Minuteman SW5X PB40PH Instruction Manual Download Page 2

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Introduction

Please be advised explicitly that

we cannot accept any legal is-

sues out of the contents of this

manual.

If repair work has to be perfor-

med make sure that only genui-

ne spare parts are used; only

genuine spare parts may gua-

rantee a dependable machine.

Valid as of: March 2005

Dear customer,
It is our desire that the good cha-

racteristics of the SW5X should

justify the confidence you demon-

strated by making this purchase.
Before first operation of your

SW5X, read these instructions

carefully. The manual provides

valuable information about opera-

tion, service and maintenance.

The symbol as used in this manual

identifies items relevant to safety.

Please observe the safety provi-

sions (see chapter 1).

Before first operation of the machine,

read these instructions and safety in-

formation carefully and comply with

them.

Summary of Contents for SW5X PB40PH

Page 1: ...SW5X Model PB40PL PB40PH Instruction Manual ...

Page 2: ...esire that the good cha racteristics of the SW5X should justify the confidence you demon strated by making this purchase Before first operation of your SW5X read these instructions carefully The manual provides valuable information about opera tion service and maintenance The symbol as used in this manual identifies items relevant to safety Please observe the safety provi sions see chapter 1 Befor...

Page 3: ...h unauthorized modifi cation The machine has not been designed for collecting dusts which are detrimental to health or explosive Notes on warranty The terms of the sales contract apply Damages are not subject to warranty if they are due to non compliance with the maintenance and service provisions The maintenance work has to be performed by an authorized service center and confirmed in the Mainten...

Page 4: ... Hydraulic Fluid Filter 48 6 10 4 Check and Refill Hydraulic System Lift Up Disposal 49 6 11 V Belt Drive 50 6 11 1 Replace Cylinder Broom V Belt 51 6 11 2 Replace Side Brush V Belt 51 6 11 3 Replace Suction Fan V Belt 52 6 11 4 Replace Hydraulic Pump V Belt 52 6 12 Electric System 53 6 13 Maintenance System 54 7 Liquid propellant gas system 56 8 Spare Parts 62 Contents Introduction Proper Use Not...

Page 5: ...blic roads and places is prohibited The operator has to use the machine within its design limits Shut the motors down before trans porting the machine Keep clear of hazard zone Before commencing work the opera tor has to make sure that the SW5X and its accessories are in proper and safe condition Warning and instruction labels atta ched to the machine contain impor tant information about safe oper...

Page 6: ...ollowing warning symbols Safety Information Hazardous for persons and goods the machine the environment Description dangerous situation caused by misuse inaccurate adherence of instructions or prescribed work routine important information on handling the machine in order to maintain operability due to use of substances representing an inherent danger to health of environment Symbol DANGER CAUTION ...

Page 7: ...legibly attached to the machine Missing or illegible stickers have to be replaced Folding apron 1 Parking brake 2 Nameplate front 3 Inflation pressure 4 Read and observe operator s Manual 5 Ignition lock 6 Brake 7 Noise power level 8 91 dB A Safety Information Fig 1 90 PSI 7 ...

Page 8: ...1 3 Labels at the Machine Fig 2 Safety and information signs Hydraulic fluid 9 Rotating parts 10 Burning surface 11 Cylinder broom wearing take up 12 Nameplate 13 Safety Information 8 ...

Page 9: ...1 3 Labels at the Machine High pressure cleaner 14 Do not clean by means of high pressure cleaner or vapour jet Pinching hazard 16 Lifted Up Disposal Safety Information 9 ...

Page 10: ...eated Never leave the machine unattended before the motors are off and the ma chine is protected against unintended movements To prevent the machine from unautho rized use pull the control key to block all drives Shut down the motors before trans port of the machine The driver has to take account of local conditions and when operating the sweeper he has to watch out for other persons espe cially c...

Page 11: ...g indo ors dust and combustion gas Proceed to filter shaking on ly if the dirt hopper is in clo sed position 1 5 Cleaning Information The machine is splash proof IPX3 Do not clean the SW5X by means of high pressure cle aner or vapour jet Proceed to cleaning of the dirt hopper in regular inter vals to preclude formation of bacterial deposits Safety Information ...

Page 12: ...otect the machine against rolling by placing wedges Proceed to wheel changing when the machine is on le vel and solid ground Do not repair the pneumatic tires mounted to the machi ne yourself Dismount the wheel and take it to repair to a tire workshop Use of other than the cylin der brooms and side brus hes approved by the manu facturer is not acceptable see technical data since use of other cylin...

Page 13: ...al objects or tools onto batteries Short circuit and deflagra tion hazard Spilled straight battery acid must not get into the sewage system before ha ving been neutralised Com ply with the regulations im posed by law and observe local provisions Battery acid is highly caustic keep clear of children When checking the battery acid level wear safety glas ses If acid splashes get in to the eyes rinse ...

Page 14: ...erhead into the dirt hopper The col lected fine dust is evacuated by the suction fan and separated by a filter system The air returned into the envi ronment is clean Dirt disposal at the SW5X is realized via two dirt hoppers 2x30 litres which are to be emptied manually Dirt disposal at the SW5X Lift Up Disposal is realized via lift up dispo sal lift up height 1350mm directly into standard waste co...

Page 15: ...ted in the fil ter case above the dirt hopper The suction fan transports the fine dust raised by the cylinder broom to the plate filter where it is separated The fine dusts sets at the outsides of the filter blades In case of heavy dust deve lopment check and clean the plate filter at regular intervals 2 5 Shaking System Due to normal working vibration the set dust partly falls off into the dirt h...

Page 16: ...ualified persons in a qualified workshop only 2 9 Traction Drive Assembly The SW5X is equipped with a hydro static drive assembly which is driven by the combustion engine via pump 2 10 Hydraulic System Lift Up Disposal The hydraulic system comprises a compact unit hydraulic pump with hydraulic tank the hydraulic hoses and a hydraulic cylinder Hydraulic fluid Mobiloil DTE 15 M The named hydraulic f...

