MITECH MT150 User Manual Download Page 6

6

mvip@mitech-ndt.com

2.2 Keypad Definitions

Turn the instrument

on/off

Sound

velocity

calibration

Turn on/off the EL

backlight

Enter

Probe-Zero

operation

Plus;

Turn on/off Scan

mode

Unit switch between

Metric and Imperial

system

Minus;

Turn on/off the

beep mode

Data Save or Data

Delete

3 Preparation

3.1 Transducer Selection

The gauge is inherently capable of performing measurements on a wide range of materials, from

various metals to glass and plastics. Different types of material, however, will require the use of
different transducers. Choosing the correct transducer for a job is critical to being able to easily
perform accurate and reliable measurement. The following paragraphs highlight the important
properties of transducers, which should be considered when selecting a transducer for a specific job.

Generally speaking, the best transducer for a job is one that sends sufficient ultrasonic energy

into the material being measured such that a strong, stable echo is received by the gauge. Several
factors affect the strength of ultrasound as it travels. These are outlined below:

Initial Signal Strength. The stronger a signal is to begin with, the stronger its return echo will be.

Initial signal strength is largely a factor of the size of the ultrasound emitter in the transducer. A large
emitting area will send more energy into the material being measured than a small emitting area. Thus,
a so-called “1/2 inch” transducer will emit a stronger signal than a “1/4 inch” transducer.

Absorption and Scattering. As ultrasound travels through any material, it is partly absorbed. If the

material through which the sound travels has any grain structure, the sound waves will experience
scattering. Both of these effects reduce the strength of the waves, and thus, the gauge’s ability to
detect the returning echo. Higher frequency ultrasound is absorbed and scattered more than
ultrasound of a lower frequency. While it may seem that using a lower frequency transducer might be
better in every instance, low frequencies are less directional than high frequencies. Thus, a higher
frequency transducer would be a better choice for detecting the exact location of small pits or flaws in
the material being measured.

Geometry of the transducer. The physical constraints of the measuring environment sometimes

determine a transducer’s suitability for a given job. Some transducers may simply be too large to be
used in tightly confined areas. Also, the surface area available for contacting with the transducer may
be limited, requiring the use of a transducer with a small wearface. Measuring on a curved surface,
such as an engine cylinder wall, may require the use of a transducer with a matching curved
wearface.

Temperature of the material. When it is necessary to measure on surfaces that are exceedingly

hot, high temperature transducers must be used. These transducers are built using special materials

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Summary of Contents for MT150

Page 1: ...Ultrasonic Thickness Gauge MT150 160 User s Manual MITECH CO LTD www mitech ndt com www ponpe com ...

Page 2: ...urfaces 8 4 Operation 8 4 1 Power On Off 8 4 2 Probe Zero 8 4 3 Sound Velocity Calibration 9 4 4 Making Measurements 10 4 5 Scan mode 11 4 6 Changing Resolution 11 4 7 Changing Units 11 4 8 Memory Management 12 4 9 Data Printing 12 4 10 Beep Mode 13 4 11 EL Backlight 13 4 12 Battery Information 13 4 13 Auto Power Off 13 4 14 System Reset 13 4 15 Connecting to a Computer 13 5 Servicing 13 6 Transpo...

Page 3: ... 300 mm in Steel Sound Velocity Range 1000 9999 m s Resolution MT150 0 1mm MT160 0 1mm 0 01mm Accuracy 0 5 Thickness 0 04 mm depends on materials and conditions Units Metric Imperial unit selectable Four measurements readings per second for single point measurement and ten per second for Scan Mode Memory for up to 20 files up to 99 values for each file of stored values Power Source Two AA size 1 5...

Page 4: ...al ultrasonic thickness gauge determines the thickness of a part or structure by accurately measuring the time required for a short ultrasonic pulse generated by a transducer to travel through the thickness of the material reflect from the back or inside surface and be returned to the transducer The measured two way transit time is divided by two to account for the down and back travel path and th...

