Minebea Intec Mini FLEX Installation Manual Download Page 1

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Mini FLEX and Mini FLEXLOCK mounting kits PR 6012/01, ../31, ../41

Installation Manual

Translation of the Original Installation Manual

9499 053 24300

Edition 1.5.0

01/29/2020

Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

Summary of Contents for Mini FLEX

Page 1: ...g kits PR 6012 01 31 41 Installation Manual Translation of the Original Installation Manual 9499 053 24300 Edition 1 5 0 01 29 2020 Minebea Intec GmbH Meiendorfer Str 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Fax 49 40 67960 383 ...

Page 2: ...ified personnel In correspondence concerning this product the type name and release number serial number as well as all license numbers relating to the product have to be cited Note This document is partially protected by copyright It may not be changed or copied and it may not be used without purchasing or written permission from the copyright owner Minebea Intec The use of this product constitut...

Page 3: ...on 8 4 Specifications 9 4 1 Equipment supplied 9 4 1 1 Mini FLEX mounting kits PR 6012 01N and PR 6012 01S 9 4 1 2 Mini FLEXLOCK mounting kits PR 6012 31N and PR 6012 31S 10 4 1 3 Mini FLEXLOCK mounting kits PR 6012 41N and PR 6012 41S 11 4 2 Dimensions 12 4 3 Technical data 14 5 Installation 15 5 1 Prior to mounting 15 5 1 1 Preparing the foundation substructure 15 5 2 Tightening torques 16 5 3 A...

Page 4: ...8 2 1 Lift off protection 23 Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 Table of contents EN 2 Minebea Intec ...

Page 5: ...es for preventing hazards are not followed DANGER Warning of personal injury DANGER indicates death or severe irreversible personal injury which will occur if the corresponding safety measures are not observed Take the corresponding safety precautions WARNING Warning of hazardous area and or personal injury WARNING indicates that death or severe irreversible injury may occur if appropriate safety ...

Page 6: ...nt may occur if appropriate safety measures are not observed Take the corresponding safety precautions Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444 Fax 49 40 67960 474 eMail help minebea intec com Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 1 Introduction EN 4 Minebea Intec ...

Page 7: ...ning over or being shifted thus eliminating danger to people animals or goods even in the case of a break in a load cell or mounting element Installation and repair work must only be carried out by expert qualified personnel The mounting kits reflect the state of the art The manufacturer does not accept any liability for damage caused by third party system components or due to incorrect use of the...

Page 8: ...ll and constrainer arrangement Examples Key Do not constrain this position Constrainer Load application Possible direction of movement Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 3 Recommendations for installation EN 6 Minebea Intec ...

Page 9: ...ng kits are available for weighing points without constrainers Alternatively the constrainer can simply be removed With elastic constructions it may be necessary to deviate from this recommendation in order to guarantee the weighing object has sufficient stability 3 2 Mounting aid Example PR 6012 31 The auxiliary mounting plate 1 is intended to facilitate installation of the mounting kit and load ...

Page 10: ... has sufficient free moving space in the drill hole Lock the nuts 2 so that there is a remaining distance A from the washer 3 A 2 mm This distance is essential to avoid force shunts The required tightening torques are given in the following table Mounting kit Threaded bar nuts Property class Tightening tor que Perm overall lift off force PR 6012 31 with PR 6012 53S M12 A2 70 56 Nm 20 kN PR 6012 41...

Page 11: ...N and PR 6012 01S No Description 1 Upper plate 2 Lower plate 3 Screw 2 spring washer 2 and washer 2 for the equipotential bonding cable supplied with the load cell 4 Quick guide not shown 4 Specifications Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 Minebea Intec EN 9 ...

Page 12: ... Constrainer with joint head 2 screwed joint nut 2 joint pin 2 and lo cking washer 2 4 Screw 2 spring washer 2 and washer 2 for the equipotential bonding cable supplied with the load cell 5 Lower plate 6 Quick guide not shown Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 4 Specifications EN 10 Minebea Intec ...

Page 13: ... Constrainer with joint head 2 screwed joint nut 2 joint pin 2 and lo cking washer 2 4 Screw 2 spring washer 2 and washer 2 for the equipotential bonding cable supplied with the load cell 5 Lower plate 6 Quick guide not shown 4 Specifications Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 Minebea Intec EN 11 ...