Page 17: ...ratures of more than 104 F 40 C Do not start the machine at temperatures of 5 F 15 C or less Liquid propellant gas system refer to LPG opera ting instructions 3 2 Refill Fuel The fuel tank is located under the fol dable seat hood Use clean fuel oil only Sto re fuel in approved and clo sed reservoirs only Turn engine off Secure machine by engaging the parking brake Pull ignition key Fold back seat ...

Page 18: ...l is insufficient This function is controlled by a low oil level switch Fig 0 1 at the en gine A red pilot lamp Fig 0 2 is si tuated at this switch and lights si multaneously in case of insufficient oil level Before the machine is ope rable again refill oil until the prescribed level is attai ned Engine Oil Level Use clean oil only for refilling Do not use used oil Store oil in approved and closed...

Page 19: ...Service brake parking brake pedal 4 Drive pedal reverse 5 Drive pedal forward 6 Control panel 7 Seat adjustment 8 Safety knob lock for release of swinging dirt hopper function Lift Up Disposal 9 Release lever for swinging dirt hopper function Lift Up Disposal Operation Fig 6 19 ...

Page 20: ...wn to standstill 5 Drive pedal forward to change direction to forward ride with continuous regulation of riding speed at the same time If the dri ver releases the pedal it returns to initial position and the machine slows down to standstill 6 Control panel Refer to chapter Control panel 7 Seat adjustment to adjust the seat position to drivers of different height Adjust the seat so as to allow the ...

Page 21: ...system knob 5 Choke flap knob 6 Flashlight option 7 Lighting option 8 Lift and lower Lift Up Disposal 9 Side brush lever 10 Pilot lamp parking brake 11 Battery charge status indicator 12 Hourmeter 13 Pilot lamp fan 14 Pilot lamp shaking system 15 Engine speed regulation knob 16 Ignition switch Operation Fig 7 21 ...

Page 22: ... brush pull lever 2 Release for lifted up disposal function to release the lifted up disposal function for lowering of lifting Has to be actuated before pressing the key for lifting lowering lifted up dis posal function Hold the key during lifting lowering Before changing lifting to lowering or vice versa the Release Lifted Up Dispo sal key has to be released once and pressed again 3 Horn An acous...

Page 23: ...der to optimize the cleaning result in case of heavy fine dust load If the yellow pilot lamp Fig 7 13 lights actuate the shaking system position 2 In this position the shaking system is operable and proceeds to jolting in 7 repeated intervals Do not hold the knob in position 2 5 Choke flap knob to actuate the choke flap cold start Knob down choke not actuated Knob pulled up choke actuated for cold...

Page 24: ...l and hold before lifting or lowering 9 Side brush lever to lift and lower the side brush Lower side brush push lever Lift side brush pull lever 10 Pilot lamp parking brake red lights upon actuation of the par king brake Extinguishes upon release of the parking brake 11 Battery charge status indicator red lights upon actuation of the ignition switch and has to extinguish as the engine fires 12 Hou...

Page 25: ...ectuated in 7 intervals 15 Engine speed regulation knob to adjust the engine speed Ser vice speed is attained by pulling the knob up 16 Ignition switch to switch ignition on and off to start and stop engine and to secu re it against unauthorised use For safety reasons the SW5X has been equipped with a seat contact switch Starting the engine is pos sible only after the driver has taken place on the...

Page 26: ...pper Fig 8 2 and fold down the bow Fig 8 3 1 Recessed grip in dirt hopper 2 Dirt hopper 3 Bow to lift lower dirt hoppers Clean dirt hoppers at regular intervals 4 4 Empty Dirt Hopper Lift Up Disposal Lift side brush and cylinder broom before emptying of the dirt hoppers If the hopper is lifted with the cylinder broom still run ning the engine is switched off 1 Lift out arm 2 Lift out cylinder 3 Di...

Page 27: ...re lifting or lowering the dirt hopper Control panel Lift Up Disposal 1 Release switch for lifted up dispo sal function 2 Dirt hopper lift and lower Proceed to emptying of the dirt hopper as follows Lift and switch off side brush and cylinder broom Proceed to shaking of the filter system Actuate switch Fig 10 1 and hold dirt hopper is released Actuate switch Fig 10 2 by pushing lift dirt hopper Di...

Page 28: ...OFF position or the hopper is lowered Under condition that the driver is seated Lifted up disposal function is blocked as long as swee ping function is ON Release lever swing dirt hopper 1 Safety knob 2 Release lever swing dirt hopper If the cylinder broom is switched on with the dirt hopper being lifted the en gine stops Should the dirt hopper not be completely emptied after swinging proceed to m...

Page 29: ...oper and sa fe condition and comply with the provision for safety at work Do not operate the SW5X without protective devices 4 5 1 Before Start of Engine Open seat hood and check the follo wing Engine oil level Visual check of the V belts Fuel filling Open fuel cock is located at a slot of the air cleaner Close seat hood 4 5 2 Start Engine For safety reasons the SW5X is equipped with a seat contac...

Page 30: ...ly actuate shaking device to clean filter Check filling level of the dirt hopper and empty if required Refer to LPG operating in structions for information on how to start machine equipped with liquid propel lant gas system 4 5 5 Stop and Park Release drive pedal which returns automatically into its neutral posi tion and the machine slows down to standstill Actuate parking brake Lift side brush an...

Page 31: ...tuate the bypass valve located at the drive pump To do so turn the lever Fig 13 1 of the bypass valve anticlockwise approx a quarter turn against the stop 4 5 7 Transport Before transporting the SW5X on other vehicles engage the parking brake and secure the machine by straps and by placing wedges at the wheels Operation Fig 13 Fig 12 Fig 13 ...

