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MIOX RIO Zuni 1, Installation, Operation And Maintenance Manual

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MIOX RIO Zuni 1 Installation, Operation And Maintenance Manual Download Page 8

 

MIOX RIO Zuni™ Operators Manual 

 

 

P/N: 102-00094-I 

Page 8 

 

 

System Illustrations and Component Descriptions 

 

Figure 2: Generic diagram of a RIO Zuni OSG with necessary components  

 

RIO Zuni OSG  

On-site mixed oxidant generator (OSG). 

Water supply 
Fresh water supply for the OSG. Runs through Inline Pressure Reducer assembly before 
connecting to OSG.  

Brine supply 
Low-pressure supply of saturated brine to the OSG. 

Oxidant Tank  
Vented oxidant solution storage tank for OSG output. 

Oxidant 

 

Level Switch 

Assembly 

 

RIO Zuni 

 

Hydrogen Vent  

(must vent 

outside) 

Brine Tank 

Inline Pressure Reducer 

(connect to water supply) 

 

Summary of Contents for RIO Zuni 1

Page 1: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 1 RIO Zuni Series On Site Generator 1 0 and 2 0 Installation Operation and Maintenance Manual 1 December 2017...

Page 2: ...to make these changes without prior notice or liability Portions of the MIOX OSGs are covered by U S Patent Customer Service 5601 Balloon Fiesta Parkway NE Suite A Albuquerque NM 87113 Phone 1 505 343...

Page 3: ...Specifications 7 System Illustrations and Component Descriptions 8 INSTALLATION AND STARTUP 15 In the Box 15 What you need 15 Tools for install 16 Installation Location Requirements 16 Connections 16...

Page 4: ...IO Zuni 2 0 lb OSG showing cells thermowells and I O panels 12 Figure 5 RIO Zuni OSG I O panels with labeled components 13 Figure 6 One of two level switches before being installed in an oxidant tank...

Page 5: ...vels MCLs and the operator must be capable of reliably operating the technology The on site oxidant category was added to this list in 1997 primarily based on independent research of MIOX technology L...

Page 6: ...f Free Available Chlorine FAC per day depending on the model ordered When producing oxidant the RIO Zuni system is automatically controlled by a pair of level switches inside the oxidant storage tank...

Page 7: ...ph 4A 50 60 hertz Air Temperature Required 40 F to 110 F 4 C to 43 C Recommended Feed Water Temperature 55 to 80 F 12 to 27 C Allowable Feed Water Temperature 40 to 95 F 4 to 35 C Feed Water Pressure...

Page 8: ...d oxidant generator OSG Water supply Fresh water supply for the OSG Runs through Inline Pressure Reducer assembly before connecting to OSG Brine supply Low pressure supply of saturated brine to the OS...

Page 9: ...ol board power supplies and other electronic components of the RIO Zuni System See Figure 3 for details Brine Pump An automated peristaltic pump which controls the system s brine flowrate and acts as...

Page 10: ...to reduce line pressure to an appropriate pressure for the OSG Kit has a female NPT inlet connection See Figure 7 and Appendices for details Integrated Brine Tank Optional Optional integrated tank wi...

Page 11: ...Zuni Operators Manual P N 102 00094 I Page 11 Figure 3 RIO Zuni 2 0 lb OSG with labeled system components System cover not shown LCD Display LED Indicator Water Pump Brine Pump Electrical Enclosure Ch...

Page 12: ...rs Manual P N 102 00094 I Page 12 Figure 4 RIO Zuni 2 0 lb OSG showing cells thermowells and I O panels Electrical Back Panel Thermowells T shaped elements in plumbing line 2 MIOX RIO Zuni Electrolyti...

Page 13: ...l P N 102 00094 I Page 13 Figure 5 RIO Zuni OSG I O panels with labeled components Power Entry Module USB Port for data logging Ethernet Port Fuse Holder ON OFF Switch Oxidant Outlet Water Inlet Brine...

Page 14: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 14 Figure 6 One of two level switches before being installed in an oxidant tank Figure 7 Inline Pressure Reducer assembly...

Page 15: ...nks are labeled properly Disconnect power before working on the system Do not reconnect the power to the rear panel until installation is complete All MIOX systems require a good earth ground A neutra...

Page 16: ...roximately 5 feet long by 5 feet wide 1 52m by 1 52m The ambient air temperature at the installation location must be between 40 F 5 C and 110 F 43 C Additional space may be required for the water bri...

Page 17: ...IOX All RIO Zuni OSG systems ship with a pre installed 2A or 4A fuse depending on model A spare fuse is also included with the unit NOTE Failure of the system that can be traced to a poor power source...

Page 18: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 18 Figure 8 RIO Zuni Connections...

