Milnor 6464TG1L Installation Manual Download Page 1

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Published Manual Number/ECN: MAI7676RDE/2022182A

• Publishing System: TPAS2
• Access date: 05/02/2022
• Document ECNs: Latest

Installation

7676TG1L/R (RA)

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Summary of Contents for 6464TG1L

Page 1: ...anual Number ECN MAI7676RDE 2022182A Publishing System TPAS2 Access date 05 02 2022 Document ECNs Latest Installation 7676TG1L R RA PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

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Page 3: ...embly and Setting BIPD6I02 20160914 34 Lifting Brackets BMP040074 2020414A 36 Dryer to Dryer Mounting Parts BMP040075 2020414A 38 Pedestal Base 7676 8282 Dryers BMP040068 2016445A 41 Unload Bridge Installation BMP070009 2020432A 43 Firebox Air Duct Tee BMP160036 2016445A 44 Air and Ductwork Requirements for Milnor Pass through Dryers BIPDGI01EN 20171009 51 Utility Requirements For Gas Steam and Th...

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Page 5: ...ical attack are not covered by this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previous...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...tities Table 1 Trademarks AutoSpot GreenFlex MilMetrix PulseFlow CBW GearTrace MilTouch RAM Command Drynet GreenTurn MilTouch EX RecircONE E P Express Hydro cushion MILRAIL RinSave E P OneTouch Mentor Miltrac SmoothCoil E P Plus Mildata PBW Staph Guard Gear Guardian Milnor End of document BNUUUU02 IBNUUUU02 2021104A BNUUUU02 0000158094 F 2 3 3 21 9 47 AM Released 3 ...

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Page 9: ...Safety 1 5 ...

Page 10: ...restricted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed ...

Page 11: ...rovided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the M...

Page 12: ...ismember you Do not attempt to open the door or reach into the cylinder until the cylinder is stopped Do not touch goods inside or hanging partially outside the turning cylinder Know the location of all emergency stop switches pull cords and or kick plates and use them in an emergency to stop machine motion Know the location of the main machine disconnect and use it in an emergency to remove all e...

Page 13: ...e Hazards Operating the machine with an inoperative safety device can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device Request authorized service WARNING 12 Electrocution and Electrical Burn Hazards Electric box doors Operating the machine with a...

Page 14: ... or malfunctioning machine Request authorized service Do not attempt unauthorized servicing repairs or modification Do not use the machine in any manner contrary to the factory instructions Use the machine only for its customary and intended purpose Understand the consequences of operating manually CAUTION 18 Goods Damage and Wasted Resources Entering incorrect cake data causes improper processing...

Page 15: ... OSHA standard in the absence of any other overriding standard WARNING 21 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electrocution and crushing Do not enter the cylinder until it has been thoroughly purged flushed drained cooled and immobilized End of BI...

Page 16: ...82TG1L 8282TG1R Notice 1 This information may apply to models in addition to those listed above It applies to paper tags It does not apply to the vinyl or metal safety placards which must remain permanently affixed to the machine and replaced if no longer readable Paper tags on the machine provide installation guidelines and precautions The tags can be tie on or adhesive You can remove tie on tags...

Page 17: ...mark of tester B2TAG94078 Do not forklift here do not jack here do not step here whichever applies B2TAG94079 Rig for crane lifting either 3 point or 4 point depending on the number of lifting eyes provided using a steep angle on the chains closer to vertical than horizontal B2TAG94081 Motor must rotate in this direction On single motor washer extractors and centrifugal extractors the drive motor ...

Page 18: ...e bolted together B2T2002013 Do not start the machine until shipping restraints are removed This tag will appear on the outside of the machine to alert you to the presence of internal shipping restraints A tag will also appear on the restraint to help identify it Most but not all shipping restraints display the color red Some shipping restraints are also safety stands Do not discard these B2T20070...

Page 19: ... Right Model Plan View Typical Rear View Y 10 10 10 10 10 40 20 30 20 PELLERIN MILNOR CORPORATION Notes 1 Replace placard immediately if removed or unreadable 2 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Safety Placard Use and Placement 5040 5050 6450 6458 6464 7272 7676 and 8282 Dryers BMP040034 2021211A 15 ...