Page 32: ...etical sweeping perf without side brushes with 1 side brush with 2 side brushes Gradability max in mm in mm in mm in mm in mm lb kg lb kg mph km h mph km h mph km h in mm in mm in mm sq ft h m h sq ft h m h sq ft h m h 59 8 1520 39 4 1000 44 1 1120 48 8 1240 51 2 1300 1058 480 1499 680 3 7 6 0 2 5 4 0 3 7 6 0 27 6 700 28 2 970 48 8 1240 45210 4200 62430 5800 80190 7450 16 59 8 1520 39 4 1000 44 1 ...

Page 33: ...ar Sealing strip front Side brushes Diameter Speed Serial bristling Dirt hopper Hopper capacity sq ft m piece in mm in mm in mm rpm in mm in mm in mm in mm in mm rpm gal l 30 1 2 8 1 27 6 700 13 6 345 11 4 290 530 20 2 0 0 4 50 10 12 v shape PA 0 04 1 0 04 1 0 16 4 460 90 PA 18 5 70 30 1 2 8 1 27 6 700 13 6 345 11 4 290 530 20 2 0 0 4 50 10 12 v shape PA 0 04 1 0 04 1 0 16 4 460 90 PA 2x7 9 2x30 T...

Page 34: ...gine oil filling Spark plug LPG Spark plug Honda Part No Air cleaner insert Kawasaki Pre filter Kawasaki PSI bar in cm KW rpm gal l gal h l h Typ gal l 4 00 4 6PR 90 6 Option Kawasaki FE 250 D 4 stroke 1 Zyl 15 2 249 6 2475 25 1 4 5 3 0 32 1 2 15W 40 0 3 1 1 NGK BP 5 ES HON 98079 56846 11013 2128 11013 2129 4 00 4 6PR 90 6 Option Kawasaki FE 250 D 4 stroke 1 Zyl 15 2 249 6 2475 25 1 4 5 3 0 32 1 2...

Page 35: ...ic system Lifted up disposal unit Compact unit maintenance free Hydraulic fluid e g Mobiloil Hydraulic tank capacity Electric system Starter battery Generator gal l Order No gal l V Ah A DTE 15 M 2 6 10 CS 050 P 10 A DTE 15 M 0 2 0 76 12 45 13 DTE 15 M 2 6 10 CS 050 P 10 A 12 45 13 Technical Data SW5X SW5X Lift Up Disp 35 ...

Page 36: ... standard operating conditions and maxi mum volume flow amounts to Vibrations The frequency weighted acceleration measured according to EN 1003 which have an effect upon the upper limbs hand arm system amounts under normal working condi tions The frequency weighted acceleration measured according to EN 1032 which have an effect upon the lower limbs feet and seat amounts under normal working condit...

Page 37: ...lified personnel and genuine spare parts at disposal When cleaning or servicing the machine or replacing parts have the motors stop ped and the key removed the negative battery pole disconnected and the ser vice brake parking brake engaged In case of questions or orders for spare parts please always quote your machine s serial indicated on the nameplate Refer to chapter 1 3 1 Fig 2 13 for position...

Page 38: ...star shaped knob Fig 15 2 and remove Remove cylinder broom seating Fig 15 1 Turn handle Fig 15 3 5 upwards and unlock Remove plate with sealing strip Fig 15 4 Remove cylinder broom by pulling For mounting the cylinder broom pro ceed in inverse order 6 3 Adjust Sweeping Track An adjustment device allows adapta tion to different sweeping conditions The cylinder broom has to be adjusted for normal us...

Page 39: ... The sweeping track width can be adjusted at the star shaped knob Fig 16 2 as follows Broom adjustment Stop engine and pull key Engage parking brake Open seat hood Loosen handle Fig 16 3 Turn star shaped knob Fig 16 1 to the left wider sweeping track to the right smaller sweeping track Fix handle Fig 16 3 Broom adjustment sticker Fig 16 2 With one full turn of the knob the track widens or broadens...

Page 40: ... holes in the sealing strips Ground clearance sides approx 0 04 in 1mm rear approx 0 16 in 4mm Proceed to adjustment with an infla tion pressure of the pneumatic tyres of 90 PSI 6bar Height of the front sealing strip fol ding apron cannot be adjusted Being dragged it has contact with the floor 6 5 Folding Apron Adjustment Adjust folding apron Turn engine off and pull key Secure machine by engaging...

Page 41: ...ited by stop screws The side brush is driven by a V belt Fitting of a second side brush for specific appliances is possible Proceed as follows for dismounting of the side brush Replace side brush Turn engine off and pull key Secure machine by engaging parking brake Disconnect battery plug Side brush lifted Loosen hexagonal nut Fig 19 1 und remove together with washer Remove screw Fig 19 2 Remove s...

Page 42: ...k release locks Fig 20 1 Remove cover filter case Fig 20 2 Loosen wing screws Fig 21 2 and remove Fold back frame with electric motor Fig 21 3 Hook frame at indicated position Fig 21 4 Remove plate filter Fig 21 5 For mounting of plate filter proceed in inverse order Dismount plate filter 1 Quick release locks 2 Cover of filter case 3 Filter case Maintenance Service Fig 20 42 ...

Page 43: ...Plate filter 1 Detent hook 2 Wing screws 3 Frame with electric motor 4 Opening for detent lever 5 Plate filter Maintenance Service Fig 21 43 ...

Page 44: ... tical position and drop it from a height of approx 3 ft 1 m to the even floor as represented in Fig 22 The soiled side of the filter points to the bottom Basic cleaning of plate filter 1 Plate filter Maintenance Service Fig 22 Clearance approx 3ft 1 m Soiled side Floor 44 ...

