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Published Manual Number/ECN: MPP52WE1AE/2000183N

•  Publishing System: TPAS
•  Access date: 04/27/2000
•  Document ECN's: Latest Available

Service—

52038 WP1/WTL/WTN 

Washer Extractors

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Summary of Contents for 52038 WP1

Page 1: ...CN MPP52WE1AE 2000183N Publishing System TPAS Access date 04 27 2000 Document ECN s Latest Available Service 52038 WP1 WTL WTN Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...cluding the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or s...

Page 3: ...d DYA BMP750053 83414B 59 Parts List Door Assembly 52038 WE1 WTB WYF DYA BMP750053R 94476A 60 Door Latch Assembly BMP701316 98183V 61 Section 3 Drive Assemblies 62 Drive Base Components on Hydro Cushion Machines MSSMA407BE 85047V 72 Drive Base Assembly for 5238 WE1 A25 00450A BMP740129 83412B 73 Parts List Drive Base Assembly BMP740129R 89086A 75 5238 WEU Drive Chart 50 60 Cycles BMP740120 83381A ...

Page 4: ...ction 8 Water and Steam Piping Assemblies 138 Water Level Switch Assembly BMP800186 93192V 139 Water Level Float Chamber Assembly BMP810111 83404C 140 Parts List Water Level Float Chamber Assembly BMP810111R 89256A 142 8 10 Stainless Dump Valve BMP780095 2000133V 143 Universal Actuators Mounting Hardware for Watts Ball Valves New Pivot BMP920005 96067V 146 Watts Ball Valves and Repair Kits BMP9200...

Page 5: ...042 72044 Tilt 1 Way Manual Door Hydraulic Schematiac BMP850006 85097A 177 52038 64042 72044 Tilt 2 Ways Manual Door Hydraulic Schematic BMP850007 85097A 178 52038 64042 72044 Tilt 1 Way Auto Door Hydraulic Schematic BMP850008 85097A 179 52038 64042 72044 Tilt 2 Ways Auto Door Hydraulic Schematic BMP770058 86163A ...

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Page 7: ...before the changes the new manual covers only new machines Example Discard MAT MODELAE 8739CV when MATMODELAE 8739DV is received minor improvements Also discard MAT MODELAE 8739DV when MATMODELAE 8746AV is received major improvements But keep MATMODELAE 8746FV when MATMODELBE 8815AV is received since the new manual no longer applies to machines originally shipped with the old manual Ë Documents an...

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Page 9: ...points brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EX...

Page 10: ......

Page 11: ...6 In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your mach...

Page 12: ...ufficient clearance for machine movement Provide any safety guards fences restraints devices and verbal and or posted restrictions necessary to prevent personnel machines or other moving machinery from accessing the machine or its path Provide adequate ventilation to carry away heat and vapors Ensure service connections to installed machines meet local and national safety standards especially rega...

Page 13: ...ing machine Ê Hazards During Service and Maintenance ELECTROCUTION HAZARD High voltage is present inside electric boxes mo tors and many other components Power switches on machine control panels disable only control circuit power in certain boxes You can be killed or seri ously injured on contact with high voltage Lock OFF and tag out power at the wall disconnect before servicing except where spe ...

Page 14: ...ts including but not limited to safety limit switches electrical interlocks and operator controls If any of these conditions occur The machine makes a sound like skidding automobile tires as it comes out of extract The wash or drain clutch does not disengage or it reengages during extract V belts jump off at the start of during or at the end of extract A strange whining sound occurs at any time du...

Page 15: ...ven fall over if the tilt wheels at the non tilted end are raised out of their cradles killing injuring personnel and or damaging property NEVER manually tilt lift both ends of the machine at the same time One end must always be seated in its cradle ALWAYS visually inspect the tilt wheels to be sure they are all fully seated in their cra dles before each manual tilt up Hydraulic valve manual opera...

Page 16: ...INSTALLATION AND SERVICE SAFETY FOR SUSPENDED WASHER EXTRACTORS AND CENTRIFUGAL EXTRACTORS MSINA405AE 9909AV 3 of 3 ...

Page 17: ...ete instructions before continuing Do not jack the machine here Do not lift the machine here Use three point or four point lifting as determined by the lifting eyes furnished Rig the load using lifting cables of sufficient size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge ...

Page 18: ...s or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Do not step or stand on this machine part Maintain a 25 mm 1 minimum clearance between float clips Set low level so that the bottom of the float is always at least 25mm 1 above the bottom of the float tube This motor or pump should rotate in the direction of the arrow This is the hot water inl...

Page 19: ...t with this tag is installed on the machine Do not remove this component from the machine Install the appropriate part here before operating the machine Do not strap or chain over box 7 _ccQbi _V DQW 9 ecdbQdY_ c Cec U TUT GQcXUb 5hdbQSd_bc ...