Page 20: ... numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Use and Placement PELLERIN MILNOR CORPORATION Page 2 2 All 20 01 10377A NPLT ELEC HAZARD LG TCATA COMPONENTS all 10 01 10451B NPLT DRYER WARNINGS TCATA all 30 01 10375B NPLT ELEC HAZARD SMALL TCATA all 40 01 10699A NPLT SERV HZRD PLYEST TCATA BMP040034 2021211A Safety Placard Use and Place...

Page 21: ...View Typical Rear View Y 10 10 10 10 10 20 30 30 20 PELLERIN MILNOR CORPORATION Safety Placard Use and Placement ISO 5040 5050 6450 6458 6464 7272 7676 and 8282 Dryers Notes 1 Replace placard immediately if removed or unreadable 2 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws ISO Placards shown on this page BMP04003...

Page 22: ...s belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Use and Placement PELLERIN MILNOR CORPORATION Page 2 2 BMP040035 2021211A Safety Placard Use and Placement ISO COMPONENTS all 20 01 10377 NPLTE WARNING 4X4 All 10 01 10451X NPLT DRYER WARNINGS ISO all 30 01 10375 NPLTE WARNING 2X2 5040 5050 6450 6458 6464 72...

Page 23: ...and Alone Dryers and used on the side opposite the blower 4 5 6 7 8 9 10 3 Side Doors Prior to 2014 See BMP020051 Side Doors after 2014 See BMP160009 6 21 22 Page 1 4 PELLERIN MILNOR CORPORATION Guards Covers 6450 6458 6464 7272 7676 8282 Dryers BMP040072 2021211A 25 19 ...

Page 24: ...Bearing Cover Short Shroud Bearing Cover 20 11 13 12 15 16 13 23 24 Short shroud Page 2 4 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Guards Covers BMP040072 2021211A 6450 6458 6464 7272 7676 8282 Dryers 20 ...

Page 25: ...282 HOUSE SIDE PANEL AC 4 07 72029 6464 HOUSE SIDE PLATE UPPER B 5 07 71435 6458 LINT SIDE LOWER COVER E 4 07 85397 7676 HOUSE SIDE PLATE D 4 07 81398 7272 HOUSE SIDE PLATE UPPER D 5 07 81435 7272 BLOW SIDE LOWER COVER AC 5 07 72028 6464 LOWER SIDE COVER ABC 6 W7 71205A 64 DRYER FRONT COSMETIC LOWER DOOR WELD D 6 07 81205 7272 FRONT COSM LOWER DOOR B 3 A77SC001 6458 LOWER SIDE COVER ASSY C 3 A77SC...

Page 26: ...18 07 88117 8282 GUIDE ROLLER COVER ABCDE 18 W7 50129 64 DRYER GUIDE ROLLER COVER DEF 20 A79BA002 72 76 82 DRYER BLOWER BELT GUARD ASSY all 21 27A108A HINGE LIFTOFF LH EMKA 1056 U62 BLACK all 22 27A108B HINGE LIFTOFF RH EMKA 1056 U63 BLACK DE 23 W7 71317B 6458 BRNG CVR SHORT LEFT SHORT SHROUD A 20 A7 50268C 6450 LF BLWR BELT GUARD ASMBLY ANGLED LEFT BC 20 A77BA002 64 DRYER BLOWER BELT GUARD ASSY D...

Page 27: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Side Doors 5050 6450 6458 6464 7676 8282 Dryers 1 2 3 5 6 6 3 4 Side Doors used on Dryers since 2014 BMP160009 2016445A 23 ...

Page 28: ...SD018A 5050 DOOR ASSY W O LOCK B 1 A77SD030A 6450 SIDE DOOR ASSY W O LOCK C 1 A77SD017A 6458 HINGED SIDE DOOR ASSY W O LOCK D 1 A77SD023A 6464 HINGED SIDE DOOR ASSY W O LOCK E 1 A79SD022 7676 HINGED SIDE DOOR W O LOCK ASSY F 1 A82SD001A 8282 SIDE DOOR W O LOCK A 2 A74SD018 5050 DOOR ASSEMBLY W LOCK B 2 A77SD030 6450 SIDE DOOR ASSY W LOCK C 2 A77SD017 6458 HINGED SIDE DOOR ASSY W LOCK D 2 A77SD023 ...