Page 45: ...e spare parts 6 9 1 Check Engine Oil Level Position the machine on le vel ground before checking the engine oil level as fol lows Engine oil level check If the machine has not been used for a longer time let the engine run to have the oil attained appropriate tem perature Turn engine off and pull key Secure machine by engaging par king brake Open seat hood Pull plug Fig 23 1 with dipstick Wipe dip...

Page 46: ...4 1 from holding clamp Fig 24 2 and lead it downwards through the vehicle fra me Loosen clamp pull drain plug from the hose and drain oil Close drain hose Fig 24 1 by plug and protect with clamp Fasten drain hose Fig 24 1 at hol ding clamp Fill engine oil into check opening with the machine standing on level ground Check oil level with dipstick conti nue filling if required Engine oil SAE 15 W 40 ...

Page 47: ... filtering insert Remove foam type filter and paper filter Fig 26 3 and 4 and proceed to dry cleaning or replace if requi red Air cleaner components 1 Wing screw 2 Air cleaner cap 3 Foam type filter 4 Paper filter 6 10 Hydraulic System The hydraulic units are maintenance free The hydraulic oil and filters are concerned by maintenance work only Premature failure can be prevented by regular inspecti...

Page 48: ...id filter 1 Filler neck 2 Hydraulic oil filter Filling is sufficient if the bottom end of the dipstick immerges into the fluid for approx 0 2 in 5mm 6 10 3 Change Hydraulic Fluid Filter The hydraulic fluid filter is located in the pump line and equipped with a bypass valve in order to guarantee fluid supply of the travel drive assem bly even if the fluid filter is soiled Change the fluid filter af...

Page 49: ...ic System Lift Up Disposal Hydraulic unit lifted up disposal Check hydraulic fluid level Turn engine off and pull key Secure machine by engaging par king brake Open seat hood Check hydraulic fluid level in tank Fig 28 1 The hydraulic fluid level must not fall below the minimum Fig 28 2 It should read between the minimum Fig 28 2 and the maximum Fig 28 3 Refill hydraulic fluid Remove lid Fig 28 4 a...

Page 50: ... Hydraulic pump belt pulley 9 Tensioning coupling roller 10 Screws 11 Side brush V belt 12 Belt pulley 13 Cylinder broom V belt 14 Cylinder broom belt pulley 15 Tension spring 16 Tensioning roller lever 17 Tension spring 18 Tensioning roller lever for hydrau lic pump V belt 19 Tensioning roller lever for cylinder broom and side brush drive V belt drive Maintenance Service Fig 29 50 ...

Page 51: ...r Remove cylinder broom V belt as described in paragraph Replace Cylinder Broom V Belt Loosen screws Fig 29 10 at the cover plate and remove Remove cover plate Push side brush from the front side in direction of the machine to detent V belt Fig 29 11 Remove V belt Fig 29 11 Proceed in inverse order for moun ting 6 11 3 Replace Suction Fan V Belt Turn engine off and pull key Secure machine by engag...

Page 52: ...uts Fig 29 6 and remove together with belt guide Fig 29 5 Detent V belt Fig 29 7 with ten sioning roller lever Fig 29 19 and take from the belt pulley Loosen tensioning roller Fig 29 2 and detent the V belt and then re move Unhinge tension spring Fig 29 17 Remove V belt Fig 29 4 Proceed in inverse order for moun ting Maintenance Service 52 ...

Page 53: ... control 7 5A 8 F10 LPG equipment option 10A 9 F11 Shaking motor 30A 10 F12 Generator charge status indicator 5A 11 F14 Flashlight option 5A 12 LPG option control unit 13 K6 Relay Lift Up disposal 14 K7 Relay Lift Up disposal 15 K8 Relay Lift Up disposal 16 K9 Relay Lift Up disposal 17 K10 Relay Lift Up disposal 18 K11 Relay lower hopper 19 K3 Relay 20 K4 Relay filter monitoring 21 K5 Relay impuls...

Page 54: ...ngine pump and wheel motor for oil leakage X Check idling and service speed 1 200rpm and 2475rpm X Check spark plug air gap 0 03 in 0 75mm LPG 0 01 in 0 3mm X Replace spark plugs X Check valve play 0 006 in 0 15mm inlet 0 15mm outlet each in cold state X Check starter battery acid level and top with distilled water if required clean and grease battery terminals X Change hydraulic fluid filter and ...

Page 55: ...ust if required or replace defective sealing strips X Check sealing strips at dirt hopper replace defective sealing strips X Check side brush adjustment and brush bristles for wearing adjust if required or replace side brush X Visual check of V belts X Check V belt for wearing and correct tension and re adjust if required 5 X Check service parking brake and re adjust if required X Check filter sys...

Page 56: ...on and refill if required X Check tightening moment of fixing screws for lifted up disposal and tighten if required 36 lb ft 49Nm 5 X Check hydraulic hoses and replace if required X Check tension of steering chain and adjust tension if required X 6 13 Maintenance Schedule hours of operation Maintenance Service 56 ...

Page 57: ...on is properly done Always check fuel system for leaks with soapy water Hoses regula tors connections Never smoke while operating or working on sweeper Keep hands feet hair clothing etc away from brushes pulleys and any other moving parts on equip ment If you smell gas do not touch any electric switch extinguish any open flame and contact your gas suppli er and open windows If there is any smell o...

Page 58: ...ative cable last FUEL SYSTEM DO NOT fill fuel tanks while engine is running DO NOT smoke or use an open flame in the vicinity of the engine or fuel tank Internal combustion en gine fuels are highly flammable Fuel line must be LP approved ad equately secured and free from leaks Piping at the engine should be approved flexible line Do not use copper piping for flexible lines as copper will work hard...

Page 59: ...re OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or fuel vapors are present Over speed is Hazardous Never tamper with the govenor com ponents or settings to increase the maximum speed Severe personal injury and damage to the engine or equipment can result if operated at speed above maximum ratings Explosive Fuel LPG is extremely flammable ...