Page 20: ... During drain and extract the cylinder must rotate clockwise when viewed from here Do not strike shell front of washer extractors during fork lifting Striking shell front will cause door to leak Brake assembly under machine is fragile Forklift blades should only be placed under main structural beams C9E ED715 1F ...

Page 21: ...bearing air pad gauge at 10 psi 70 kg cm2 64 and 72 ExN and JxN models only Set disc brake air gauge at 10 psi 70 kg cm2 64 and 72 ExN and JxN models only 7 _ccQbi _V DQW 9 ecdbQdY_ c Cec U TUT GQcXUb 5hdbQSd_bc ...

Page 22: ......

Page 23: ...Section 1 Service and Maintenance ...

Page 24: ...ANGLE AND CRUSH HAZARD Belts and pulleys can entangle and crush body parts Lock OFF and tag out power at the wall disconnect before servicing except where specifically instructed otherwise in this section Insure belt and pulley guards are in place during service procedures Permit only qualified maintenance personnel to perform these procedures CRUSH SEVER HAZARD Tilting mechanism can crush or seve...

Page 25: ...maging as under lubrica tion Where quantities are stated in strokes one stroke of the grease gun is assumed to provide 0624 fluid ounces 1 77 grams by volume of grease Therefore one fluid ounce 28 3 grams of grease would be pro vided by 16 strokes of the grease gun Determine the flow rate of your grease gun by pumping one ounce into a calibrated container If fewer than 16 strokes are required all ...

Page 26: ...er v belts and tighten if necessary NOTE 3 All v belts are not alike Super or High Capacity v belts frequently have considerably higher capacities than Standard belts Sometimes one brand of v belt is more suitable than another brand of v belt although both v belts are interchangeable It is always best to purchase replacement belts from the original manufacturer of the equipment Purchasing exact re...

Page 27: ...xcess grease to escape thus avoiding over heating This escaping lubricant need not be replaced Every time these bearings are lubricated the surplus grease will come out of the spring loaded relief fittings after a few hours running time NOTE 6 Bearings can run hot enough to make it extremely uncomfortable for a person to hold his hand on the bearing housing for more than a few seconds This is norm...

Page 28: ...ne stroke at one location 48 Open pocket main bearings and seals FIGURE 11 NOTES 4 5 and 6 Front and rear bearing grease fitting 0 31 ounces 8 85 grams five strokes at two locations Seal grease fitting See Semi Annual Maintenance Items in this section 52 and 72 Open pocket main bearings and seals FIGURE 11 NOTES 4 5 and 6 Front bearing grease fitting 1 87 ounces 53 1 grams thirty strokes at one lo...

Page 29: ...Divided Cylinder and Staph Guard only Î F IGURE 16 MSSM0201CE Î 4 2 Staph Guard ldler Shaft Grease Fitting Î F IGURE 17 MSSM0201CE Î 6 0 and 72 Staph Guard Idler Shaft and Disc Brake Grease Fittings 60 shown Î F IGURE 18 MSSM0201CE Î T ypical Jackshaft Grease Fittings 52 machine shown LUBRICATION AND PREVENTIVE MAINTENANCE FOR HYDRO CUSHION MACHINES MSSM0201CE 9840AV 6 of 11 ...

Page 30: ...ions Disc brake 60 and 72 Staph Guard only Grease fittings FIGURE 17 0 12 ounces 3 54 grams two strokes at one location Jackshaft if equipped Grease fittings FIGURE 18 NOTES 5 and 6 0 12 ounces 3 54 grams two strokes at two locations Water pressure regulator if equipped Gauge FIGURE 19 28 psi 0 14 kg cm 2 Foundation Anchor bolts and grout Check condition Tilt wheels 42 48 and 72 Tilt Models Grease...

Page 31: ...Î F IGURE 23 MSSM0201CE Î B rake Shoes all machines Î F IGURE 24 MSSM0201CE Î D isk Brake Staph Guard only Î F IGURE 25 MSSM0201CE Î H ydraulic Tilt Pressure Gauge On rear of 42 48 and 72 tilt models Î F IGURE 26 MSSM0201CE Î D oor Seal Pressure Regulator LUBRICATION AND PREVENTIVE MAINTENANCE FOR HYDRO CUSHION MACHINES MSSM0201CE 9840AV 8 of 11 ...

Page 32: ...59 Bar Door seal pressure regulator FIGURE 26 Check settings with machine in bare manual and clockwise wash rotation See instructions for operating individual outputs in the reference manual 42 and 48 Open pocket 48 50 PSI 3 37 3 51Kg cm 2 60 and 72 Rapid load 25 28 PSI 1 76 1 97 Kg cm 2 60 and 72 Staph Guard 18 20 PSI 1 27 1 41 Kg cm 2 Gear reducer Air vent FIGURE 27 Check vent for air leaks Air ...

