble from the board Measure the temperature of the thermistor in trouble actual measurement value Check the thermistor resistor Compare the temperature corresponding to the resistance measured by the thermistor and the temperature measured by a commercially available thermometer and check whether there is no difference ...

Page 226: ...ter temp of Cooling main heat exchanger Water pump 2 discharge water temp Water pump 1 discharge water temp Water pump 1 suction water temp Water pump 2 suction water temp TH11 TH12 TH13 TH14 TH15 TH16 T31a T31b T31c T31d T31e T31f T31g T31h TH32 TH33 TH34 TH35 TH36 TH37 Measurement data Symbol SW1 setting value ON 1 2 3 4 5 6 7 8 9 10 OFF ON 1 2 3 4 5 6 7 8 9 10 OFF ON 1 2 3 4 5 6 7 8 9 10 OFF ON...

Page 227: ...ter temperature control OK Check that MCV1 and MCV2 are in the standard position Check that FCV is controlling the water temperature difference MCV1 and MCV2 standard position Water temperature control OK YES YES YES YES NO NO Check that SVM1 is ON Check SVM1 SVM1 ON Check that SVM1 is OFF SVM1 OFF YES NO YES NO NO NO NO Check whether the electric expansion valve and the solenoid valve connector a...

Page 228: ... of the lead wires visually Intermediate connector Control board Check that no refrigerant leaks from LEV Pull out the connector from the board and check that the electricity runs with a tester The wiring side of CN05 and 07 Among 1 3 and 5 and among 2 4 and 6 Check the resistance between each coil with a tester between red and white red and orange brown and yellow and brown and blue and check tha...

Page 229: ...oard has dropped to DC20V or less It takes about 10 minutes to discharge electricity after the power supply is turn off 2 The IPM on the inverter becomes damaged if there are loose screws are connectors If a problem occurs after replacing some of the parts mixed up wiring is often the cause of the problem Check for proper connection of the wiring screws connectors and Faston terminals 3 To avoid d...

Page 230: ...s in operation page 223 8 Noise is picked up by the peripheral device 1 Check that power supply wiring of the peripheral device does not run close to the power supply wiring of the outdoor unit 2 Check if the inverter output wiring is not running parallel to the power supply wiring and the transmission lines 3 Check that the shielded wire is used as the transmission line when it is required and ch...

Page 231: ...is no liquid re frigerant in the compressor If there is none replace the com pressor 2 Compressor coil resistance failure Coil resistance value of 0 32 ohm 20 C 68 F Replace the compressor 3 Check wheth er the inverter is damaged No load 1 Disconnect the invert er output wire from the terminals of the INV board SC U SC V SC W 1 Inverter related problems are de tected Connect the short circuit conn...

Page 232: ...e is stabilized Greater than the larger of the fol lowing values imbalance of 5 or 5V Replace the INV board if there is a voltage imbalance Check the crankcase heater for problems if there is no volt age imbalance ĺWhen the error occurred liq uid refrigerant may have been present in the compressor 5 Check the fan motor ground fault or the winding Remove the wire for the out door fan motor and chec...

Page 233: ...edures for individual components of main inverter circuit page 225 IGBT module Rush current protection resistor Electromagnetic relay DC reactor 3 Turn on the power again and check again 1 Main power breaker trip 2 No remote control display 4 Turn on the outdoor unit and check that it operates normally 1 Operates normally without tripping the main breaker a The wiring may have been short circuit e...

Page 234: ...sconnect all the wiring connected the INV board and make the measurement 2 Tester restriction Use the tester whose internal electrical power source is 1 5V or greater Use the dry battery powered tester The accurate diode specific resistance cannot be measured with the button battery powered card tester as the applied volt age is low Use a low range tester if possible A more accurate resistance can...

Page 235: ... SC P1 FT N SC L1 SC L2 SC L3 Red SC P1 5 200 ohm 5 200 ohm 5 200 ohm FT N SC L1 5 200 ohm SC L2 5 200 ohm SC L3 5 200 ohm Black SC P2 FT N SC U SC V SC W Red SC P2 5 200 ohm 5 200 ohm 5 200 ohm FT N SC U 5 200 ohm SC V 5 200 ohm SC W 5 200 ohm SC U SC W SC V FT N SC P1 SC P2 SC L1 SC L2 SC L3 ...

