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Operating guide

(en)

Date: 10/2019
Revision: v.1.3

Summary of Contents for MiR 500 Lift

Page 1: ...Operating guide en Date 10 2019 Revision v 1 3...

Page 2: ...ent or its contents In addition the contents of the document are subject to change without prior notice Every precaution has been taken in the preparation of this manual Nevertheless MiR assumes no re...

Page 3: ...9 2 3 Intended use 10 3 Getting started 12 3 1 In the box 12 3 2 Mounting MiR500 Lift 12 3 3 Testing MiR500 Lift 23 3 4 Lift modifications 25 4 Product presentation 27 4 1 How the lift works 27 4 2 Mi...

Page 4: ...MiR500 Lift Operating guide en 10 2019 v 1 3 Copyright 2019 Mobile IndustrialRobots A S 4 5 7 Put down pallet mission 39 5 8 Test the mission 41...

Page 5: ...0 Quick start The short guide that lets you start operating the robot quickly This document is in the box with the robot in the printed format Available in multiple languages MiR500 User guide The use...

Page 6: ...ictures and brochures for MiR500 Lift Universal Robots http www universal robots com support 1 2 Document history This table shows the latest and previous versions of this document and their interrela...

Page 7: ...ift Operating guide en 10 2019 v 1 3 Copyright 2019 Mobile IndustrialRobots A S 7 Revision Release date Description 3 0 2019 09 09 Third edition Added UR func tionality allows the MiR robots to be con...

Page 8: ...or any damages caused to MiR500 Lift accessories or any other equipment due to programming errors or malfunctioning of MiR500 Lift 2 1 Safety message types This document uses the following safety mess...

Page 9: ...UR Robot Arm is properly and securely bolted in place Unstable mounting can lead to accidents CAUTION The robot can not see staircases going downwards and holes in the floor Mark staircases or holes...

Page 10: ...Use only the original charger cable charger or charging station and always follow the instructions from the battery manufacturer 2 3 Intended use MiR500 Lift is a partly completed machine as defined...

Page 11: ...pyright 2019 Mobile IndustrialRobots A S 11 NOTICE Before commissioning MiR500 Lift it is important to make a risk assessment All risks and foreseeable misuses relevant to MiR500 also apply to MiR500...

Page 12: ...tion of conformity In the box This section describes the content of the MiR500 Lift box The box contains 1 MiR500 Lift 2 A MiR500 Lift document folder containing the following printed documents MiR500...

Page 13: ...MiR500 Lift it is important that the end with the six screw holes is placed at the front end of the robot 3 1 The side with the six screw holes circled with red must be placed at the front end of the...

Page 14: ...ted MiR500 Lift Operating guide en 10 2019 v 1 3 Copyright 2019 Mobile IndustrialRobots A S 14 1 Remove the two middle compartment plates on the top cover of MiR500 2 Unscrew the four bolts from the l...

Page 15: ...Lift Operating guide en 10 2019 v 1 3 Copyright 2019 Mobile IndustrialRobots A S 15 3 Screw in four lifting eye bolts in the holes where you just removed the four bolts 4 Use a crane to move the lift...

Page 16: ...on the right side and vice versa with the left side 6 Connect the plugs of the right side cables with the socket in the right side compartment of MiR500 These are the power 1 and GPIO 2 connections R...

Page 17: ...A S 17 Fixing MiR500 Lift to MiR500 When fixing MiR500 Lift to MiR500 it is important to check that no cables are pinched between the devices To avoid this use cable ties to keep the cables collected...

Page 18: ...opyright 2019 Mobile IndustrialRobots A S 18 3 Screw in one of the four M12 bolts without tightening it completely 4 Adjust the lift until the M12 mounting holes are correctly aligned and screw in the...

Page 19: ...3 Getting started MiR500 Lift Operating guide en 10 2019 v 1 3 Copyright 2019 Mobile IndustrialRobots A S 19 5 Screw in the four bolts that were removed for the eye bolts...

Page 20: ...ng device using suction cups 7 Screw in all twenty screws to fix the cover to the lifting device Ensure the screws are plane with the lift cover If you are having difficulty screwing in the short scre...