Page 14: ...4 2 Dimensions PR 6012 01 all dimensions in mm Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 4 Specifications EN 12 Minebea Intec ...

Page 15: ...anded thread Left handed thread all dimensions in mm PR 6012 41 Right handed thread Left handed thread all dimensions in mm 4 Specifications Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 Minebea Intec EN 13 ...

Page 16: ... displace ment max 4 mm max 4 mm Permissible temperature range 40 C 100 C 40 C 100 C Material Steel S235 with galv zinc coating passivated and sealed RoHS compliant Stainless steel 1 4301 ac cording to DIN EN 10088 3 AISI 304 Weight net gross 6 64 kg 7 00 kg 6 64 kg 7 00 kg Mini FLEXLOCK mounting kits PR 6012 41N and PR6012 41S PR 6012 41N PR 6012 41S Maximum capacity of load cell 500 kg 10 t 500 ...

Page 17: ...angement on the foundation substructure Generate the drilling pattern of the upper plate of the mounting kit see Chapter 4 2 according to the weighing system arrangement for each vessel lug or vessel foot If soft filler layers e g made from rubber or plastic material are used between the mounting kit and vessel or between the mounting kit and substructure for vibration dampening or for temperature...

Page 18: ...endation for the washers of M8 mounting screws DIN 7349 d 21 h 4 or DIN 9021 or ISO 7093 2 d 24 h 2 Recommendation for the washers of M12 mounting screws DIN 7349 d 30 h 6 or DIN 9021 or ISO 7093 2 d 37 h 3 5 3 Assembly 5 3 1 Safety instructions WARNING The vessel may turn over during mounting Securing the vessel against tipping is imperative Use an appropriate lifting jack WARNING Warning of haza...

Page 19: ...e load cell with a flexible copper strap included in the load cell equipment During any additional electrical welding work near the load cell Disconnect the load cell cables Bypass the load cell using the flexible copper strap Make sure that the grounding clamp of the welding set is fitted as closely as possible to the welding joint 5 Installation Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 ...

Page 20: ...the property classes and tightening torques of the screws 2 and the property classes of the washers 3 refer to Chapter 5 2 2 Carefully position the vessel with mounting kit on the foundation substructure 8 using the mounting drill holes 3 Fasten the lower plate 7 to the foundation substructure 8 and make sure that the plates are in parallel and seated vertically above each other It is essential to...

Page 21: ...object 6 Remove the auxiliary mounting plate 1 7 Use the appropriate lifting gear to lift the weighing object so that the load cell 9 can be inserted with the load disc 10 8 Load the load cell slowly It is essential to ensure that the load cell is vertical and not jammed after loading 9 If necessary re adjust the upper plate 4 and the lower plate 7 10 If necessary adjust the additional lift off pr...

Page 22: ... and 4 adjust using the screwed joint 1 and retighten the nuts Right handed thread Left handed thread The free moving space which is required for displacement of the measured object due to thermal expansion vibration etc can be utilized without reducing the measuring accuracy only if the load cell and constraining unit have been installed exactly To avoid force shunts all incoming and outgoing lin...

Page 23: ...m and around the mounting kit NOTICE Some cleaning agents may not be compatible with the mounting kit material When using cleaning agents ensure that their compatibility with the mounting kit material has been tested and approved see Chapter 4 3 6 Cleaning Mini FLEX and Mini FLEXLOCK mounting kits PR 6012 01 31 41 Minebea Intec EN 21 ...

Page 24: ...cipal waste so that it can then be recycled Before disposing of or scrapping the product any batteries should be removed and taken to a suitable collection point Please see our T Cs for further information Service addresses for repairs are listed in the product information supplied with the product and on our website www minebea intec com We reserve the right not to accept products that are contam...

Page 25: ...stallation of additional lift off protection No Description Order no 1 Optional extension of lift off protection M12 for PR 6012 31 Equipment supplied 1 threaded bar M12 120 A2 70 3 nut DIN 934 M12 A2 70 1 washer ISO 7090 12 200 HV A2 1 washer ISO 7093 12 A2 9405 360 12532 2 Optional extension of lift off protection M16 for PR 6012 41 Equipment supplied 1 threaded bar M16 120 A2 70 3 nut DIN 934 M...

Page 26: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com ...

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