Page 236: ...troller Terminal block for transmission line connection DC 17 30 V Terminal block for transmission line connection DC 17 30 V AC 380 415V Terminal block for power source TB1 Noise filter Noise filter Fuse Fuse Fuse 72C LEV Fuse Surge protection INV board Control board Fan board 63H1 72C DCL DC DC converter Detection circuit for the power supply to the transmission line M NET board DC DC converter ...

Page 237: ...horted transmission line or power feed collision for centralized control Replace the control board Check the voltage between No 1 and No 2 pins of the CN102 on the power supply board for the transmission line Check the voltage between No 1 and No 3 pins of the noise filter CN4 Check the voltage between No 1 and No 3 pins of the noise filter CN5 Check the noise filter F4 fuse Check the voltages amo...

Page 238: ...ot discharge refrigerant into the atmo sphere when it is collected 7 Repair the leak 8 After repairing the leak vacuum 1 the extension pipe and the HBC controller 9 To adjust refrigerant amount open the ball valves BV1 and BV2 inside the outdoor unit and turn off SW2 4 2 Leak spot In the case of outdoor unit Cooling season 1 Run all the indoor units in the cooling test run mode 1 To run the indoor...

Page 239: ...frigerant in the extension pipes and HBC controller Do not discharge refrigerant into air when it is collected 5 Repair the leak 6 After repairing the leak evacuate the air from the extension pipes and HBC controller 1 Then open the ball valves BV1 and BV2 and operate the unit in the refrigerant charge adjust mode 4 Leak spot In the case of outdoor unit Heating season 1 Extract the refrigerant fro...

Page 240: ...ents and replace the compressor Reassemble them in the reverse order after replacing the compressor Compressor replacement procedures 1 Remove both the top and bottom service panels front panels 3 Remove the wires that are secured to the frame and remove the frame Electric wiring Frame Service panel Control box Compressor cover front 2 Remove the control box and the compressor cover front ...

Page 241: ... material Suction piping Protection for the compressor cover 6 Place protective materials on the insulation lining of the compressor cover and on the sealing material on the compressor suction pipe to protect them from the torch flame debraze the pipe and replace the compressor Belt heater Compressor covers right and left The inside of the compressor cover is lined with sound insulation material ...

Page 242: ...SV4c SV4d replacement procedures To remove Solenoid valve block ASSY Remove the solenoid valve block coil cover solenoid valve coil and peripheral cables Remove the screw M5 that fixes the solenoid valve block and the supporting plate for solenoid valve block Cut the pipe at the position indicated on the right figure with a pipe cutter Remove the pipe from the brazed A part Debraze B H parts total...

Page 243: ...ing connecting pipe φ9 52 3 8 Brazing heat exchanger header side Brazing Solenoid valve block side Service parts set supplied connecting pipe ø9 52 3 8 Brazing or debrazing pipes Removing Solenoid valve block ASSY E ø28 6 1 1 8 F ø9 52 3 8 G ø15 88 5 8 This figure does not show heat exchanger E B F C D H G Removed Solenoid valve block ASSY H ø9 52 3 8 Refer to the next page for Check valve CV4a CV...

Page 244: ...alve block ASSY SV4a SV4b SV4d replacement procedures on the front page Part A Refer to the next page I ø19 05 3 4 After removing Solenoid valve block ASSY J ø15 88 5 8 K ø15 88 5 8 Heat exchanger L ø6 35 1 4 M ø12 7 1 2 Precautions for replacing Check valve Be sure to perform no oxidation brazing when brazing Place a wet towel on the check valve when heating pipes to keep the temperature of the v...

Page 245: ...10a Figure as viewed from point Q 8 6 4 When replacing CV4a Remove the brazing 1 When replacing CV6a Remove the brazing 2 When replacing CV8a Remove the brazing 3 and 4 When replacing CV9a Remove the brazing 5 and 6 When replacing CV10a Remove the brazing 7 and 8 O N CV6a CV4a 2 ø15 88 5 8 7 ø15 88 5 8 5 ø22 2 7 8 CV10a CV9a 8 ø15 88 5 8 6 ø22 2 7 8 4 ø28 6 1 1 8 Q Check valve ASSY 1 ø28 6 1 1 8 3...