Page 29: ...load Shrouds 6458TG1L R TS1L R 6464TG1L R TS1L R 7676TG1L R 8282TG1lL R PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Short Shroud Standard Shroud Short Shroud Standard Shroud 1 1 1 1 2 2 2 2 4 4 4 4 3 3 14 3 5 5 5 5 5 5 5 6 6 7 8 9 10 typical hardware all shrouds 11 14 13 12 25 ...

Page 30: ... 7676 UNLOAD SHROUD LEFT D 2 07 81505A 7272 UNLOAD SHROUD LF SHORT EF 2 07 88123A 8282 SHROUD SHORT CHAMFER LT A 3 07 71152 6458 UNLOAD SHROUD BACK PLT B 3 07 71506 6458 UNLOAD SHROUD BACK SHT C 3 07 85152 7676 UNLOAD SHROUD BACK PLT D 3 07 85152A 7676 UNLD SHROUD BACK SHORT EF 3 07 88121 8282 UNLOAD SHROUD EXTENSION BACK AB 4 07 71154 6458 GAS PIPE SUPP PLT CB 4 07 85154 7676 SHROUD GAS PIPE SUPP...

Page 31: ...Installation 2 27 ...

Page 32: ...MOVE TO FOOTPAD LOCATIONS TO NEXT FOOTPAD Z Y Z Z Z Z Y Y Y 90 90 MARK POINT LASER LEVEL LEVEL ROD FOOTPAD HIGHEST POINT FOOTPAD HIGHEST POINT FOOTPAD HIGHEST POINT MINIMUM GROUT 1 25mm MINIMUM GROUT 1 25mm MINIMUM GROUT 1 25mm FOOT PAD FOOT PAD GROUT GROUT SHIM SHIM GROUT GROUT GROUT SYSTEM ZERO LINE SYSTEM ZERO LINE SYSTEM ZERO LINE SYSTEM ZERO LINE DRYER REFERENCE LINE DRYER REFERENCE LINE RAIL...

Page 33: ...damage carriers are liable for concealed damage Do not hesitate to file a claim with the carrier if the machine has been damaged in any way during shipment Milnor will be glad to assist you in filing your claim but is not responsible for shipping damage to the machine once it has been delivered to the carrier in good condition 2 Lifting brackets are provided on the top of the house and are tagged ...

Page 34: ...Setting PELLERIN MILNOR CORPORATION Figure 1 Front Lifting Bracket Figure 2 Rear Lifting Bracket Figure 3 Spreader Bar Between Front Lifting Plates Figure 4 Apply sealing foam to left house before setting into position 30 ...

Page 35: ...e floor and or all other support components must have sufficient strength and rigidity with due consideration for the natural or resonant frequency thereof to withstand the fully loaded weight of the machine including the wet goods and any repeated sinusoidal rotating forces generated during its operation Determining the suitability of floors foundations and other supporting structures normally re...

Page 36: ...l be located The system Zero Line or Z is 1 25MM above the highest point 2 Install the anchor bolts 3 Level with leveling bolts until the bottom of the pedestal feet are on System Zero Line or Z Level both left to right and front to back 4 Use a carpenter s level to verify that the machine is level 5 Dryer feet must be grouted Grout all footpads 6 Tighten all foundation bolts until they contact th...

Page 37: ...to machine leg bracket Adjacent front lift plates showing installed spacers and bolts Lift plate spacer 3 5 Check Cylinder Interior Check the interior of the perforated cylinder for smoothness before placing the machine in service Milnor cannot accept claims for damage to the cylinder s smooth finish after the machine has been placed in service End of BIPD6I02 33 ...

Page 38: ...TS1L R 6450TG1L R 6458TG1L R TS1L R 6464TG1L R TS1L R 7272TG1L R TS1L R 7676TG1L R 8282TG1L R View A A Typical Lifting Bracket Hardware 5 6 7 8 9 8 9 4 Typical 8 9 11 11 11 11 4 PLACES 12 13 13 13 10 Typical 2 1 1 1 3 7676TG1L shown A A Figure 1 5040 5050 6450 6458 6464 7272 7676 and 8282 Dryers 7676 Shown Figure 2 8282 Dryers 34 ...