Page 5: ...een Coupling Status Indicate the coupling status While the gauge is taking a measurement the coupling status should be on If it is not on or not stable the gauge is having difficulty achieving a stable measurement and the thickness value displayed will most likely be erroneous Unit Current unit system MM or IN for thickness value M S or IN μS for sound velocity Battery Information Display the rest...

Page 6: ... being measured than a small emitting area Thus a so called 1 2 inch transducer will emit a stronger signal than a 1 4 inch transducer Absorption and Scattering As ultrasound travels through any material it is partly absorbed If the material through which the sound travels has any grain structure the sound waves will experience scattering Both of these effects reduce the strength of the waves and ...

Page 7: ...transducer The two semicircles of the wearface are visible as is the barrier separating them One of the semicircles is responsible for conducting ultrasonic sound into the material being measured and the other semicircle is responsible for conducting the echoed sound back into the transducer When the transducer is placed against the material being measured it is the area directly beneath the cente...

Page 8: ...orn on one side more than another the sound beam penetrating the test material may no longer be perpendicular to the material surface In this case it will be difficult to exactly locate tiny irregularities in the material being measured as the focus of the sound beam no longer lies directly beneath the transducer 4 Operation 4 1 Power On Off The instrument is turned on by pressing the key The gaug...

Page 9: ...r to calibration will result in a multi material velocity calculation that may be different from the actual material velocity intended to be measured 4 3 1 Calibration to a known thickness Note This procedure requires a sample piece of the specific material to be measured the exact thickness of which is known e g from having been measured by some other means 1 Perform a Probe Zero 2 Apply couplant...

Page 10: ... changes from the value shown while the transducer was coupled repeat step 3 5 Press the key The MM or IN symbol should begin flashing 6 Use the key and the key to adjust the displayed thickness up or down until it matches the thickness of the sample piece 7 Press the key The display will flash 1OF2 Repeat steps 3 through 6 on the second calibration point 8 Press the key so that The M S or IN μS s...

Page 11: ... solely with the user of the instrument 4 5 Scan mode While the gauge excels at making single point measurements it is sometimes desirable to examine a larger region searching for the thinnest point The gauge includes a feature called Scan Mode which allows it to do just that In normal operation the gauge performs and displays four measurements every second which is quite adequate for single measu...

Page 12: ...ements 3 Press the key on the desired file It will automatically clear the file and display DEL 4 Press the key at any time to exit the data logging functions and return to measurement mode 4 8 3 Viewing deleting stored record This function provides the user with the ability to view delete a record in a desired file previously saved in memory Following is the steps 1 Press the key to activate the ...

Page 13: ...hould be replaced Please take out the batteries when not working during a long period of time 4 13 Auto Power Off The instrument features an auto power off function designed to conserve battery life If the tool is idle for 5 minutes it will turn itself off While the voltage of the battery is too low this function will also work 4 14 System Reset Press down the key while powering on the instrument ...

Page 14: ...ss 0 222 5639 Rubber vulcanized 0 091 2311 Teflon 0 056 1422 Water 0 058 1473 Appendix B Applications Notes Measuring pipe and tubing When measuring a piece of pipe to determine the thickness of the pipe wall orientation of the transducers is important If the diameter of the pipe is larger than approximately 4 inches measurements should be made with the transducer oriented so that the gap in the w...

Page 15: ...efore sound velocity may vary considerably from one piece to another Some laminated materials may even exhibit noticeable changes in sound velocity across a single surface The only way to reliably measure such materials is by performing a calibration procedure on a sample piece of known thickness Ideally this sample material should be a part of the same piece being measured or at least from the sa...

Page 16: ...tures may include water various oils and greases gels and silicone fluids Measurements at elevated temperatures will require specially formulated high temperature couplants Inherent in ultrasonic thickness measurement is the possibility that the instrument will use the second rather than the first echo from the back surface of the material being measured while in standard pulse echo mode This may ...

Page 17: ...ing to repair sheet In accordance with the international relevant regulations the following are not within the scope of free warranty Damage caused by man made or improper keeping Self dismantle or non special repair shop dismantle Do not follow the requirement of service registration or warranty expired Consumable parts Service promise MITECH users have lifelong maintenance service Free maintenan...

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