Page 246: ...lves and the refrigerant flow control valves for loose connectors and faulty wiring Make sure that the valves are properly controlling the refrigerant flow If the LED is unlit check all three way valves and refrigerant flow adjust valves for proper operation If the problem persists after taking the above measures replace the circuit board Output phase number Output status 1 2 3 4 4 ON ON OFF OFF W...

Page 247: ...p connector with the power supply turned off Coil failure replace pump If the windings have been damaged the pump will require replacing Internal mechanical failure such as bearing failure turbine failure magnet degradation This will require pump replacement Before replacement the causes must be investigated and resolved The pump shaft bearings and magnets can be easily dam aged by overheating due...

Page 248: ...t CNDC disconnected there is a problem with the wiring to those connectors or with the connectors themselves 3 If nothing appears on the display under item 2 above AND the voltage between pins 1 and 3 of CNDC is within the range between 220 VDC and 380 VDC control board failure is suspected 3 Only the software version appears on the LED display 1 Only the software version appears while the transmi...

Page 249: ...ower connector of the water pump being powered on 2 Check for water leaks from the field installed pipe joint during operation 3 Do not pull the clip on the connection of the water pipe with pliers so that undue force is applied 4 If Error appears on the LED turn off the breaker turn it back on and start over at step 2 1 4 Set DIP SW4 6 to on and switch off the HBC controller Open the air vent val...

Page 250: ...e breaker turn it back on and start over at Step 2 1 The operation is performed while air is discharged from the water pipe Air1 The residual air will be roughly removed by operating all indoor units Air2 Intermittent operation of water pump 20 min Operation of all indoor units 20 min Step 3 Step 4 The residual air will be removed by operating indoor units for each branch Air3 The saturated air in...

Page 251: ...ON DIPSW4 7 to OFF When replacing the other water pump set DIPSW4 6 and DIPSW4 7 to ON 2 Open the top panel and maintenance panel of the water pump to be replaced When inserting the water pump lubricate the O ring with soapy water 3 Remove the clips on the inlet outlet of the water pump 4 Remove the water pump by pulling out the inlet outlet of the water pump 5 After removing the water pump check ...

Page 252: ... 243 HWE1113B GB X LED Monitor Display on the Outdoor Unit Board 1 How to Read the LED on the Service Monitor 245 ...

Page 253: ... 244 HWE1113B GB ...

Page 254: ...hese items can be checked by making the switch setting that corresponds to No 517 in the LED display table Only item No 1 Software Version appears on the display if there is a wiring failure between the control board and the trans mission line power supply board or if the circuit board has failed 1 Display of numerical values Example When the pressure data sensor reads 18 8kg cm2 Item No 58 The un...

Page 255: ...er is turned off and then on again the count will resume from the time before the power was turned off Thus the time that differs the actual time will be displayed This also applies when a power failure occurs The system controller such as G B 50A adjusts the time once a day When the system controller is connected the time will be automatically updated to the correct current time after the time se...

Page 256: ...information will be displayed on the monitor screen Displays No 1 through No 4 in order repeatedly Only item No 1 Software Version appears on the display if there is a wiring failure between the control board and the trans mission line power supply board or if the circuit board has failed LD1 Pump in operation LD2 DIP SW 5 4 ON LD3 DIP SW 5 5 ON LD5 72C LD7 HB LD8 Microcomputer in operation No Ite...

Page 257: ...C and BC 0000 to 9999 Address and error codes highlighted B If no errors are detected appears on the dis play 3 1100000000 Relay out put display 2 Top 21S4a CH11 SV1a SV2 A A Bottom SV5b 4 0010000000 Relay out put display 3 Top SV4a SV4b SV4c SV5c SV4d SV9 Power sup ply for indoor transmis sion line A A Bottom 5 1010000000 6 0110000000 7 1110000000 Special control Retry opera tion Emergency operat...

Page 258: ...No 22 Unit No 23 Unit No 24 Bottom Unit No 25 Unit No 26 Unit No 27 Unit No 28 Unit No 29 Unit No 30 Unit No 31 Unit No 32 18 0100100000 Top Unit No 33 Unit No 34 Unit No 35 Unit No 36 Unit No 37 Unit No 38 Unit No 39 Unit No 40 Bottom Unit No 41 Unit No 42 Unit No 43 Unit No 44 Unit No 45 Unit No 46 Unit No47 Unit No 48 19 1100100000 Top Unit No 49 Unit No 50 Bottom 20 0010100000 Indoor unit Oper...