Page 39: ...71315B 6450 DRYER LIFT BRKT 44 50 ABDE 1 07 71315 DRYER LIFT BRKT STANDARD 41 50 H 1 07 88092 8282 DRYER LIFT BRKT FG 1 07 85315A DRYER LIFT BRKT TALL 51 50 AB 2 07 44075 5040 LIFT BRKT LONG SPREADER FG 3 07 71183B DRYER REAR CHANNEL LIFTING BRACKET A F 4 07 71439 6458 RAILSUPP CORNER BRKT H 3 07 88096 8282 VT LIFTING BRKT all 5 15K173A HXCAPSCR 1 2 13UNC2AX1 75 GR5 AB 3 07 44076 5040 REAR LIFTING...

Page 40: ...d right machines on the rear of the house and to join the pedestal legs Covers for nameplate and emergency stop replacement PELLERIN MILNOR CORPORATION Dryer to Dryer Mounting Parts right machine shown in photo Sealing foam is applied to the right side of the left machine of the pair only The dashed line shows where to apply the foam 2 1 2 Dryer to Dryer Mounting Parts 5040 5050 6450 6458 6464 727...

Page 41: ...unting Parts PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS All 1 60A008A 1 X 1 NEO SPONGE ADH all 7 07 71310 6458 DRYER TO DRYER MNT SHIM all 5 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 2 07 71309 6458 DRYER TO DRYER MNT BKT all 4 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 3 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P all 6 15K125 HEXCAPSCR 3 8 16UNC2AX2 5 GR5 all 9 03 CC3X4 COVER PLT DRYER E STOP RPLCMNT al...

Page 42: ...se 7272TG1L R TS1L R 7676TG1L R 8282TG1L R PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Bumper Guard Bolts 23 24 places 20 Typical 3 8 Bolts 15 16 16 17 18 1 2 3 4 8 5 6 9 9 10 11 7 12 14 13 19 20 20 21 22 Typical Typical House 38 ...

Page 43: ...H 2 W7 85050A WLMT 7676 FRONT LEFT STD PED J 2 W7 85054A WLMT 7676 FORNT LEFT 17 50 PED K 2 W7 85052A WLMT 7676 FRONT LEFT 21 PED L 2 W7 88201A 8282 FRONT LEFT STD PEDESTAL A 3 W7 81379 7272 NEG 3 5 PED REAR RIGHT WELD B 3 W7 71321 7272 NO PED REAR RIGHT WELD C 3 W7 71323 7272 3 5 PED REAR RT WELD D 3 W7 71337 7272 14 00 PED REAR RIGHT E 3 W7 71341 7272 17 5 PED REAR RT WELD F 3 W7 71363 7272 24 5...

Page 44: ...L DVR LOW A K 10 07 85049 7676 DRYER BASE FILL UPPER RIGHT L 10 07 88210 8282 DRYER BASE FILL UPPER RIGHT A K 11 07 85049A 7676 DRYER BASE FILL UPPER LEFT L 11 07 88210A 8282 DRYER BASE FILL UPPER LEFT all 12 07 71579 DRYER JACKING BOLT WASHER all 13 15K226 HXTAPSCR 5 8 11UNC2AX3 GR5 ZIN all 14 15G238N HXLOCKNUT NYL 5 8 11UNC STL all 15 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 16 15U240 FLATWASHE...

Page 45: ... PELLERIN MILNOR CORPORATION BMP070009 2020432A Unload Bridge Installation 5040 5050 6450 6458 6464 7272 7676 8282 Dryers Mounting Bracket 001 Mounting Bracket 001 Plastic sheeting length as specified Plastic sheeting requires field innovation to support it between Dryers 41 ...

Page 46: ... relate the parts list to the illustration Parts List Unload Bridge Installation PELLERIN MILNOR CORPORATION Page 2 2 D 6464 DRYERS F 7676 DRYERS E 7272 DRYERS G 8282 DRYERS G 1 07 88094 8282 UNLOAD BRIDGE TO CONV COMPONENTS AB 1 07 44230 5040 UNLOAD BRIDGE TO CONV CD 1 07 71568 6458 UNLOAD BRIDGE TO CONV EF 1 07 71569 7272 UNLOAD BRIDGE TO CONV REFERENCE A 5040 DRYERS B 5050 DRYERS C 6450 6458 DR...