Page 33: ...SI 21 0 35 Kg cm 2 Tilt position pressure regulator and gauge Check pressure in a wash step 30 PSI 2 11Kg cm 2 Hydraulic system tilting machines only NOTE 9 Oil filter Change filter Push down control valves 72 Rapid load and Staph Guard FIGURE 31 and NOTE 11 Observe operation and adjust if required Recirculation 48 dye models only FIGURE 32 Replace hose Î F IGURE 30 MSSM0201CE Î P ush Back and For...

Page 34: ...n a heavy soil environment NOTE 10 52 and 72 machine are not equipped with a tilt pressure regulator or gauge NOTE 11 Adjust push down control valves so that machine moves down evenly and all push down sockets meet simultaneously If the back of the machine comes down first close the valve slowly If the front comes down first open the valve Î F IGURE 33 MSSM0201CE Î T ypical Gear Reducer Fill and D...

Page 35: ...ushions Motors Commutator cam Balancing mechanism Disc brake if so equipped Hydraulic tilt mechanism Door latches Other grease points Open Pocket Machines 30015 20 22 C S and M 30 3022F8J 220 220 36021Q4x 36026Q4x 36021BWP Wells 1540 36021Q6x 36026Q6x 42024Q4x 42026Q6x EPLF 2 220 EPLF 2 36030Fxx 1030 DOT 3 42032Fxx 42026QHP 48032BHP BTL BTN 48036QHP QTL QTN 220 220 1030 Door EPLF 2 52038WP1 WTL WT...

Page 36: ... cWT fP SXbR TRc QTU aT bTaeXRX V a X PRR aSP RT fXcW UPRc ah bTaeXRT _a RTSdaTb 41 75B 5 dQ W U Q T 3becX 8QjQbT 2 cPRc fXcW eX V R _ T cb a P h Xb PcTS Qh VdPaSb R eTab P S _P T b RP T cP V T P S RadbW h da X Qb CWTbT R _ T cb eT Pdc PcXRP h 3 c bTaeXRT PRWX T d Tbb dP XUXTS P S PdcW aXiTS RZ 55 P S cPV dc _ fTa Pc cWT fP SXbR TRc QTU aT bTaeXRX V a X PRR aSP RT fXcW UPRc ah bTaeXRT _a RTSdaTb 3...

Page 37: ... conditions Multiply 5 service condition multiplier value by 9500 hours recommended lubrication interval 4750 hours calculated lubrication interval Table 4 shows that the amount of grease to be added is 0 32 ounces 9 1 grams Table 1 Determining the Service Condition Severity of Service Maximum Ambient Temperature Atmospheric Contamination Type of Bearing Standard 104o F 40o C Clean little corrosio...

Page 38: ...ings must be lubricated more frequently Divide the listed lubrication interval by two Table 4 Lubrication Amounts per Frame NEMA IEC Frame Size Bearing Description These are the Large bearings Shaft End in each frame size Note 4 Largest bearing in size category OD D mm Width B mm Grease gun strokes Note 5 Volume of grease to be added ounces grams Up to 215 132 6307 80 21 2 5 0 16 4 7 254 to 286 16...

Page 39: ...n 16 strokes are required the number of strokes should be increased Before starting lubrication make sure your grease gun is working and that you get a full charge of grease with every stroke Do not over lubricate motors Over lubrication of a motor can seriously damage it by forcing grease into motor windings Over lubrication of the extract motor can force grease into the centrifugal switch causin...

Page 40: ...wo water seals and a grease seal as shown in FIGURES 1 and 2 Bath liquor is prevented from entering the bearings by two water seals separated by grease filled cavity FIGURE 2 Any water leaking past the water seals is drained by the leak off cavity The grease seal retains the grease in the housing The seal grease cavity and the leak off cavity can become clogged with lint and debris resulting in se...

Page 41: ...neral spirits and contaminated grease from being pushed back into the shell under the first water seal FIGURE 4 shows the internal passage from the seal cavity grease inlet to the seal grease cavity FIGURE 2 and the internal seal cavity relief passage from the seal grease cavity to the grease relief fitting if so equipped on the housing Flush until the mineral spirits dripping from the seal cavity...

Page 42: ... passage from the flushing connection through the leak off cavity and the internal drain to the exterior of the housing After flushing replace the vented plug then see Greasing Seals and Bearings in the Preventive Maintenance section Internal passage to leak off cavity Vented plug for flushing connection Internal passage from leak off cavity Leak off drain 586DA4 CC 15 9 dUb Q 6 ecXY W QccQWU Q T ...

