Minebea Intec Mini FLEXLOCK PR 6143/00N+S Translation Of The Original Installation Manual Download Page 1

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Installation Manual

Translation of the Original Installation Manual

9499 053 14400

Edition 7.5.0

06/09/2020

Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany

Phone: +49.40.67960.303 Fax: +49.40.67960.383

Summary of Contents for Mini FLEXLOCK PR 6143/00N+S

Page 1: ...S 10N S 15N 25N Installation Manual Translation of the Original Installation Manual 9499 053 14400 Edition 7 5 0 06 09 2020 Minebea Intec GmbH Meiendorfer Str 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Fax 49 40 67960 383 ...

Page 2: ...liied personnel In correspondence concerning this product the type name and release number serial number as well as all license numbers relating to the product have to be cited Note This document is partially protected by copyright It may not be changed or copied and it may not be used without purchasing or written permission from the copyright owner Minebea Intec The use of this product constitut...

Page 3: ...t 6 3 2 Additional lift of protection 7 4 Speciications 9 4 1 Equipment supplied 9 4 1 1 PR 6143 00 PR 6143 10 9 4 1 2 PR 6143 15 PR 6143 25 10 4 2 Dimensions 11 4 3 Technical data 15 5 Installation 17 5 1 Prior to mounting 17 5 1 1 Preparing the foundation substructure 17 5 2 Tightening torques 18 5 3 Assembly 18 5 3 1 Safety instructions 18 5 3 2 Pre assembling the Mini FLEXLOCK and load cell 19...

Page 4: ...9 Certiicates 26 Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N Table of contents EN 2 Minebea Intec ...

Page 5: ...en measures for preventing hazards are not followed DANGER Warning of personal injury DANGER indicates death or severe irreversible personal injury which will occur if the corresponding safety measures are not observed Take the corresponding safety precautions WARNING Warning of hazardous area and or personal injury WARNING indicates that death or severe irreversible injury may occur if appropriat...

Page 6: ...environment may occur if appropriate safety measures are not observed Take the corresponding safety precautions Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444 Fax 49 40 67960 474 eMail help minebea intec com Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N 1 Introduction EN 4 Minebea Intec ...

Page 7: ...turning over or being shifted thus eliminating danger to people animals or goods even in the case of a break in a load cell or mounting element Installation and repair work must only be carried out by expert qualiied personnel The mounting kits relect the state of the art The manufacturer does not accept any liability for damage caused by third party system components or due to incorrect use of th...

Page 8: ... position Constrainer Load application Possible direction of movement To ensure the required free moving space of the weighing equipment a maximum of three Mini FLEXLOCK kits may be used to constrain a weighing object Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N 3 Recommendations for installation EN 6 Minebea Intec ...

Page 9: ...stability 3 2 Additional lift of protection To increase the permissible lifting force for the mounting kits with constrainer an additional lift of protection can be installed For this purpose the simplest version requires the following components 1 threaded bar 1 3 nut 2 1 washer 3 Assembly Mount the threaded bar 1 so that it has suicient free moving space in the drill hole Lock the nuts 2 so that...

Page 10: ... kN PR 6143 10S M20 A2 70 190 Nm 60 kN 100 kN PR 6143 15 M30 8 8 1400 Nm 210 kN 280 kN PR 6143 25 M30 8 8 1400 Nm 290 kN 330 kN Recommendation for the washers of M16 threaded bar DIN 7349 d 40 h 6 or ISO 7093 d 50 h 3 Recommendation for the washers of M20 threaded bar DIN 7349 d 44 h 8 or ISO 7093 d 60 h 4 Recommendation for the washers of M30 threaded bar DIN 7349 d 69 h 10 or ISO 7093 d 92 h 6 M...

Page 11: ...ing washer 2 and washer 2 for the equipotential bonding cable supplied with the load cell 6 Centering device 3 pin 7 only for PR 6143 00S and 10S for 0 5 to 10 t Lower load disc order no for 20 to 75 t see Chapter 8 1 8 only for PR 6143 00S and 10S for 0 5 to 10 t Supporting ring order no for 20 to 75 t see Chapter 8 1 9 Lower plate 10 Quick guide not shown 4 Speciications Mini FLEXLOCK PR 6143 00...

Page 12: ... bolt 2 3 Upper load disc 4 Upper plate 5 Screw 2 spring washer 2 and washer 2 for the equipotential bonding cable supplied with the load cell 6 Auxiliary mounting plate 7 Centering device 3 pin 8 Lower plate 9 Quick guide not shown Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N 4 Speciications EN 10 Minebea Intec ...

Page 13: ...4 2 Dimensions PR 6143 00 Right handed thread Left handed thread all dimensions in mm 4 Speciications Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N Minebea Intec EN 11 ...

Page 14: ...PR 6143 10 Right handed thread Left handed thread all dimensions in mm Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N 4 Speciications EN 12 Minebea Intec ...

Page 15: ...PR 6143 15 all dimensions in mm 4 Speciications Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N Minebea Intec EN 13 ...

Page 16: ...PR 6143 25 all dimensions in mm Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N 4 Speciications EN 14 Minebea Intec ...