Page 47: ...relate the parts list to the illustration Parts List Firebox Air Duct Tee ASSEMBLIES A A74AD001 5050 FB AIR DUCT TEE 5040 5050 B A77AD001 6458 FB AIR DUCT TEE 6450 6458 6464 C A79AD001 7676 FB AIR DUCT TEE 7272 7676 D A82AD001 8282 FB AIR DUCT TEE 8282 COMPONENTS A 1 W7 44394 5050 FB AIR DUCT TEE WLMT B 1 W7 72197 6458 FB AIR DUCT TEE WLMT C 1 W7 85194 7676 FB AIR DUCT TEE D 1 W7 88230 8282 FB AIR...

Page 48: ...d by all external components that the main air must pass through examples ductwork lint filters rooftop ventilators must be between 0 zero and 0 5 inch water column 125 Pascals For gas dryers it is necessary to supply a sufficient quantity of air to the room where the dryers are located to replenish the combustion air taken in by the dryers and to prevent a low pressure condition in the room Note ...

Page 49: ...s fabricated from galvanized sheet steel must have the following material thickness Round duct 20 gauge Rectangular duct 16 gauge It can be necessary to increase material thickness and use stiffeners for long duct lengths large duct sizes transitions and elbows Duct material must be able to withstand any corrosive forces imposed by the laundry environment Galvanized sheet steel is usually sufficie...

Page 50: ...n 1 2 2 3 2 Transitions and Elbows Use smooth gradual transitions For calculations consider any transition with a taper less than 7 5 degrees as straight duct Consider a gradual transition that connects the main air inlet or exhaust outlet on the dryer to a larger size duct as the larger duct size See Figure 1 For round duct prefer elbows with radius Rl Do not use a smaller radius than Rs Prefer e...

Page 51: ...ters Long length ft feet M meters Air flow scfm standard cubic feet per minute nlpm normal liters per minute Air velocity fpm feet per minute mpm meters per minute Pressure drop iwc inches water column Pa Pascals 3 1 Duct Components and Their Pressure Drops Table 2 gives selected round and rectangular duct sizes for each dryer model in straight lengths and 90 degree elbows If it is necessary to us...

Page 52: ...559 20 508 19 483 0 30 245 0 09 22 0 06 15 0 18 45 0 14 35 14 25 362 0 12 30 6458 6464 8500 240693 2400 732 26 660 24 610 23 584 0 30 245 0 09 22 0 06 15 0 18 45 0 14 35 23 584 0 08 20 23 584 33 838 31 787 24 610 31 787 30 762 25 635 30 762 28 75 730 26 660 28 711 28 711 27 686 27 686 27 25 692 28 711 26 660 26 75 679 30 762 25 635 24 5 622 31 787 24 610 23 75 603 72072 with tower 10000 283168 210...

Page 53: ...aust duct This example uses 26 inch 660 mm diameter round duct FP Fire protection per construction codes GT Gradual transitions Treat as straight duct of the same size as their larger end ID Inlet duct This example uses 24 inch 610 mm high by 23 inch 584 mm wide rectangular duct NS No screen on inlet duct fresh air intake SE Smooth elbows six or more segments This example uses large radius elbows ...

Page 54: ... PD3 PDn PDF Where PDT Total external pressure drop PD1 Pressure drop for the most upstream inlet end component PD2 PD3 Pressure drop for each next duct component in sequence PDn Pressure drop for the most downstream exhaust end component PDF Pressure drop contributed by the external lint collection system if any The following examples calculate the total pressure drop for the layout shown in Figu...

Page 55: ...ur machine The connections which may be required depending on machine model and options are 1 Piped inlets and outlets heating fuel natural gas propane steam or thermal oil sprinkler cold water compressed air gas line vent gas test tap steam condensate return vacuum breaker drain 2 Ducted inlets and outlets main air intake main air exhaust 3 Electric power connections and removal of related shippi...

Page 56: ... superseding directive Install a minimum 1 2 inch NPT plugged tap accessible for test gauge connection immediately upstream of the gas supply connections to the dryer Install vent lines on any regulator vents and vent this gas to the outdoors WARNING Explosion Fire and Machine Damage Hazards Excessive gas pres sure can damage gas train components possibly resulting in the release of gas Make sure ...

Page 57: ...or 64050_ 6458_ or 64058_ 6464_ or 64064_ Newer gas dryer models the first table include the 5050_ or 50050_ models which are only available with the air heat burner design the 6450_ or 64050_ 7676_ and 8282_ models which are only available with the ratio air burner design and the 6458_ or 64058_ and 6464_ or 64064_ models which are available with either burner design Older dryer models the sec on...