Page 43: ... data Actual allowable torques are application dependent and can vary for many reasons joint types gaskets etc Use these values as a guide 5 Although FIGURE 1 depicts hex head bolts the table applies to all head types Ê Fasteners and Threadlocker Ë How Fasteners Loosen Standard threaded fasteners are manufactured with a clearance fit for easy assem bly With the fastener at the proper torque 85 of ...

Page 44: ...rimer N Allow to dry 3 Insert bolt into through hole assembly 4 Apply several drops of threadlocker onto bolt engage ment area 5 Assemble and tighten nut to correct torque for the threadlocker Ë Blind Holes See FIGURE 4 1 Clean all threads bolt and nut with cleaning solvent 2 Spray all threads with Loctite Primer N Allow to dry 3 Squirt several drops down female threads into bottom of hole 4 Apply...

Page 45: ...octite 277 Bare 1 4 20 SAE Grade 1 ASTM A307 2 5 3 39 3 0 4 06 3 3 4 47 3 6 4 88 4 6 6 23 4 3 5 83 3 3 4 47 SAE Grade 2 4 1 5 56 4 9 6 64 5 5 7 45 6 0 8 13 7 7 10 44 7 1 9 63 5 5 7 46 SAE Grade 4 4 8 6 50 5 8 7 86 6 4 8 67 7 0 9 49 9 0 12 20 8 3 11 25 6 4 8 67 SAE Grade 5 ASTM A449 6 3 8 54 7 6 10 3 8 4 11 38 9 3 12 60 11 8 15 99 11 0 14 91 8 4 11 39 SAE Grade 7 7 9 10 7 9 4 12 7 10 5 14 23 11 5 1...

Page 46: ...3 99 13 6 18 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 16 18 SAE Grade 1 ASTM A307 5 1 6 91 6 2 8 40 6 8 9 22 7 5 10 17 9 6 13 02 8 9 12 07 6 8 9 22 SAE Grade 2 8 5 11 52 10 2 13 83 11 3 15 32 12 5 16 95 ...

Page 47: ... 27 1 36 74 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 8 16 SAE Grade 1 ASTM A307 9 0 12 20 10 8 14 64 12 0 16 27 13 1 17 76 16 7 22 64 15 5 21 01 12 0 16 27 SAE Grade 2 14 9 20 20 17 9 24 27 19 9 26 98 21 9...

Page 48: ... 41 64 0 86 77 49 2 66 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 16 14 SAE Grade 1 ASTM A307 14 0 18 98 17 0 23 04 19 14 25 95 21 0 28 47 27 0 36 60 25 0 33 89 19 0 25 76 SAE Grade 2 24 0 32 54 28 8 39 0...

Page 49: ... 35 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 2 13 SAE Grade 1 ASTM A307 22 0 29 83 26 0 35 25 29 38 39 83 32 0 43 39 41 0 55 59 38 0 51 52 29 0 39 32 SAE Grade 2 36 6 49 62 43 9 59 52 48 8 66 16 53 6 72 67 ...

Page 50: ...51 120 0 162 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 9 16 12 SAE Grade 1 ASTM A307 32 0 43 39 38 0 51 52 42 19 57 20 46 0 62 37 59 0 80 00 55 0 74 57 42 56 94 SAE Grade 2 52 7 71 45 63 3 85 82 70 3 95 31...

Page 51: ...1 6 232 66 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 8 11 SAE Grade 1 ASTM A307 44 59 66 52 70 50 58 2 78 90 64 86 77 81 109 82 76 103 04 58 78 64 SAE Grade 2 72 7 98 57 87 2 118 23 96 9 131 38 106 6 144 53...

Page 52: ... 8 422 74 239 8 325 13 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 4 10 SAE Grade 1 ASTM A307 77 104 40 93 126 09 103 1 139 78 113 153 20 144 195 24 134 181 68 103 139 65 SAE Grade 2 129 4 175 44 155 3 210 55...

Page 53: ...569 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 8 9 SAE Grade 1 ASTM A307 124 7 169 07 149 6 202 83 166 3 225 47 182 9 247 98 232 8 315 63 216 1 293 0 166 3 225 47 SAE Grade 2 124 7 169 07 149 6 202 83 166...

Page 54: ...4 668 3 906 09 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 8 SAE Grade 1 ASTM A307 187 5 254 22 225 0 305 06 250 0 338 95 275 0 372 85 350 0 474 54 325 0 440 64 250 0 338 95 SAE Grade 2 187 5 254 22 225 0 305...

Page 55: ... 1483 49 1393 0 1888 66 1293 5 1753 73 995 0 1349 04 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 14 SAE Grade 1 ASTM A307 210 0 284 72 252 0 341 66 280 0 379 63 308 0 417 60 392 0 531 48 364 0 493 52 280 0 37...