Page 17: ...capacity of load cell 500 kg to 75 t 500 kg to 75 t Permissible horizontal force max 50 kN max 50 kN Horizontal destructive force 70 kN 70 kN Permissible temperature range 40 C to 100 C 40 C to 100 C Material Weight gross net 15 8 kg 17 1 kg 17 5 kg 19 3 kg Steel galvanized chromated and sealed ROHS compliant Stainless steel 1 4301 acc to DIN EN 10088 3 PR 6143 15N Max capacity of load cell 100 t ...

Page 18: ...N Permissible temperature range 40 C to 100 C Material Steel galvanized chromated and sealed ROHS compliant Weight gross net 101 kg 101 kg Gross weight is determined individually depending on the type of delivery Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N 4 Speciications EN 16 Minebea Intec ...

Page 19: ... of the lower plate of the mounting kit see Chapter 4 2 according to the weighing system arrangement on the foundation substructure If soft iller layers e g made from rubber or plastic material are used between the mounting kit and vessel or between the mounting kit and substructure for vibration dampening or for temperature insulation a load compensating plate must be provided between this soft i...

Page 20: ...or ISO 7093 d 60 h 4 5 3 Assembly 5 3 1 Safety instructions WARNING The vessel may turn over during mounting Securing the vessel against tipping is imperative Use an appropriate lifting jack WARNING Warning of hazardous area and or personal injury The locking washers of the constrainers may only be used once Insert new washers in case they have been damaged or removed Spare parts see Chapter 8 1 N...

Page 21: ...h the stainless steel Mini FLEXLOCK 500 kg to 10 t When installing 20 to 75 t load cells the lower load disc must be used with supporting ring PR 6143 54S for order no see Chapter 8 1 Note Stainless steel load discs are marked with a double groove The following images show a schematic representation of the load cell and upper load disc 1 Clean the load cell base on the lower plate and the recess f...

Page 22: ...0 kg to 10 t Emax 20 to 75 t 4 Insert the load disc in the upper plate and close the assembly unit 5 Connect the upper and lower plates with lexible copper cable supplied with the load cell Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N 5 Installation EN 20 Minebea Intec ...

Page 23: ...et vessel foot 1 The assembly unit must be mounted between two horizontal mounting surfaces For the maximum permissible inclination see Chapter 5 1 1 2 Screw the upper and lower plates on to the foundation and weighing object support using screws and spring washers The relevant tightening torques must be observed see Chapter 5 2 3 Only remove the auxiliary mounting plates once the Mini FLEXLOCK is...

Page 24: ...ed whether the constrainers have suicient clearance if necessary loosen nuts 1 and 3 adjust using the screwed joint 2 and retighten the nuts The free moving space which is required for displacement of the measured object due to thermal expansion vibration etc can be utilized without reducing the measuring accuracy only if the load cell and constraining unit have been installed exactly To avoid for...

Page 25: ...to bottom and around the mounting kit NOTICE Some cleaning agents may not be compatible with the mounting kit material When using cleaning agents ensure that their compatibility with the mounting kit material has been tested and approved see Chapter 4 3 6 Cleaning Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N Minebea Intec EN 23 ...

Page 26: ...ted municipal waste so that it can then be recycled Before disposing of or scrapping the product any batteries should be removed and taken to a suitable collection point Please see our T Cs for further information Service addresses for repairs are listed in the product information supplied with the product and on our website www minebea intec com We reserve the right not to accept products that ar...

Page 27: ...150 kN 100 300 t 7 2 locking washer 15 mm DIN 6799 15 A2 5312 530 78004 8 2 Accessories 8 2 1 Load discs To install the load cell the following load discs are recommended No Description Max capacity Order no 1 Upper load disc standard PR 6143 50N 500 kg 75 t 9405 361 43501 2 Upper load disc PR 6143 50S 500 kg 75 t 9405 361 43502 3 Lower load disc with supporting ring PR 6143 24S 500 kg 10 t 9405 3...

Page 28: ...ion Document no 1 CE marking CE PR 6143 2 Declaration of Performance 002 2019 3 Conformity of the Factory Produc tion Control 2451 CPR EN1090 2014 2089 004 Mini FLEXLOCK PR 6143 00N S 10N S 15N 25N 9 Certiicates EN 26 Minebea Intec ...

Page 29: ...cal approval The standard applies in he following countries Belgium Bulgaria Denmark Germany Estonia Finland France Greece Ireland Iceland Italy Croatia Latvia Lihuania Luxembourg Malta he Neherlands Norway Austria Poland Portugal Romania Sweden Switzerland Slovakia Slovenia Spain he Czech Republic Hungary he United Kingdom and Cyprus ...

Page 30: ...Hamburg Germany 5 System to evaluate and check the constancy of performance of the building product in accordance with Annex V System 2 6 The notified location DVS ZERT GmbH has carried out the first inspection of the plant and in house production control as well as continuous monitoring assessment and evaluation of the in house production control in accordance with system 2 and issued the followi...

Page 31: ...x1 and EN1090 2 execution class EXC2 8 The performance of the product in accordance with numbers 1 and 2 corresponds to the performance declaration in number 7 The manufacturer in accordance with number 4 is solely responsible for creating this performance declaration Signed for the manufacturer and on behalf of the manufacturer by Minebea Intec GmbH Hamburg November 19 2019 Wolf Dieter Schulze Ma...

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Page 36: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com ...

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Minebea Intec Mini FLEXLOCK PR 6143/00N+S, Translation Of The Original Installation Manual

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