Page 259: ...t No47 Unit No 48 27 1101100000 Top Unit No 49 Unit No 50 Bottom 28 0011100000 29 1011100000 30 0111100000 31 1111100000 32 0000010000 33 1000010000 34 0100010000 35 1100010000 36 0010010000 37 1010010000 HB operation mode Cooling only ON Cooling only OFF Heating only ON Heating only OFF Mixed mode ON Mixed mode OFF Fan Stop B 38 0110010000 39 1110010000 Outdoor unit Operation mode Permissible sto...

Page 260: ... 999 9 A A The unit is C 57 1001110000 58 0101110000 High pressure sensor data 99 9 to 999 9 A A The unit is kgf cm 2 59 1101110000 Low pressure sensor data 99 9 to 999 9 A A 60 0011110000 61 1011110000 62 0111110000 63 1111110000 64 0000001000 65 1000001000 66 0100001000 67 1100001000 68 0010001000 69 1010001000 70 0110001000 71 1110001000 Current data No SW1 Item Display Unit A B 1 Remarks 12345...

Page 261: ... to 9999 B Control data Hz 87 1110101000 Total frequency of each unit 0000 to 9999 A A 88 0001101000 COMP frequency 0000 to 9999 A A 89 1001101000 90 0101101000 91 1101101000 COMP operating fre quency 0000 to 9999 A A The unit is rps Output frequency of the inverter depends on the type of compressor and equals the integer multiples x1 x2 etc of the operating frequency of the com pressor 92 0011101...

Page 262: ...1011000 105 1001011000 106 0101011000 107 1101011000 108 0011011000 109 1011011000 110 0111011000 111 1111011000 COMP bus voltage 00 0 to 999 9 A A The unit is V 112 0000111000 113 1000111000 114 0100111000 115 1100111000 116 0010111000 Number of times the unit went into the mode to remedy wet vapor suction 0000 to 9999 B Current data No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 L...

Page 263: ...number of start stop events Upper 4 digits 0000 to 9999 A A Count up at start up The unit is Time 124 0011111000 COMP number of start stop events Lower 4 digits 0000 to 9999 A A 125 1011111000 126 0111111000 127 1111111000 128 0000000100 129 1000000100 Integrated operation time of compressor for rotation purpose 0000 to 9999 B The unit is h 130 0100000100 131 1100000100 132 0010000100 Relay out pu...

Page 264: ... B 139 1101000100 TH11 HB 99 9 to 999 9 B 140 0011000100 TH12 HB 99 9 to 999 9 B 141 1011000100 TH13 HB 99 9 to 999 9 B 142 0111000100 TH14 HB 99 9 to 999 9 B 143 1111000100 TH15 HB 99 9 to 999 9 B 144 0000100100 TH16 HB 99 9 to 999 9 B 145 1000100100 TH31a HB 99 9 to 999 9 B 146 0100100100 TH31b HB 99 9 to 999 9 B 147 1100100100 TH31c HB 99 9 to 999 9 B 148 0010100100 TH31d HB 99 9 to 999 9 B 149...

Page 265: ... B 158 0111100100 TH37 HB 99 9 to 999 9 B 159 1111100100 SC11 HB 99 9 to 999 9 B 160 0000010100 SC12 HB 99 9 to 999 9 B 161 1000010100 SH13 HB 99 9 to 999 9 B 162 0100010100 SH14 HB 99 9 to 999 9 B 163 1100010100 SH16 HB 99 9 to 999 9 B 164 0010010100 PS1 HB 99 9 to 999 9 B 165 1010010100 LEV1 HB 0000 to 3000 B 166 0110010100 LEV2 HB 0000 to 3000 B Current data No SW1 Item Display Unit A B 1 Remar...

Page 266: ...1010100 171 1101010100 172 0011010100 173 1011010100 174 0111010100 175 1111010100 176 0000110100 177 1000110100 Current data No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 OC OS 1 A The condition of either OC or OS is displayed individually B The condition of the entire refrigerant system is displayed ...