Page 56: ...88 1 1746 43 ASTM A354 Grade BC 844 8 1145 40 1013 8 1374 53 1126 4 1527 20 1239 0 1679 86 1577 0 2138 13 1464 3 1985 33 1126 4 1527 20 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 8 12 SAE Grade 1 ASTM A307 297 4 403 22 356 9...

Page 57: ...STM A354 Grade BC 1192 4 1616 68 1430 9 1940 04 1589 8 2155 48 1748 8 2371 05 2225 8 3017 78 2066 8 2802 20 1589 8 2155 48 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 4 12 SAE Grade 1 ASTM A307 414 8 562 40 497 8 674 93 553 1...

Page 58: ... 2 3229 83 ASTM A354 Grade BC 1563 6 2119 96 1876 4 2544 06 2084 8 2826 61 2293 3 3109 30 2918 8 3957 37 2710 3 3674 68 2084 8 2826 61 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 3 8 12 SAE Grade 1 ASTM A307 559 5 758 58 671 3 ...

Page 59: ...ASTM A354 Grade BC 2074 9 2813 20 2489 9 3375 85 2766 6 3751 01 3043 2 4126 03 3873 2 5251 36 3596 5 4876 20 2766 6 3751 01 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 2 12 SAE Grade 1 ASTM A307 734 1 995 30 880 9 1194 34 978...

Page 60: ...24 21 6 29 28 22 6 30 64 17 7 24 00 13 1 17 76 7 16 14 31 3 42 44 32 8 44 47 26 4 35 80 19 0 25 76 7 16 20 33 3 45 15 34 8 47 18 27 3 37 00 20 2 27 38 1 2 13 43 1 58 43 45 2 61 28 35 2 47 72 26 1 35 38 1 2 20 45 1 61 14 47 1 63 86 36 9 50 00 27 3 37 00 9 16 12 56 8 77 00 59 4 80 53 46 5 63 04 34 4 46 64 9 16 18 62 7 85 00 65 6 88 94 51 3 69 55 38 0 51 52 5 8 11 92 5 125 41 96 7 131 10 75 6 102 50 ...

Page 61: ...06 20 234 6 318 07 183 8 249 20 1 14 259 2 351 43 270 8 367 16 212 1 287 57 166 3 225 47 1 1 8 7 413 0 559 95 432 0 585 71 337 0 456 91 265 0 359 29 1 1 8 12 390 0 528 77 408 0 553 17 318 0 431 15 251 0 340 31 1 1 4 7 523 0 709 09 546 0 740 28 428 0 580 30 336 0 455 55 1 1 4 12 480 0 650 80 504 0 683 33 394 0 534 19 308 0 417 60 1 1 2 6 888 0 1203 97 930 0 1260 91 727 0 985 68 570 0 772 82 1 1 2 1...

Page 62: ......

Page 63: ...Section 2 Shell and Door Assemblies ...

Page 64: ......

Page 65: ...9 16 HEYCO 2653 034 X3 25058A 94266 MACH DOOR GLASS RETAINER RING 035 SA 15 028 70239D DOOR LATCH ASSY DIVCYLS 036 15K203 HXTAPSCR 1 2 13UNC2AX5 GR5 ZINC 037 15U314 FLATWASHER USS STD 5 8 ZNC PLT 038 15G234 LOKNUT 1 2 13NC CAD FLXLOC 21FKF813 039 02 18187S 82477B SPRING DOOR STAINLESS STEEL 040 15K106 BTNHDSOKCAPSCR 3 8 16NCX1 3 8 GR5 041 24G030N ROLLED WASHER 379 ID NYLTITE 37W 042 27B2400K0L 926...

Page 66: ...ts list to the illustration Parts List Door Latch Assembly BMP701316 98183V Sheet 1 of 1 ASSEMBLIES A SA 10 020 90516B DOORLATCH ASSY SMALL COMPONENTS all 1A 02 10188 CYLINDER DOORLATCH all 1B 02 10188L 97087 CYL DR LATCH W TAP LEFT SIDE all 2 02 10222 82391B SPRING DOOR LATCH BALCOM all 3 02 10221 RETAINER DOORLATCH SPRING all 4 Y2 10314 70256B PLUNGER DOOR INTERLOCK all 5 60C112 ORING 5 8 ID 3 3...

Page 67: ...Section 3 Drive Assemblies ...

Page 68: ...h while the drain motor and the extract motors merely coast As soon as the drain valve opens the wash motor is shut off and coasts with the extract motors while the drain motor drives the cylinder through the reducer and clutch During extraction both the wash and drain motors are shut off the clutch disengages and the extract motor drives the cylinder through the jackshaft pulley and main V belt d...