Page 60: ...supplied with this equipment is a horizontal vapor withdrawal 20 lb tank Do not overfill Fill tank to 80 of rated capacity Safety fill Aluminum unpolished polished and steel All propane tanks are equipped with this special warning sticker Please read WARNING Vapor withdrawal tank weight fill only Failure to weight fill tank will void warranty and cause damage to propane components Tare weight is s...

Page 61: ... engine is at operating temperatures without use of working implements Qualified persons and works hops with personnel having evidenced qualification for exe cution of such works is autho rized only to proceed to setting work Liquid Propellant Gas System FIRST OPERATION Operation Refer to the Sweeper operating instructions for information on opera tion the present manual contains specifications fo...

Page 62: ...62 8 Spare parts ...

Page 63: ... handle 26 01130660 Side brush 27 01071480 Hose clamp 28 01130670 Bellows 29 00701250 Pressure spring 30 01130680 Holder 31 00740090 Washer 32 01132360 Gear support R H 33 00740280 Washer 34 00104500 Hex bolt 35 00157690 Washer 36 00154680 Screw 37 01132370 Covering 38 00871350 Washer 39 01132790 Drive shaft 40 00072940 Feather key 41 01130710 Narrow drive belt 42 01130720 Bush 43 01130730 Belt pu...

Page 64: ...64 ...

Page 65: ...10 Cone roller bearing 11 03002980 Front wheel bearing plate 12 00053360 Hex Nut 13 00870090 Washer 14 00135030 Cylinder head screw 15 00053310 Hex bolt 16 00137930 Cone roller bearing 17 00743270 Lever 18 01133800 Wheelmount 19 00108590 Cylinder head screw 20 01131720 Hub 21 00133260 Washer 22 00740310 Washer 23 00133700 Hex bolt 24 01131730 Hexagon screw 25 01133040 Tyre 26 01133050 Tube 27 0113...

Page 66: ...66 ...

Page 67: ...0 Straight screw connection 12 01133510 Suction filter 13 01133520 Filter cartridge 15 01133560 Hose 16 01133570 Straight screw connection 17 01133580 Hose 18 01131950 Straight screw connection 19 00051510 Hex Nut 20 00053750 Washer 21 00051520 Hex Nut 22 00053730 Washer 23 00053010 Hex bolt 24 00740280 Washer 25 01132590 Battery 26 00133700 Hex bolt 27 00053750 Washer 28 01131930 Return pipe 29 0...

Page 68: ...68 ...

Page 69: ...ht screw connection 8 01132100 Hose 9 00109150 Screw connection W 10 01132180 Straight screw connection 11 01134170 Flange 12 01132170 Hydraulic motor 13 00051490 Hex Nut 14 00053770 Washer 15 00053220 Hex bolt 16 00138180 Hex bolt 17 01132150 Cover plate 18 01132160 Pair of clamping 19 00740310 Washer 20 00053350 Hex Nut 21 00967760 Cable tie 22 00107380 Feather key 23 00874340 Washer 24 00053010...

Page 70: ...70 ...

Page 71: ...aring bush 14 01133850 Bushing 15 01133860 Round head screw 16 01133870 Sheet metal 17 00053750 Washer 18 00053350 Hex Nut 19 01133880 Sheet metal 20 00746560 Rubber buffer 21 01133950 Hinged joint 22 00054060 Threaded bolt 23 01133890 Threaded pin 24 00695300 Washer 25 01133900 Lever 26 01133910 Rod 27 01090780 Bellows 28 00057670 Groove nut 29 00051510 Hex Nut 30 01090740 Cap 31 00052170 Retaini...

Page 72: ...72 ...

Page 73: ... 01055930 Tension spring 10 01130340 Barrier lever 11 00053110 Hex bolt 12 03003170 Handle 13 00974400 Bushing 14 00521270 Roller 15 01130350 Bowden cable for brake 16 00706180 Thrust washer 17 00133830 Hex Nut 18 00557150 Washer 19 00927610 Switch 20 03003180 Bracket 21 00108490 Hex bolt 22 00879630 Bolt 23 00053100 Hex bolt 24 00074500 Hex bolt 25 00740090 Washer 26 00053350 Hex Nut 27 00927630 ...

Page 74: ...74 ...

Page 75: ... Washer 14 00059080 Screw 15 03003240 Plate 16 01001260 Retaining ring 17 01001320 Bearing 18 01132850 Adjusting washer 19 01132860 Handlebar cpl 20 00022230 Retaining ring 21 00155180 Adjusting washer 22 00125680 Adjusting washer 23 00901380 Deep groove ball bearing 24 00954200 Washer 25 00740080 Washer 26 00053080 Hex bolt 27 00053040 Hex bolt 28 01132870 Plate 29 01006840 Bushing 30 01132880 Ro...

Page 76: ...76 ...

Page 77: ...ead screw 7 00053760 Washer 8 03004840 Retainer 9 00053080 Hex bolt 10 00053750 Washer 11 01130470 Slide bearing bush 12 00153700 Adjusting washer 13 01130430 Lever 14 00044160 Dowel pin 15 00053160 Hex bolt 16 00046520 Washer 17 00051500 Hex Nut 18 01090960 Hose PVC 19 00054690 Hex bolt 20 00053750 Washer 21 00733400 Spacer sleeve 22 01130440 Supporting plate 23 00051510 Hex Nut 77 ...

Page 78: ...78 ...

Page 79: ...rge control 8 01133240 Control panel foil 9 01133250 Control panel plate 10 01133260 Lock washer 11 00538180 Hinged cover 12 00136950 Starting lock 13 00928330 Key blank 14 01132930 Cap 15 00902200 Pressure spring 16 01074840 Thread base plate 17 00975510 Micro switch 18 00747400 Washer 19 00955220 Fillister head screw 20 03003450 Plate 21 01132960 Switch gasket 22 01132970 Switch horn 23 01131520...