Page 267: ...rter Error details of inverter 0001 0120 A A 188 0011110100 Error history 6 0000 to 9999 B B 189 1011110100 Error details of inverter Error details of inverter 0001 0120 A A 190 0111110100 Error history 7 0000 to 9999 B B 191 1111110100 Error details of inverter Error details of inverter 0001 0120 A A 192 0000001100 Error history 8 0000 to 9999 B B 193 1000001100 Error details of inverter Error de...

Page 268: ...door unit Operation mode Permissible stop Standby Cooling Cooling main Heating Heating main A A 206 0111001100 207 1111001100 208 0000101100 Outdoor unit control mode Stop Thermo OFF Abnormal stop Scheduled control Initial start up Defrost Oil balance Low fre quency oil recovery A A 209 1000101100 Refrigerant recovery A A 210 0100101100 211 1100101100 Relay output display 1 Lighting Comp in op era...

Page 269: ... 9 A A The unit is C 228 0010011100 229 1010011100 High pressure sensor data 99 9 to 999 9 A A The unit is kgf cm 2 230 0110011100 Low pressure sensor data 99 9 to 999 9 A A 231 1110011100 232 0001011100 233 1001011100 234 0101011100 235 1101011100 236 0011011100 237 1011011100 238 0111011100 239 1111011100 240 0000111100 241 1000111100 242 0100111100 Data before error No SW1 Item Display Unit A B...

Page 270: ...frequencies OC OS 0000 to 9999 B Control data Hz 258 0100000010 Total frequency of each unit 0000 to 9999 A A 259 1100000010 COMP frequency 0000 to 9999 A A 260 0010000010 261 1010000010 262 0110000010 263 1110000010 264 0001000010 All AK OC OS 0000 to 9999 B 265 1001000010 AK 0000 to 9999 A A 266 0101000010 FAN 0000 to 9999 A A Fan inverter output 267 1101000010 Fan inverter output fre quency 000...

Page 271: ...e unit is V 283 1101100010 284 0011100010 285 1011100010 286 0111100010 287 1111100010 288 0000010010 COMP Operation time Upper 4 digits 0000 to 9999 A A The unit is h 289 1000010010 COMP Operation time Lower 4 digits 0000 to 9999 A A 290 0100010010 291 1100010010 292 0010010010 293 1010010010 Data before error No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 OC OS...

Page 272: ... Lower 4 digits 0000 to 9999 A A 296 0001010010 297 1001010010 298 0101010010 299 1101010010 300 0011010010 Integrated operation time of compressor for rotation purpose 0000 to 9999 B The unit is h Data before error No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 OC OS 1 A The condition of either OC or OS is displayed individually B The condition of the entire ref...

Page 273: ...0000110010 305 1000110010 306 0100110010 307 1100110010 308 0010110010 309 1010110010 310 0110110010 311 1110110010 312 0001110010 313 1001110010 314 0101110010 315 1101110010 316 0011110010 317 1011110010 318 0111110010 319 1111110010 320 0000001010 321 1000001010 322 0100001010 323 1100001010 324 0010001010 325 1010001010 326 0110001010 327 1110001010 1 A The condition of either OC or OS is disp...

Page 274: ... 0100101010 339 1100101010 340 0010101010 341 1010101010 342 0110101010 343 1110101010 344 0001101010 345 1001101010 346 0101101010 347 1101101010 348 0011101010 349 1011101010 350 0111101010 Current data No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 OC OS 1 A The condition of either OC or OS is displayed individually B The condition of the entire refrigerant sy...

Page 275: ...ss capacity code 0000 to 9999 0000 to 9999 358 0110011010 IC8 Address capacity code 0000 to 9999 0000 to 9999 359 1110011010 IC9 Address capacity code 0000 to 9999 0000 to 9999 360 0001011010 IC10 Address capacity code 0000 to 9999 0000 to 9999 361 1001011010 IC11 Address capacity code 0000 to 9999 0000 to 9999 362 0101011010 IC12 Address capacity code 0000 to 9999 0000 to 9999 363 1101011010 IC13...

Page 276: ...y code 0000 to 9999 0000 to 9999 382 0111111010 IC32 Address capacity code 0000 to 9999 0000 to 9999 383 1111111010 IC33 Address capacity code 0000 to 9999 0000 to 9999 384 0000000110 IC34 Address capacity code 0000 to 9999 0000 to 9999 385 1000000110 IC35 Address capacity code 0000 to 9999 0000 to 9999 386 0100000110 IC36 Address capacity code 0000 to 9999 0000 to 9999 387 1100000110 IC37 Address...

