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Pulse-Width Modulated, Adjustable Speed Drives for DC Brush Motors

USER’S MANUAL

XP-AC SERIES

MODELS

XP02-115AC

XP05-115AC

XP10-115AC

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Summary of Contents for XP-AC Series

Page 1: ...Pulse Width Modulated Adjustable Speed Drives for DC Brush Motors USER S MANUAL XP AC SERIES MODELS XP02 115AC XP05 115AC XP10 115AC...

Page 2: ...ut notice Minarik Corporation and its Divisions make no warranty of any kind with respect to this material including but not limited to the implied warranties of its merchantability and fitness for a...

Page 3: ...oper grounding over current protection thermal protection and enclosure Follow sound maintenance procedures It is possible for a drive to run at full speed as a result of a component failure Install a...

Page 4: ...ter 5 Connections 6 Voltage Follower 7 Operation 8 Startup 8 Line starting and line stopping 8 Decelerating to a stop 9 Dynamic braking 10 Calibration 12 MAX SPD 12 ACCEL DECEL 12 IR COMP 12 CURRENT L...

Page 5: ...16 Connection to other Minarik devices 17 Leader follower application 18 Single speed potentiometer control of multiple drives 18 Reversing 19 Troubleshooting 20 Replacement Parts 23 Limited Warranty...

Page 6: ...URRENT LIMIT and IR COMP Settings 14 Fig 8 Multiple Fixed Speeds 15 Fig 9 Adjustable Fixed Speeds using Potentiometers in Series 15 Fig 10 Independent Adjustable Speeds 16 Fig 11 RUN JOG Switch Connec...

Page 7: ...oltage Range isolated S1 to S2 Input Impedence S1 to S2 with 5 VDC input Speed Regulation Safety Certification Ambient Temperature Range chassis drive Weight XP02 115AC XP05 115AC XP10 115AC 115 VAC 1...

Page 8: ...DC IN DC IN R501 R504 R502 CURRENT LIMIT MAX SPEED ACCEL DECEL IR COMP R503 C501 S3 S2 S1 H W L A 1 03 26 1 35 34 0 19 5 SIX MOUNTING SLOTS 0 19 5 WIDE x 0 34 9 DEEP MODEL XP02 115AC XP05 115AC XP10 1...

Page 9: ...5 mm wide slots in the chassis accept 8 pan head screws Fasten either the large base or the narrow flange of the chassis to the subplate The Chassis must be earth grounded Use a star washer beneath th...

Page 10: ...ove 5 ADC Use Minarik part number 223 0159 All other chassis drives have sufficient heat sinking in their basic configurations Use a thermally conductive heat sink compound such as Dow Corning 340 Hea...

Page 11: ...unwanted electrical noise If speed adjust potentiometer wires are longer than 18 in 457 mm use shielded cable Keep speed adjust potentiometer wires separate from power leads L1 L2 A A m WARNING Be sur...

Page 12: ...aft protruding from the front of the motor If this is opposite of the desired rotation simply reverse the wiring of A and A with each other A A DC IN DC IN R501 R504 R502 CURRENT LIMIT CW 10K Speed Ad...

Page 13: ...achieve greater linearity and control use an interface device such as Minarik model PCM4 to scale the analog input voltage Follow the same wiring guidelines used for speed adjust potentiometer wiring...

Page 14: ...tiometer is turned CW or the voltage signal is increased Continue until the desired speed is reached Remove AC line voltage from the drive to coast the motor to a stop If the motor or drive does not p...

Page 15: ...the switch between S1 and S2 to stop the motor from set speed Open the switch to accelerate the motor to set speed The ACCEL DECEL trimpot setting determines the rate at which the motor accelerates a...

Page 16: ...switch rated for at least the maximum DC armature voltage and maximum braking current For the most reliable control scheme use a relay with a delay on the make for the motor and use a relay with a del...

Page 17: ...ADC 3 5 ADC 5 10 ADC 10 17 ADC Minimum Dynamic Brake Resistor Value 1 ohm 5 ohm 10 ohm 20 ohm 40 ohm Recommended Dynamic Brake Resistor Sizes Minimum Dynamic Brake Resistor Wattage 1W 5W 10W 20W 50W F...

Page 18: ...s the time the motor takes to ramp to a higher or lower speed See Specifications on page 1 for approximate acceleration times The ACCEL DECEL setting is factory set to its minimum value full CCW Turn...

Page 19: ...inimum full CCW Connect power to the drive The motor should remain stopped Lock the motor armature Be sure that the motor is firmly mounted Set the speed adjust potentiometer to maximum full CW Adjust...

Page 20: ...AC 1 2 HP 90 VDC 5 ADC 1 3 HP 90 VDC 3 5 ADC 1 4 HP 90 VDC 2 7 ADC CURRENT LIMIT IR COMP CURRENT LIMIT IR COMP CURRENT LIMIT IR COMP XP10 115AC CURRENT LIMIT IR COMP CURRENT LIMIT IR COMP CURRENT LIMI...

Page 21: ...R3 R4 Total Series Resistance 10K Ohms Figure 8 Multiple Fixed Speeds Adjustable speeds using potentiometers in series Replace the speed adjust potentiometer with a single pole multi position switch...

Page 22: ...20K ohm CW 20K ohm Figure 10 Independent Adjustable Speeds RUN JOG switch Using a RUN JOG switch is recommended in applications where quick stopping is not needed and frequent jogging is required Use...

Page 23: ...Application Notes 17 Connections to other Minarik devices DLC600 XP AC SERIES DRIVE S1 S2 S3 S2 S1 PCM4 XP AC SERIES DRIVE 1 2 S3 S2 S1 Figure 12 Connecting an XP AC Series Drive to a PCM4 or DLC600...

Page 24: ...02 10K Ohm optional Follower Drive Leader Drive A1 9 8 2 1 S2 S1 7 A2 Figure 13 Leader Follower Application Single speed potentiometer control of multiple drives Multiple drives can be controlled with...

Page 25: ...mum DC armature voltage and maxi mum braking current Wait for the motor to stop completely before switching it to either the forward or reverse direction See the Dynamic braking section for sizing the...

Page 26: ...t and in good condition Verify that there are no short circuits or grounded connections Check that the drive s rated armature output is consistent with the motor rating Motor does not run Check for bl...

Page 27: ...oo fast at the maximum speed setting Check that the MAX SPD setting is not set too high Motor runs in the opposite direction Remove AC line voltage Reverse connections to the motor armature Motor slow...

Page 28: ...eshooting Motor only runs at full speed Check that S2 and S3 are not shorted together For additional assistance contact your local Minarik Drives distributor or the factory direct 800 MINARIK or 800 6...

Page 29: ...otentiometer Kit 202 0066 XP05 115AC C501 1000 F 200 V Capacitor 011 0096 D501 16 A 300 V Diode 071 0054 Q501 502 Power MOSFET 070 0043 R501 502 0 05 Ohm 5 W Resistor 032 0113 R503 8 2 K Ohm 5 W Resis...

Page 30: ...24 NOTES...

Page 31: ...imitations of Liability In the event of any claim for breech of any of the Corporation s obligations whether express or implied and particularly of any other claim or breech of warranty contained in P...

Page 32: ...MINARIK DRIVES www minarikdrives com 14300 De La Tour Dr South Beloit IL 61080 Phone 800 MINARIK 646 2745 Fax 815 624 6960 Document Number 250 0219 Revision 1 Printed in the U S A August 2006...

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