Page 80: ...80 ...

Page 81: ...mper 11 00102520 Screw 12 01133360 Plate 13 00053730 Washer 14 00051520 Hex Nut 15 01075820 Hood L H 16 01133380 Countersunk screw 17 00029230 Hinge 18 00740360 Cable sleeve 19 01133350 Lens flange screw 20 01133630 Frame 21 01131890 Gasket 22 01131880 Frame 23 00134850 Tapping screw 24 03005450 Seat flap 25 00051510 Hex Nut 26 00053750 Washer 27 00906060 Drain plug 28 01075830 Hood R H 29 0103101...

Page 82: ...82 ...

Page 83: ...00733400 Spacer sleeve 23 01130270 Casement fastener 24 01133660 Insulation mat L H 25 01072970 Adjusting latch 26 00870090 Washer 27 00135030 Cylinder head screw 28 01133420 Support 29 00077110 Hex bolt 30 00740080 Washer 31 01133350 Lens flange screw 32 00555440 Cable sleeve 33 01133460 Support 34 00127470 Stop buffer 35 00856290 Washer 36 00730940 Washer 37 00053330 Hex Nut 38 00041790 Cap nut ...

Page 84: ...84 ...

Page 85: ...screw 12 01133330 Hood R H red 13 00740360 Cable sleeve 14 03005450 Seat flap 15 01133370 Hood L H red 16 01133420 Support 17 01133400 Covering L H red 18 00053750 Washer 19 00051510 Hex Nut 20 00054690 Hex bolt 21 00077110 Hex bolt 22 00733400 Spacer sleeve 23 01130250 Covering L H 24 00042900 Washer 25 00053110 Hex bolt 26 01133410 Retainer L H 27 00059080 Screw 28 01130270 Casement fastener 29 ...

Page 86: ...86 ...

Page 87: ...0 Gasket 20 01131880 Frame 21 00134850 Tapping screw 22 01133380 Countersunk screw 23 00029230 Hinge 24 01133660 Insulation mat L H 25 00740360 Cable sleeve 26 01072970 Adjusting latch 27 01133670 Insulation mat 28 00558390 Drain plug 29 00053730 Washer 30 00104500 Hex bolt 31 01133440 Rubber mat 32 03005460 Support 33 01133350 Lens flange screw 34 00051520 Hex Nut 35 00730940 Washer 36 00042900 W...

Page 88: ...88 ...

Page 89: ...8430 O ring oil resistant 23 01134040 Adapter 24 01134050 Rotation angle 25 00109470 Tube clamp 26 00873910 Truss head screw 28 00042900 Washer 29 00746560 Rrubber buffer 30 03005980 Angle plate 31 00053110 Hex bolt 32 00740090 Washer 33 01134060 U console 34 00042900 Washer 35 00133700 Hex bolt 36 00706440 Bolt 37 00100460 Clamp 38 00074300 Hose clamp 39 01134070 oil drain hose 40 00959220 Screw ...

Page 90: ...90 ...

Page 91: ...1134090 Exhaust tube 11 00104500 Hex bolt 12 01052820 Edge protection 13 00053730 Washer 14 00051520 Hex Nut 15 01134190 Flange screw 16 01134170 Flange 17 01134180 Compression spring 18 01134160 Muffler 20 00070400 Seal 21 01134210 Spring washer 22 00696640 Hex Nut 23 00042900 Washer 24 01134100 Suction funnel 25 00747160 Tapping screw 26 00151810 Hex bolt 27 00740090 Washer 28 01134110 Exhaust p...

Page 92: ...92 ...

Page 93: ...Nut 17 00053750 Washer 18 00051510 Hex Nut 19 01133760 Belt pulley 20 01130970 Idler 21 00126330 Deep groove ball bearing 22 00051520 Hex Nut 23 01130950 Bushing 24 01133770 Bearing bolt 25 01133780 Starting disk 26 01133790 Mounting link 27 00740280 Washer 28 00046500 Hex Nut 29 00508770 Eye bolt 30 01131000 Pull spring 31 00053040 Hex bolt 32 01130470 Slide bearing bush 33 00053030 Hex bolt 34 0...

Page 94: ...94 ...

Page 95: ...able tie 12 00721090 Edge protection 13 00780710 Socket 14 00134850 Tapping screw 15 00053090 Hex bolt 16 00053750 Washer 17 01133990 Pipe clamp 18 01132600 Wave tube 19 01134000 Corrugated tube 20 00133700 Hex bolt 21 00740310 Washer 22 01132620 Angle 23 01132590 Battery 24 00134200 Cylinder head screw 25 00051520 Hex Nut 26 03003360 Chassis cpl 27 00077110 Hex bolt 28 00740310 Washer 29 00053750...

Page 96: ...96 ...

Page 97: ...3830 Hex Nut 17 00051510 Hex Nut 18 00053330 Hex Nut 19 00053710 Washer 20 00052620 Fillister head screw 21 00053080 Hex bolt 22 00053020 Hex bolt 23 01132640 Edge protection 24 01133720 Cover 25 00051520 Hex Nut 26 00135120 Washer 27 00046500 Hex Nut 28 00053850 Spring washer 29 00744670 Single clamp 30 00731550 Fillister head screw 31 00535780 Fillister head screw 32 00780710 Socket 33 01132660 ...

Page 98: ...98 ...

Page 99: ...70 Switch 15 00740090 Washer 16 00053050 Hex bolt 17 00135120 Washer 18 00053330 Hex Nut 19 00730940 Washer 20 00135790 Hex Nut 21 00054690 Hex bolt 22 00046500 Hex Nut 23 01134380 Sheet metal 24 01134390 Sheet metal 25 01134400 Hexagon screw 26 00740290 Washer 27 01134410 Oil tank cap 28 00046520 Washer 29 00555520 Washer 31 00053960 Tapping screw 32 00955220 Fillister head screw 33 00747400 Wash...