Page 69: ...detrimental to the motor If voltage fluc tuations are not detected yet the symptom persists then the motor will probably soon fail A slow running motor may indicate a bad rotor whereas a loud or unusual noise likely indicates worn bearings If possible make immediate repairs to avert complete failure If this is not possible make sure replacement parts will be on hand when needed Note however that i...

Page 70: ...tified below Ë To Remove a Pulley 1 See FIGURE 2 2 Remove the belts Release belt tension by adjusting the position of the component to which the pulley is attached with the jack screws until the belts easily slip off of the sheave Do not force belts off by using a pry bar or roll ing the sheave 3 Loosen all three bushing cap screws 4 Put two cap screws into the push off holes in the bushing flange...

Page 71: ...shown in FIGURE 3 were supplied 4 Carefully tighten the cap screws alternately and progressively until the taper is seated approximately the In itial Torque as shown in the Taperlock Bushing Bolt Torque Specs elsewhere herein Rotate the sheave to detect any wobble or runout see FIGURE 2 next page 5 Install the belts onto the sheaves driving and driven and with the slack of each belt on the same si...

Page 72: ... final torque check When properly mounted the gap between the bushing flange should not be less than 078 nor more than 130 8 Check for proper belt tension and adjust if required See V BELT TENSION ADJUSTMENTS see Table of Contents Ï Taperlock Bushing Bolt Torque Specifications Size Code Stamped on bushing Bolt Size All National Coarse Thread Initial torque in lb Final torque in lb G 1 4 x 5 8 48 1...

Page 73: ...onnection near the clutch The quick release valve is necessary for the clutch used on Milnor washer extractors and is furnished as original equipment The air supplied to the clutch must be free of oil and moisture If the machine makes a loud screeching sound like skidding automobile tires during decel eration from extract speed to wash speed turn the Master switch to off immediately and refer to t...

Page 74: ... components should be replaced at this time if they show appreciable wear It is highly recommended to replace the belts that drive the clutch drum pulley unless these are brand new Ë To Replace the Gear Reducer and Clutch Reassemble all components in reverse order of their re moval Remember that all components such as motors brake etc must be properly adjusted using the align ment procedures descr...

Page 75: ... i e an extended squealing sound 9 If any of the above symptoms are observed repeat the alignment procedures Ê Jackshaft Replacement 52 60 64 and 72 Machines Jackshaft components may be found in the JACKSHAFT BEARING ASSEMBLY drawing for your machine Replacement jackshafts are supplied preassembled and are installed as a one piece unit To replace the jackshaft proceed as follows 1 Remove belts gea...

Page 76: ... first brake is nor mally on and braking pressure is supplied by the action of the springs inside the brake air cylinder The first brake is released by applying air to the top of the air cylinder to counteract the springs This occurs whenever the cylinder rotates under power On divided cylinder machines the second brake which is on whenever the cylinder is at rest with the door open supplements th...

Page 77: ...traction and subsequent return to wash speed Ë Centrifugal Switch Maintenance See Centrifugal Switch Assembly for your machine for identification of switch components The centrifugal switch is very simple yet of vital importance Failure of one of the mercury switches to make contact an irregular contact between the brushes and the contact rings a loose connection in the wiring or any other conditi...

Page 78: ......

Page 79: ... all P014 02 19130 86226C BRACKET REAR REDUCER MOUNT all P015 AD 28 008 93456B DRAIN DIVCYL GEAR REDUCER all P016 5SCC0GNF NPT COUP 3 8 GALMAL 150 all P017 5N0GCLSG42 NPT NIPPLE 3 8XCLS TBE GALSTL SK40 all P018 5SP0GFFSSV NPT PLUG 3 8 SQSOLIDVENTBLKSTL all P019 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all P020 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 all P021 15K182 HEXTAPSCR 1 2 13X2ZINC GR5 FULLTHRD a...

Page 80: ...610 96273A 1 SETS SPHERICAL WASHERS CAD all P053 02 15630 75428A FLATWASH 2 75 X 25 ZINC PLT all P054 02 15652 75690B FORK MOTOR MOUNT ADJ SCREW all P055 15K255 03Z HXCPSC 3 4 10X6 GR8 2C all P056 03 25293 80396B BAR MOTOR MNT HING PIN CLAMP all P057 02 15864 70195B ANGLE MOUNT TAKE UP all P058 5N0E02KG42 NPT NIPPLE 1 4X2 5 TBE GALSTL SK40 all P061 03 25148L 74175A STIFFENER MOTOR MT BRACKET all P...

Page 81: ......