Page 58: ...r column Combustion non ducted ambient air intake with air heat burner natural gas and propane models Maximum scfm cu m min to blower 250 7 715 20 715 20 715 20 n a n a Maximum scfm cu m min to fire box 400 11 500 14 500 14 500 14 n a n a Total 650 18 1 215 34 1215 34 1215 34 n a n a Combustion non ducted ambient air intake with ratio air burner natural gas and propane models Maximum scfm cu m min...

Page 59: ...ting Per document BNDGUI01 Air and Ductwork Require ments for Milnor Pass through Dryers Sprinkler water inlet Minimum 35 PSI 2 4 ATU Must reliably provide 60 USg 227 liters per minute for fire safety Compressed air inlet Clean and dry 85 PSI 5 8 ATU to 110 PSI 7 5 ATU Compressed air inlet for optional internal lint filter 85 PSI 5 8 ATU to 110 PSI 7 5 ATU Air usage estimate 110 scf 3 1 cubic mete...

Page 60: ...Blower Shipping Bracket and Reconnect Motor Contactor Coil page 6 CAUTION Risk of malfunction and damage Wiring errors can cause damage and incorrect operation Label all wires if you must disconnect them to service the control 2 2 Remove Blower Shipping Bracket and Reconnect Motor Contactor Coil BNDUUI01 C11 0000243300 A 7 A 3 1 2 20 1 40 PM Released The machine was shipped with a blower shipping ...

Page 61: ...ine the sizes of these fuses or circuit breakers and wires 2 4 Control Connections BNDUUI01 C13 0000243296 A 7 A 3 1 2 20 1 40 PM Released Refer to the layout drawings for your laundering system 3 Bumper Guard Installation BNDUUI01 C14 0000243322 A 7 A 3 1 2 20 1 40 PM In Work The machine is supplied with bumper guards which must be installed on the rear of the machine when the machine is on site ...

Page 62: ...lnor Corporation Figure 3 Bumper Guard Installation Where to install bumpers Legend A Bumper guards B Height determined by user End of document BNDUUI01 Utility Requirements For Gas Steam and Thermal Oil Dryers 58 ...

Page 63: ...l make the necessary adjustments to change a measured pressure to match a specified value Some terms used in this instruction are gas train the group of valves and related components that controls the flow of natural gas or propane into the dryer flame control an electronic module that monitors and maintains a safe flame Milnor system dryers use two brands of flame control Fireye primarily for the...

Page 64: ...arting conditions n a See Section 7 1 Step 1 Set the starting conditions page 8 2 Static incoming gas pressure 2 GGS 30 75 30 75 25 62 25 62 40 100 40 100 40 100 40 100 3 Pilot gas regulator GGP 3 0 7 5 1 3 3 2 3 7 5 3 7 5 3 7 5 3 7 5 3 7 5 3 7 5 4 Pilot flame GGP 2 5 6 2 2 5 6 2 2 5 6 2 2 5 6 2 2 5 6 2 2 5 6 2 2 5 6 2 2 5 6 2 5 Enable heating n a 6 Differential air pres sure range GRH and GRL n a...

Page 65: ... 1 2 3 1 2 3 1 7 4 2 1 7 4 2 1 5 3 7 1 5 3 7 Maximum main gas pressure none 40 100 40 100 35 87 35 87 50 124 50 124 50 124 50 124 10 Minimum main gas pressure GGL 8 20 8 20 15 37 15 37 17 42 17 42 17 42 17 42 11 Combustion air pres sure switch GRC 4 5 11 2 4 5 11 2 10 25 10 25 2 5 2 5 2 5 2 5 12 Maximum back air pressure n a 0 8 2 0 8 2 0 8 2 0 8 2 0 8 2 0 8 2 0 8 2 0 8 2 1 The reference point is ...

Page 66: ...crew 4 Locking screw 5 GFH Ratio gas pressure high tap 6 GFL Ratio gas pressure low tap 7 GGL Main gas pressure low tap 8 GGP Pilot gas pressure tap 9 GGS Static incoming gas pressure tap 6458TG_ and 6464TG_ models are as shown On 7676TG_ and 8282TG_ models GGS is the upper of two plugs on RGM 10 RGM Main gas regulator 11 RGP Pilot gas regulator 12 SPGH High gas pressure switch 13 SPGL Low gas pre...