Page 100: ...100 ...

Page 101: ...up head square neck bolt 31 01130910 Retaining strip 32 01130800 Brush apron front 33 01130920 Drag element 34 00054260 Feather key 35 01130930 Strip 36 00053730 Washer 37 01130940 Cup head square neck bolt 38 00740080 Washer 39 00557600 Hex bolt 40 00538360 Deep groove ball bearing 41 00107380 Feather key 42 00046500 Hex Nut 43 00740310 Washer 44 01130950 Bushing 45 01130960 Drive belt pulley 46 ...

Page 102: ...102 ...

Page 103: ...head screw 17 00151440 Fork yoke 18 00151400 Bolt 19 00740080 Washer 20 00053090 Hex bolt 21 00041600 Hex bolt 22 01130610 Bearing 23 00053750 Washer 24 00051510 Hex Nut 25 00866720 Star handle 26 01050160 Hex Nut 27 01131360 Tap 28 01131370 Spindle 29 01131380 Countering latch 30 01131390 Draw angel 31 00054690 Hex bolt 32 00733400 Spacer sleeve 33 00695300 Washer 34 00053760 Washer 35 00925420 B...

Page 104: ...104 ...

Page 105: ...rk yoke 3 00053350 Hex Nut 4 00902600 Threaded bolt 5 03004890 Lever 6 01071440 Plain bearing bush 7 00053770 Washer 8 03004900 Plate 9 00730940 Washer 10 00053010 Hex bolt 11 00132880 Hex Nut 12 00053760 Washer 13 00108590 Cylinder head screw 14 01055290 Plain bearing bush 105 ...

Page 106: ...106 ...

Page 107: ...740310 Washer 20 00045540 Cylinder head screw 21 00161240 Edge protection 22 01131160 Annular filter 23 00420290 Gasket Tesamoll 24 01131200 Rod 25 01131190 Grommet 26 01131180 Holder 27 01131440 Socket head cap screw 28 00051520 Hex Nut 29 00135120 Washer 30 01131520 Actuating cable 31 00023290 Thrust washer 32 01131210 Air vent 33 01075290 Gasket 34 00053010 Hex bolt 35 00534470 Clamp 36 0007145...

Page 108: ...108 ...

Page 109: ...01131460 Threaded bushing 15 01131470 Nozzle 16 00157690 Washer 17 00109500 Screw 18 00871440 Screw 19 00120130 Screw 20 00135790 Hex Nut 21 01131480 Air scoop 22 00864230 Hex bolt 23 00059080 Screw 24 00070170 Washer 25 00042900 Washer 26 00903480 Screw 27 00131610 Lens cap 28 00151810 Hex bolt 29 00077890 Screw plug 30 01131490 Sheet metal 31 00420290 Gasket 32 01063590 Washer 33 00104500 Hex bo...

Page 110: ...110 ...

Page 111: ...Hex bolt 4 03003350 Plate 5 01131230 Shaft 6 00740280 Washer 7 00053330 Hex Nut 8 01131260 Belt pulley 9 00740090 Washer 10 00022330 Hex Nut 11 00553690 Hex bolt 12 00074710 Hex Nut 13 00740290 Washer 14 01131270 Holder 15 01130970 Idler 16 00126330 Deep groove ball bearing 17 00021800 Screw 111 ...

Page 112: ...112 ...

Page 113: ...290 Washer 16 00053350 Hex Nut 17 00042900 Washer 18 00046500 Hex Nut 19 01134750 Plate 20 01134510 Bush 21 01130080 Slide bearing bush 22 00135120 Washer 23 00051520 Hex Nut 24 01134760 Plate 25 01133780 Starting disk 26 01130470 Slide bearing bush 27 01134770 Bush 28 00046520 Washer 29 00053170 Hex bolt 30 00154210 Hex bolt 32 00053730 Washer 33 01134780 Pipe 34 00392250 Hydraulic cylinder 35 01...

Page 114: ...114 ...

Page 115: ... Nut 14 00733560 Bumper 15 00053310 Hex bolt 16 00740090 Washer 17 00536320 Hex bolt 18 01134610 Sheet metal 19 01134620 Sheet metal 20 00103300 Cylinder head screw 21 01134630 Sheet metal 22 00124830 Deep groove ball bearing 23 00101500 Screw 24 00104500 Hex bolt 25 00740280 Washer 26 00053330 Hex Nut 27 00740290 Washer 28 01134640 Sheet metal 29 01134650 Sheet metal 30 00855380 Washer 31 0113466...

Page 116: ...116 ...

Page 117: ...x bolt 9 00053710 Washer 10 00900590 Hex bolt 11 00021130 Hex bolt 12 00053760 Washer 13 00535780 Fillister head screw 14 00053360 Hex Nut 15 00927610 Switch 16 00557150 Washer 17 00927630 Cap 18 00133830 Hex Nut 19 00053350 Hex Nut 20 00740090 Washer 21 01134580 Sheet metal 22 00042900 Washer 23 00053090 Hex bolt 24 00053160 Hex bolt 25 01134430 Straight screw connection 26 03006060 Support 117 ...

Page 118: ...118 ...

Page 119: ...1134520 Pipe 12 00854420 Thrust washer 13 00135790 Hex Nut 14 00740280 Washer 15 01070220 Spring lock 16 00135120 Washer 17 00053290 Hex bolt 18 00053040 Hex bolt 19 00851570 Fork yoke 20 00851590 Bolt 21 01092780 Lens flange screw 22 01130080 Slide bearing bush 23 00051520 Hex Nut 24 01134530 Sheet metal 25 00053350 Hex Nut 26 01134540 Retainer 27 00740090 Washer 28 01134550 Countersunk screw 29 ...

Page 120: ...120 ...