Page 82: ...N5 8877 BX46 EA 1 BELT all 4 56VR063S VBELT 3V630 all 6 56VR0950M3 VBELT 3V950 MATCHSET 3 EA 1 BELT all 7 56VS1600M8 VBELT 5V1600 MATCHSET 8 EA 1 BELT all 11 56052B2SDS VPUL 2B5 2 A4 8 SDS TYPE QD all 12 56094B3SK VPUL 3B9 4 A9 0 SK TYPE QD all 13 02 15918A 92102C V PUL 3B5 2PD QD TYPE SD STL all 14 560595R4Q1 01ZVPUL 4G3V5 95 Q1 BRN PE5061 STL all 16 561055R3SK VPUL 3G3V10 55 SK TYPE QD A 17 5613...

Page 83: ...3Z REDUCER 3210 375EC2 AUTOSPOT 6044 00F 54S025A 02Z REDUCER T3210 600 EC2 AUTOSPOT 6442 6446 7244 001 24S020 REPLACED BY KIT K10 0002 00B 00F 002 02 15111 90401AGASKET AIRSEALHOUSING COVER 00B 00F 003 15Q077 SOKSETSCR 1 4 20X1 4 ZINC ALLENONLY 00B 00F 004 02 10380 61506AZ SHAFT COLLAR FOR AIR SEAL 005A 02 15108 COVER REDUCER AIRSEAL 00A 00C 005B 02 15108A DIECAST AIRINLET CLUTCH GEAR RED 00D 00F ...

Page 84: ......

Page 85: ... ZINCPL all 6 15U280 01Z FL WASHER USS STD 1 2 ZNC PL D all 7 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 8 53A031B BODY MAL90ELL1 4X1 8COMPPH 269C 42B all 9 02 175080 78196B PLATE BRAKE STOP all 10 MESSAGE NU THIS P S ITEM NUMBER NOT USED all 11 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 PLATED all 12 02 18516B BRAKEPIN WASHER all 13 A25 00600 89457V BRAKE AIRCYL 52WE1 52TILT all 14 SA 28 153N 94153 BRAKE...

Page 86: ......

Page 87: ...ULICFIT 1 8 90 ALEMITE 1613 B all 3 20H012 SHELL ALVANIA EP 2 71125 E 35LBPL all 4 5SCC0CBE NPT COUP 1 8 BRASS 125 103A A all 5 5N0C04AG42 NPT NIPPLE 1 8X4 TBE GALSTL SK40 all 6 5SL0CBEC NPT ELBOW 90DEG STRT 1 8 BRASS 125 all 7 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 PLATE all 8 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 9 15K221 HEXCAPSCR 5 8 11 UNC2X2GR5 ZINC all 10 15U315 LOKWASHER MEDIUM 5 8 ZINCP...

Page 88: ...ist cont Jackshaft Bearing Assembly BMP820109R 89253A Sheet 2 of 2 all 25 X2 19381 94182D BEARHOUSE LG BRG REAR TIMKEN all 26 X2 19381B 94182D BRGHSE SM BRG FRONT W WASHER all 27 02 19384 82296C COVER BRG HOUSE FT REAR all 28 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 29 15K030 HEXCAPSCR 1 4 20UNC2X1 2 GR5 ZINC all 30 X2 19378 88506C BRGHSG SUP TIMKENS MACHINED ...

Page 89: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP701195 2000133V Sheet 1 of 2 Centrifugal Switch Assembly ...

Page 90: ... 32 NM SER ZINC all 4 03 IF2X3 85046B INSUL AUTOSPOT CENTRIFUGL SW all 5 60E005E TUBING VINYL 3 8IDX 025 W HT105C all 6 12P015C CABLECLAMP 5 16 1 2 all 7 15G070 HXMACHSCRNUT 6 32UNC2B ZINC GR2 all 8 15N045 RDMACHSCR 6 32UNC2AX3 8 ZINC GR2 all 9 15U100 LOKWASHER MEDIUM 6 ZINCPL all 10 15P010 12Z PHILPAN TRDCUTSCRTYP10 24X1 2SS all 11 SAE03 012B 83407 SLIPRING CENT SW ASSY LORES all 12 15U342 FLTWAS...

Page 91: ...as follows 1 Move the upper o ring to the topmost position resting against the bottom edge of the cap 2 Find the proper belt deflection setting by machine model and belt function in the appropriate table below 3 Move the lower o ring on the tension tester to this deflection setting on the in ches scale NOTE 1 The tension testing device is marked on one side in inches and pounds and on the other si...

Page 92: ...cceptable range in the appropriate table If the belt is brand new has never been run use the range in the Initial Tension column If the belt is not brand new locate the acceptable range in the Final Tension column 4 If the reading on the tension tester is less than the range shown in the table the belt is too loose and must be tightened If the reading is greater than the range shown in the table t...