Page 67: ...air tap 2 GRC Combustion air pressure tap 3 GRH Ratio air pressure high tap 4 GRL Ratio air pressure low tap 5 NU Not used 6 RR Ratio air regulator 7 SPCA Combustion air pressure switch 8 SPHD Back pressure switch 9 SPMA Main air pressure switch lower front of dryer 10 VL Ratio air low needle valve 11 VM Main air needle valve 12 V1 Combustion air primary needle valve 13 V2 Combustion air secondary...

Page 68: ...hange to the min fire temperature 8 C0 Cam to set closed position Must remain set at 0 9 C90 Cam to set fully open position Must remain set at 90 10 D2 Set CF off of these numbers 11 D1 Set C0 and C90 off of these numbers 12 D0 Shows drum rotation degrees Do not use to set cams 13 OP 3 position switch Must be set to the OPE position 14 NU Not used 3 position Switch set to OPE 4 When To Use Black V...

Page 69: ...lve Selects RETURN TO AUTOMATIC 6 How to Manually Control the Main Air Damper and Modulating Gas Valve BNDGUM02 C06 0000342199 B 2 A 2 4 15 21 4 07 PM Released Display or Action Explanation WAITING FOR LOAD The display after the power up sequence Accesses the manual load menu SELECT DRY CODE 00 REDRY Accepts the selected dry code and prompts for load size ENTER LOAD SIZE 0 FULL LOAD Consequences o...

Page 70: ...meter vertically and use the high pressure scale except where stated otherwise WARNING Explosion hazard Improper maintenance procedures can cause the rap id release of gas You must be an approved technician Make sure you can quickly shut off gas at the external valve Do not open gas taps test ports until you are ready with the condition and materials necessary to avoid the hazardous release of gas...

Page 71: ...ure 1 page 4 Attach one side of the manometer to GGS Leave the other side open to the atmosphere 3 Supply gas to the machine 4 Adjust the incoming gas upstream from the dryer as close as possible to the maximum static gas pressure listed in Table 3 page 2 This pressure is necessary for further adjustments Pres sures higher than specified can damage the regulator 7 3 Step 3 Set regulated pilot gas ...

Page 72: ...rformed at maximum fire MVP 255 If the dryer is already hot safety appara tuses can trip and cause the sprinkler to actuate in as little as 15 seconds at maximum fire Be prepared to return to minimum fire MVP 001 and allow the dry er to cool down if you cannot complete the step quickly See note below Restart the step several times if necessary until you can accomplish it quickly NOTE Technically m...

Page 73: ...or 82_TG1 model record the value read on the manometer and continue 7 On any 64_TG1 model if the measured pressure is above the specified range command max imum fire MVP 255 and main air damper fully open D 0 Adjust VB until the differen tial pressure is within the acceptable range specified in Table 3 page 2 8 On any 76_TG1 or 82_TG1 model command maximum fire MVP 255 and main air damper fully op...

Page 74: ...e switch is set to the this value in Inches H2O However it is necessary to confirm with a manometer that the switch trips at this actual pressure 1 See Section 6 page 7 Command the main air damper fully open D 0 2 See Figure 2 page 5 Turn the dial on SPMA counterclockwise to the lowest value ____ In ches H2O 3 Attach one side of the manometer to GAM the lower pressure Leave the other side open to ...

Page 75: ... turn the dial on SPGL clockwise higher until the light illuminates TIP Instead of observing the combustion air low light you can place a volt meter across the common and normally open terminals of SPGL When the reading drops from 120VAC to zero or starts to fluctuate between the two stop turning the dial 6 Observe the dial setting on SPGL It must be within 1 Inch H2O of the value shown in Section...

Page 76: ... 6 Observe the dial setting on SPCA It must be within 1 Inch H2O of the value shown in Section 2 page 2 If not suspect a bad pressure switch 7 Close V1 and V2 fully 7 13 Step 12 Set maximum main air back pressure BNDGUM02 C09 0000342631 B 2 A 2 4 15 21 4 07 PM Released See Figure 2 page 5 The dial on SPHD is set at the factory to the value specified in Table 3 page 2 If the maximum back pressure i...

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Milnor 6464TG1L, Installation Manual, Page: 1 / 85

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