Page 19: ...er source to the brine tank using the 1 4 diameter LDPE tubing Secure with hose clamps Leave valves closed 5 Connect Water Brine Inputs to OSG Use the smaller diameter clear vinyl tubing to connect th...

Page 20: ...ource valve 13 Brine Saturation Wait 30 minutes to 1 hour to allow brine to fully saturate before turning system on 14 Turn System On Turn on the unit by switching the power switch on the back panel T...

Page 21: ...ough multiple priming cycles before liquid reaches the unit MIOX recommends minimizing the length of hose in between the water and brine supplies and the OSG NOTE Assure there are no kinks or pinches...

Page 22: ...efficacy for up to 5 days Interface elements LED The colored LED on the front of the OSG indicates the operational mode of the unit Solid or flashing green indicates that the system is normal operatio...

Page 23: ...the system has an abnormally high brine pump duty the LED will flash blue High brine duty can be caused by a number of things all relating to the amount of salt entering the cell Check brine lines fo...

Page 24: ...ted Troubleshooting Fault Conditions The RIO Zuni is preprogrammed with a number of fault conditions which trigger whenever the system is running atypically The faults are classified as either hard or...

Page 25: ...nnected to unit and fuse is not blown 2 Contact Customer Support for guidance on troubleshooting and or getting the power supply replaced MIOX system chlorine production lower than normal or chlorine...

Page 26: ...erature too low 2 Temperature sensor failure 1 Increase feed water temperature to above 50 F 10 C prior to restarting system 2 Temporarily swap the thermowell assemblies or otherwise verify correct te...

Page 27: ...s preassembled with secured plumbing connections which should never require replacement however if any of the internal plumbing connections are broken the connections should be resealed with zip ties...

Page 28: ...e The OSG will still contain a small amount of liquid within the internal plumbing as well as the cell s This will begin to drain out of the unit once the lines are disconnected Use a bucket placed un...

Page 29: ...electrical connections by performing steps 1 and 2 in reverse order Once the unit is back to its normal operating configuration but with the plastic cover still removed turn on the unit and monitor i...

Page 30: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 30 Figure 10 RIO Zuni OSG with system cover and screw locations...

Page 31: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 31 Figure 11 Internal Top View of Zuni Showing Cell Hour Reset Button Location Brine Small Pump Front of Unit Cell Hour Reset...

Page 32: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 32 APPENDICES a Inline Pressure Reducer b Changing Pump Tubes c Water Quality Guidelines d Spare Parts Identification Ordering Guide...

Page 33: ...flon Tape The tape should be wrapped 3 times 3X around the threads Screw one end of the Coupling into the PRV and then screw the adapter into the other end of the Coupling Connections should be hand t...

Page 34: ...Zuni Operators Manual P N 102 00094 I Page 34 Changing Pump Tubes The following pages show how to change the pump tubes on the RIO Zuni peristaltic pumps They are excerpts from the Welco Instruction...

Page 35: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 35...

Page 36: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 36...

Page 37: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 37...

Page 38: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 38...

Page 39: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 39...

Page 40: ...Pb mg L 2 mg L Dissolved Sulfides as H2S mg L Ammonia Nitrogen NH3 N mg L Organic Nitrogen Org N mg L Total Organic Carbon TOC mg L pH 5 9 Water Temperature Range F or C 55 80 F 12 27 C Caution water...

Page 41: ...hooting event where identifying or replacing a part may be necessary Additionally these parts can be ordered and kept on hand as a spare in case a replacement is needed in a more time sensitive manner...

Page 42: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 42 PUMP WP11 3 16 STEP PHARMED 301 00375 TUBE 1 8 135 WT6 PHARMED 301 00376 TUBE 3 16 2 WT6 PHARMED 301 00377...

Page 43: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 43 TUBING 1 4 x 3 8 300 00349 ADAPTER 1 4x1 4x1 4 BARB HDPE 300 02757 ADAPTER 3 8x3 8BARBx1 4 HDPE 300 02759 BULKHEAD 1 4 NUTS STR NYLO 300 02640...

Page 44: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 44 TUBING 3 8 OD PE 700 00447 TUBING 3 8 ID x 5 8 OD VINYL 700 00447 CLAMP HOSE SNAP 3 8 OD ACETAL 700 01193 CLAMP HOSE SNAP 5 8 OD ACETAL 700 00449...

Page 45: ...rators Manual P N 102 00094 I Page 45 FUSE 5x20mm 4A 250V 2PPD SYSTEM 400 02548 FUSE 5x20mm 2A 250V 1PPD SYSTEM 400 01199 ASSY CELL LEAD 1 400 02557 D ASSY CELL LEAD 2 400 02558 D ASSY TEMP SENSOR 1 4...

Page 46: ...MIOX RIO Zuni Operators Manual P N 102 00094 I Page 46 CONTROL BOARD ASSY 400 02083 04 POWER SUPPLY 240W 15V 16A 400 02078...

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