Page 277: ...city code 0000 to 9999 0000 to 9999 401 1000100110 402 0100100110 403 1100100110 404 0010100110 405 1010100110 406 0110100110 407 1110100110 408 0001100110 IC1 Suction temperature 99 9 to 999 9 B The unit is C 409 1001100110 IC2 Suction temperature 99 9 to 999 9 410 0101100110 IC3 Suction temperature 99 9 to 999 9 411 1101100110 IC4 Suction temperature 99 9 to 999 9 Data on indoor unit system No S...

Page 278: ...ure 99 9 to 999 9 424 0001010110 IC17 Suction temperature 99 9 to 999 9 425 1001010110 IC18 Suction temperature 99 9 to 999 9 426 0101010110 IC19 Suction temperature 99 9 to 999 9 427 1101010110 IC20 Suction temperature 99 9 to 999 9 428 0011010110 IC21 Suction temperature 99 9 to 999 9 429 1011010110 IC22 Suction temperature 99 9 to 999 9 430 0111010110 IC23 Suction temperature 99 9 to 999 9 431 ...

Page 279: ...999 9 450 0100001110 IC43 Suction temperature 99 9 to 999 9 451 1100001110 IC44 Suction temperature 99 9 to 999 9 452 0010001110 IC45 Suction temperature 99 9 to 999 9 453 1010001110 IC46 Suction temperature 99 9 to 999 9 454 0110001110 IC47 Suction temperature 99 9 to 999 9 455 1110001110 IC48 Suction temperature 99 9 to 999 9 456 0001001110 IC49 Suction temperature 99 9 to 999 9 457 1001001110 I...

Page 280: ...ture 99 9 to 999 9 478 0111101110 IC21 Inlet pipe temperature 99 9 to 999 9 479 1111101110 IC22 Inlet pipe temperature 99 9 to 999 9 480 0000011110 IC23 Inlet pipe temperature 99 9 to 999 9 481 1000011110 IC24 Inlet pipe temperature 99 9 to 999 9 482 0100011110 IC25 Inlet pipe temperature 99 9 to 999 9 483 1100011110 IC26 Inlet pipe temperature 99 9 to 999 9 484 0010011110 IC27 Inlet pipe temperat...

Page 281: ...1110 IC43 Inlet pipe temperature 99 9 to 999 9 501 1010111110 IC44 Inlet pipe temperature 99 9 to 999 9 502 0110111110 IC45 Inlet pipe temperature 99 9 to 999 9 503 1110111110 IC46 Inlet pipe temperature 99 9 to 999 9 504 0001111110 IC47 Inlet pipe temperature 99 9 to 999 9 505 1001111110 IC48 Inlet pipe temperature 99 9 to 999 9 506 0101111110 IC49 Inlet pipe temperature 99 9 to 999 9 507 1101111...

Page 282: ...dress Count up display of number of connected units B 515 1100000001 HB TU address Count up display of number of connected units B 516 0010000001 OS address Count up display of number of connected units B 517 1010000001 Version Capacity S W version Refrigerant type Model and capacity Communication address A A 518 0110000001 OC address OC address display B 519 1110000001 520 0001000001 521 10010000...

Page 283: ... IC12 Outlet pipe temperature 99 9 to 999 9 535 1110100001 IC13 Outlet pipe temperature 99 9 to 999 9 536 0001100001 IC14 Outlet pipe temperature 99 9 to 999 9 537 1001100001 IC15 Outlet pipe temperature 99 9 to 999 9 538 0101100001 IC16 Outlet pipe temperature 99 9 to 999 9 539 1101100001 IC17 Outlet pipe temperature 99 9 to 999 9 540 0011100001 IC18 Outlet pipe temperature 99 9 to 999 9 541 1011...

Page 284: ...0001 IC37 Outlet pipe temperature 99 9 to 999 9 560 0000110001 IC38 Outlet pipe temperature 99 9 to 999 9 561 1000110001 IC39 Outlet pipe temperature 99 9 to 999 9 562 0100110001 IC40 Outlet pipe temperature 99 9 to 999 9 563 1100110001 IC41 Outlet pipe temperature 99 9 to 999 9 564 0010110001 IC42 Outlet pipe temperature 99 9 to 999 9 565 1010110001 IC43 Outlet pipe temperature 99 9 to 999 9 566 ...