Page 21: ...3 Getting started MiR500 Lift Operating guide en 10 2019 v 1 3 Copyright 2019 Mobile IndustrialRobots A S 21 8 Put on the four safety stickers...

Page 22: ...9 Put the anti slip paper on the sides as shown in the image 10 Four additional square pieces of anti slip paper are included with the lift It is optional to place these on the cover of the lift Rese...

Page 23: ...gh green for five seconds before turning it back The Lift will now reset It takes approximately 13 seconds and can be monitored in Monitoring System log 3 3 Testing MiR500 Lift The following steps mus...

Page 24: ...S 24 3 Navigate to Setup I O modules in the interface 4 Select MiR500 internal IOs The following is displayed 5 Select 0 under outputs and wait for clicking sounds This is the initialization of the ca...

Page 25: ...be added to the MiR500 Lift for custom applications However it is important not to damage any vital parts of the lift when doing so Top plate of the lift 1 Material Steel S355 Thickness 3 mm Treatment...

Page 26: ...S355 Thickness 3 mm Treatment Powder coating RAL 7011 2 Areas marked with red indicate where you are not allowed to make modifications such as drilling holes or mounting accessories NOTICE The drawing...

Page 27: ...d from a MiR Lift Pallet Rack For MiR500 Lift to comply with safety standards and function properly shelves must be set up according to specifications supplied in this manual See 4 1 How the lift work...

Page 28: ...ft Pallet Rack MiR500 with MiR500 Lift mounted on top can be used together with one or more MiR Lift Pallet Racks MiR Lift Pallet Rack is the delivery station for your heavy loads MiR500 drives autono...

Page 29: ...obot mutes its personnel detection means temporarily This includes turning off the protective fields around the scanner The muting starts when the robot reaches the entry position approximately one me...

Page 30: ...signal tape The red dotted line shows the area where the robot mutes the personnel detection means This is the potentially hazardous zone The yellow black striped line indicates the area that should b...

Page 31: ...ft and raises the lift in order to carry out more complex missions where MiR500 picks up and puts down pallets see Lower lift mis sion on page 33 and Raise lift mission on page 35 4 Creating two missi...

Page 32: ...a MiR500 Lift in front of a pallet rack facing front 2 Go to Setup Maps and select the Edit icon for the active map 3 In the menu select Markers Select Draw a new marker 4 In the dialog box name the...

Page 33: ...e mission a name for example Lower Lift Select the group and site it should belong to 3 Insert the following actions 1 In the I O module menu select Set output 2 In the I O module menu select Set outp...

Page 34: ...Under Output type in 3 Under Operation select Off This ensures that any raising movement is stopped 5 In the second Set I O port action dialog under Module select MiR500 internal IOs Under Output typ...

Page 35: ...Robots A S 35 5 4 Raise lift mission In the Raise Lift mission MiR500 will raise the lift to prepare to pick up a a pallet from a pallet rack 1 Go to Setup Missions and select Create mission 2 Give th...

Page 36: ...or input The mission dialog should look like this The following steps describe which parameters each action should be set to To modify the parameters select the gearwheel icon of the action in questio...

Page 37: ...Operation select On This is to ensure that the lift is raised Select Validate and close 6 Remember to save the mission The mission should look like this 5 5 Pick up pallet mission The two simple missi...

Page 38: ...should look similar to this The following steps describe which parameters each action should be set to To modify the parameters select the gearwheel icon of the action in question to open the dialog o...

Page 39: ...Queue mission icon next to the mission you want to test The mission is now added to the mission queue 3 Select the Play button to start the mission WARNING When MiR500 with a MiR500 Lift docks to a p...

Page 40: ...e action in question to open the dialog of that action 4 In the Move to entry position action dialog under Position select the pallet rack marker Select Validate and close 5 If included in the Check p...

Page 41: ...dinates by approximately up to 1 cm You might have to try out a few different combinations to make it precise 5 8 Test the mission 1 Go to Setup Missions 2 Select the Queue mission icon next to the mi...

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