Page 121: ... ball bearing 12 00137020 Cylinder head screw 13 00863220 Retaining ring 14 01133960 Washer 15 00074710 Hex Nut 16 00053760 Washer 17 00053330 Hex Nut 18 00053730 Washer 19 01131080 Brake 20 01130350 Bowden cable for brake 21 01133970 Clamping screw 22 01130780 Bush 23 01130790 Cup head square neck bolt 24 01131090 Axle with flange 25 00740290 Washer 26 00021130 Hex bolt 27 00054890 Cotter pin 28 ...

Page 122: ...122 ...

Page 123: ...Set of tires Pos Part No Description 1 99652900 Set of pneumatic tyres 123 ...

Page 124: ...124 ...

Page 125: ...r tires 2 01131060 Cap 3 00054230 Retaining ring 4 00706370 Deep groove ball bearing 5 01133010 Rim half 6 01133030 Tyre 7 01132990 Brake drum 8 00281050 Deep groove ball bearing 9 00137020 Cylinder head screw 11 01133020 Rim half 12 00053730 Washer 13 00053010 Hex bolt 125 ...

Page 126: ...126 ...

Page 127: ...rkin 2 01131060 Cap 3 00054230 Retaining ring 4 00706370 Deep groove ball bearing 5 01133010 Rim half 6 01132980 Tyre Solid non marking 7 01132990 Brake drum 8 00281050 Deep groove ball bearing 9 00137020 Cylinder head screw 11 01133020 Rim half 12 00053730 Washer 13 00053010 Hex bolt 127 ...

Page 128: ...128 ...

Page 129: ...UEEZING DANGER 2 01071710 Decal INSTRUCTION MANUEL 3 01133920 Decal SYMBOL START 4 01131560 Decal BRAKE 5 01073530 Transparency 6 03003000 Transparency 7 Decal POWERBOSS 8 Decal MINUTEMAN 9 Decal SW5X 10 01131550 Decal BRAKE 11 01131540 Decal BRUSH APRON 129 ...

Page 130: ...130 ...

Page 131: ...720 Decal HIGH PRESSURE CLEANER 2 01132710 Decal HYDRAULIK OIL 3 01131550 Decal BRAKE 4 01133940 Decal ADJUSTABLE SWEEPER ROLLER 5 01073530 Transparancy 6 01132720 Decal HOT PARTS 7 01132710 Decal HYDRAULIK OIL 8 01131590 Decal ROTATING PARTS 131 ...

Page 132: ...132 ...

Page 133: ...ex bolt 8 01134970 Choke plate 9 00022200 Hex nut 10 01134900 Bow 11 00051510 Hex nut 12 00053750 Washer 13 01092910 Lens flange screw 14 01134940 Holder 15 00051520 Hex nut 16 00053730 Washer 17 00109470 Tube clamp 18 00053010 Hex bolt 19 00830680 Hose 20 00053160 Hex bolt 21 00053760 Washer 22 00053360 Hex nut 23 00053100 Hex bolt 24 00042900 Washer 25 00046520 Washer 26 00113484 Support angle 1...

Page 134: ...134 ...

Page 135: ...00051340 Hex nut 7 01134960 Latch 8 01134930 Tension band 9 00051520 Hex nut 10 00135120 Washer 11 00721090 Edge protection black 12 01015340 Lens flange screw 13 00053530 Lens screw 14 00555520 Washer 15 00733630 Fuse 16 00121010 Cable tie 17 00967760 Cable tie 18 00021800 Screw 19 01134880 Lable 20 00108650 Lens screw 21 00968070 Lock 22 01134950 Ground sheet metal 135 ...

Page 136: ...136 ...

Page 137: ...l h 9 01130610 Bearing 10 00042900 Washer 11 00557600 Hex Bolt 13 00138180 Hex Bolt 14 00740930 Roller 15 00855240 Bushing 16 00156720 Washer 17 00053350 Hex Nut 18 00047990 Disk wheel 19 00740090 Washer 20 00695680 Filister head screw 21 01132380 Fitted key 22 01135040 Holder 23 00701250 Pressure spring 24 01071480 Hose clamp 25 01130670 Bellows 26 01135050 Side brush arm 27 00041600 Hex Bolt 137...

Page 138: ...138 ...

Page 139: ...0 Supporting ring 8 00155120 Supporting ring 9 01130740 Gear 10 00740090 Washer 11 00553690 Hex bolt 12 01135060 Gear holder 13 00740280 Washer 14 00104500 Hex bolt 15 00871350 Washer 16 00072940 Fitted key 17 01132790 Drive shaft 18 00051510 Hex nut 19 00053750 Washer 20 00041600 Hex bolt 21 00022230 Retaining ring 22 00041590 Supporting ring 23 01132800 Deflector grey 139 ...

Page 140: ...140 ...

Page 141: ...00054690 Hex bolt 9 00054020 Wing nut 10 00053330 Hex nut 11 00138180 Hex bolt 12 00029170 Bushing 13 01130650 Decal 14 00853730 Star handle 15 00740090 Washer 16 00053350 Hex nut 17 01130730 Belt pulley 18 01130720 Bushing 19 01134320 Narrow V belt 20 01134990 Belt pulley 21 00052420 Dowel pin 22 00054410 Hex bolt 23 00053720 Washer 24 01135010 Angle 25 00051340 Hex nut 141 ...

Page 142: ...rectives 98 37 EEC and to the requirements of the relevant Directive 89 336 EEC For the relevant implementation of the safety and health requirements mentio ned in the Directives the following stan dard s and or technical specification s has have been respected EN 60335 2 72 EN 61000 6 3 EN 61000 6 2 Addison Illinois 30th Sept 2004 Gregory J Rau President EC Declaration of Conformity 142 ...

Page 143: ...ed items become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose Minuteman International Inc assumes no responsibility for any special incidental or consequential damages This limited warrant...

Page 144: ......

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