Page 285: ...99 9 583 1110001001 IC11SH 99 9 to 999 9 584 0001001001 IC12SH 99 9 to 999 9 585 1001001001 IC13SH 99 9 to 999 9 586 0101001001 IC14SH 99 9 to 999 9 587 1101001001 IC15SH 99 9 to 999 9 588 0011001001 IC16SH 99 9 to 999 9 589 1011001001 IC17SH 99 9 to 999 9 590 0111001001 IC18SH 99 9 to 999 9 591 1111001001 IC19SH 99 9 to 999 9 592 0000101001 IC20SH 99 9 to 999 9 593 1000101001 IC21SH 99 9 to 999 9...

Page 286: ...9 611 1100011001 IC39SH 99 9 to 999 9 612 0010011001 IC40SH 99 9 to 999 9 613 1010011001 IC41SH 99 9 to 999 9 614 0110011001 IC42SH 99 9 to 999 9 615 1110011001 IC43SH 99 9 to 999 9 616 0001011001 IC44SH 99 9 to 999 9 617 1001011001 IC45SH 99 9 to 999 9 618 0101011001 IC46SH 99 9 to 999 9 619 1101011001 IC47SH 99 9 to 999 9 620 0011011001 IC48SH 99 9 to 999 9 621 1011011001 IC49SH 99 9 to 999 9 62...

Page 287: ...99 9 633 1001111001 IC11SC 99 9 to 999 9 634 0101111001 IC12SC 99 9 to 999 9 635 1101111001 IC13SC 99 9 to 999 9 636 0011111001 IC14SC 99 9 to 999 9 637 1011111001 IC15SC 99 9 to 999 9 638 0111111001 IC16SC 99 9 to 999 9 639 1111111001 IC17SC 99 9 to 999 9 640 0000000101 IC18SC 99 9 to 999 9 641 1000000101 IC19SC 99 9 to 999 9 642 0100000101 IC20SC 99 9 to 999 9 643 1100000101 IC21SC 99 9 to 999 9...

Page 288: ...C 99 9 to 999 9 662 0110100101 IC40SC 99 9 to 999 9 663 1110100101 IC41SC 99 9 to 999 9 664 0001100101 IC42SC 99 9 to 999 9 665 1001100101 IC43SC 99 9 to 999 9 666 0101100101 IC44SC 99 9 to 999 9 667 1101100101 IC45SC 99 9 to 999 9 668 0011100101 IC46SC 99 9 to 999 9 669 1011100101 IC47SC 99 9 to 999 9 670 0111100101 IC48SC 99 9 to 999 9 671 1111100101 IC49SC 99 9 to 999 9 672 0000010101 IC50SC 99...

Page 289: ...0101 INV board S W version 0 00 to 99 99 A A 677 1010010101 678 0110010101 679 1110010101 Fan board S W version 0 00 to 99 99 A A 680 0001010101 681 1001010101 682 0101010101 683 1101010101 684 0011010101 685 1011010101 686 0111010101 687 1111010101 1 A The condition of either OC or OS is displayed individually B The condition of the entire refrigerant system is displayed ...

Page 290: ...01 Time of error detection 3 2 00 00 to 99 12 1 to 31 Year and month and date alternate display 696 0001110101 Time of error detection 4 00 00 to 23 59 Hour minute 697 1001110101 Time of error detection 4 2 00 00 to 99 12 1 to 31 Year and month and date alternate display 698 0101110101 Time of error detection 5 00 00 to 23 59 Hour minute 699 1101110101 Time of error detection 5 2 00 00 to 99 12 1 ...

Page 291: ... detection 9 2 00 00 to 99 12 1 to 31 Year and month and date alternate display 708 0010001101 Time of error detection 10 00 00 to 23 59 Hour minute 709 1010001101 Time of error detection 10 2 00 00 to 99 12 1 to 31 Year and month and date alternate display 710 0110001101 Time of last data backup be fore error 00 00 to 23 59 Hour minute 711 1110001101 Time of last data backup be fore error 2 00 00...

Page 292: ... to 9999 718 0111001101 2 way valve FCV3e HB 0000 to 9999 719 1111001101 2 way valve FCV3f HB 0000 to 9999 720 0000101101 2 way valve FCV3g HB 0000 to 9999 721 1000101101 2 way valve FCV3h HB 0000 to 9999 722 0100101101 723 1100101101 724 0010101101 725 1010101101 726 0110101101 727 1110101101 728 0001101101 729 1001101101 730 0101101101 731 1101101101 732 0011101101 733 1011101101 734 0111101101 ...

Page 293: ... 1111011101 752 0000111101 753 1000111101 754 0100111101 755 1100111101 756 0010111101 757 1010111101 758 0110111101 759 1110111101 760 0001111101 761 1001111101 762 0101111101 763 1101111101 Data on indoor unit system No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 OC OS 1 A The condition of either OC or OS is displayed individually B The condition of the entire ...

Page 294: ...LD5 LD8 display port address Displayed alternately ev ery five seconds 765 1011111101 IC2 Operation mode 766 0111111101 IC3Operation mode 767 1111111101 IC4 Operation mode 768 0000000011 IC5 Operation mode Data on indoor unit system No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 OC OS 1 A The condition of either OC or OS is displayed individually B The condition ...

Page 295: ...Operation mode 780 0011000011 IC17 Operation mode 781 1011000011 IC18 Operation mode 782 0111000011 IC19 Operation mode 783 1111000011 IC20 Operation mode 784 0000100011 IC21 Operation mode 785 1000100011 IC22 Operation mode 786 0100100011 IC23 Operation mode 787 1100100011 IC24 Operation mode 788 0010100011 IC25 Operation mode 789 1010100011 IC26 Operation mode 790 0110100011 IC27 Operation mode ...

Page 296: ...ration mode 809 1001010011 IC46 Operation mode 810 0101010011 IC47 Operation mode 811 1101010011 IC48 Operation mode 812 0011010011 IC49 Operation mode 813 1011010011 IC50 Operation mode 814 0111010011 IC1 filter 0000 to 9999 B Hours since last mainte nance h 815 1111010011 IC2 filter 0000 to 9999 816 0000110011 IC3 filter 0000 to 9999 817 1000110011 IC4 filter 0000 to 9999 818 0100110011 IC5 filt...

Page 297: ...011 IC25 filter 0000 to 9999 839 1110001011 IC26 filter 0000 to 9999 840 0001001011 IC27 filter 0000 to 9999 841 1001001011 IC28 filter 0000 to 9999 842 0101001011 IC29 filter 0000 to 9999 843 1101001011 IC30 filter 0000 to 9999 844 0011001011 IC31 filter 0000 to 9999 845 1011001011 IC32 filter 0000 to 9999 846 0111001001 IC33 filter 0000 to 9999 847 1111001011 IC34 filter 0000 to 9999 848 0000101...

Page 298: ... to 9999 858 0101101011 IC45 filter 0000 to 9999 859 1101101011 IC46 filter 0000 to 9999 860 0011101011 IC47 filter 0000 to 9999 861 1011101011 IC48 filter 0000 to 9999 862 0111101011 IC49 filter 0000 to 9999 863 1111101011 IC50 filter 0000 to 9999 Data on indoor unit system No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 OC OS 1 A The condition of either OC or OS...

Page 299: ...ent effec tive value 1 99 9 to 999 9 A A 873 1001011011 Power factor phase an gle 1 99 9 to 999 9 A A The unit is deg 874 0101011011 875 1101011011 876 0011011011 877 1011011011 878 0111011011 879 1111011011 880 0000111011 Control board Reset counter 0 to 254 A A The unit is time 881 1000111011 INV board Reset counter 0 to 254 A A 882 0100111011 883 1100111011 884 0010111011 Fan board Reset counte...

Page 300: ...00111 899 1100000111 900 0010000111 901 1010000111 902 0110000111 903 1110000111 904 0001000111 905 1001000111 906 0101000111 907 1101000111 1020 0011111111 1021 1011111111 1022 0111111111 1023 1111111111 Other types of data No SW1 Item Display Unit A B 1 Remarks 1234567890 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 OC OS 1 A The condition of either OC or OS is displayed individually B The condition of the e...

Page 301: ...http Global MitsubishiElectric com HWE1113B New publication effective Aug 2014 Specifications subject to change without notice Service Handbook PURY WP200 WP250YJM A CMB WP108V G Model ...

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