Page 93: ...D EXTRACT 13 64 6 6 9 2 KP3 5 1 7 1 KN 3 16 9 62 13 0 MP3 7 4 10 0 MN Ï 52038WE1 WTF WTB WTG WTH 60036 60044WE2 WE3 Belt Deflect inches Initial Tension lbs ref Initial Tension lbs ref Belt Deflect in Initial Tension lbs ref Initial Tension lbs ref WASH 2 SPEED WASH 25 64 10 5 14 3 NP3 8 1 11 0 NN 3 16 5 7 7 6 JP3 4 4 5 9 JN DRAIN 5 32 10 5 14 3 NP3 8 1 11 0 NN 13 32 6 6 9 2 KP3 5 1 7 1 KN E1 1 4 6...

Page 94: ...PPER JACK BANDED BELTS NEED SPECIAL INSTRUCTIONS BANDED BELTS NEED SPECIAL INSTRUCTIONS Ï 52038WE1 WTF WTB WTG WTH 60036 60044WE2 WE3 Belt Deflect inches Initial Tension lbs ref Initial Tension lbs ref Belt Deflect in Initial Tension lbs ref Initial Tension lbs ref WASH 2 SPEED WASH 15 64 5 7 7 6 JP3 4 4 5 9 JN 15 64 5 7 7 6 JP3 4 4 5 9 JN DRAIN 13 32 6 6 9 2 KP3 5 1 7 1 KN 25 64 6 6 9 2 KP3 5 1 7...

Page 95: ...Section 4 Bearing Assemblies ...

Page 96: ...BMP970011 99244V 1 of 3 BMP970011 99244V Sheet 1 of 3 Main Bearing with Air Inject 52038WP1 WTL WTN 64046E6N J6N 72046E5N J5N 72058J5N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 19 20 21 22 23 24 25 26 27 29 28 31 32 33 34 35 43 47 36 44 45 37 37 39 38 40 41 42 46 SECTION A A H H 48 49 NOT SHOWN ...

Page 97: ...50 51 57 58 59 56 56 4 30 SEE BMP970012 66 C C A B D B D E E F F G G A B B FRONT BEARING GREASE INLET C C FRONT SEAL FLUSHING D D FRONT SEAL GREASE INLET REAR BEARING GREASE INLET G G FRONT BEARING GREASE RELIEF F F FRONT SEAL GREASE RELIEF E E AIR INJECT VIEW H H AIR FRONT BEARING GREASE RELIEF 67 57 58 59 60 61 62 63 64 65 61 61 64 65 66 66 66 66 52038WP1 WTL WTN 64046E6N J6N 72046E5N J5N 72058J...

Page 98: ... 3 8 16X3 4SS NYPT A B 20 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL C D E 20 15U250 SEALWASHER 3 8 S S PARKER 600 430 A E 21 54M029 RELIEFFIT 1 8STR ALEMITE 47200 A E 22 24S112 03Z SEAL 3 75X4 75X 500 CS BUNA A E 23 03 25134 73067C SEALHOLDER REAR BRG XTENSION A E 24 03 25137 92627A GASKET REAR BRG SEAL HOLDER A E 25 Y3 25233 93102 MACH RING BEARHSG STATICSEAL A E 26 60C192 ORING 15IDX1 4CS BUNA70 459 A...

Page 99: ...70063 0400 Litho in U S A BMP970012 99303V Sheet 1 of 2 Air Inject Assembly 52038WP1 WTL WTN 64046E6N J6N 72046E5N J5N 72058J5N BMP970012 99303V 1 of 2 Main Air Pilot Valve 17 2 13 9 10 11 9 10 11 9 12 15 7 8 6 5 12 14 CROSS SECTION BEARING 3 8 7 9 10 11 16 1 9 10 11 64046E6N SHOWN ...

Page 100: ...HOUSE COMPONENTS all 1 96TBC2BA37 04Z 1 4 N C 2WAY 120V50 60C VALVE all 2 96J019G 1 4 FILTERREG 0 60PSI all 3 30N095 03ZPRESSGAUGE 1 8 BACKCN 0 15PSI all 4 09N082B05 00Z PRESSW NASON CLOSE 5 LB all 5 53A031XB BODY EL90MALE 25X25 269C 4 4B all 6 03 01666 97141B FILTER REG SUPPORT BKT all 7 5N0ECLSBE2 NPT NIP 1 4XCLS TBE BRASS 125 all 8 51V015 03Z TEE PIPE 1 4 FGDBRASS101 T7 444 all 9 53A059A NUT 1 ...

Page 101: ...Section 5 Frame Pivots and Suspension ...

Page 102: ...own devices air bags which when inflated force the shell downward where it is held against rigid pads during loading unloading washing and draining 3 Metal or rubber pads some rigidly fixed to the shell and some rigidly fixed to the frame which come in con tact when the shell is pushed down The actual configuration of these components varies from model to model Ê How Shell Adjustments are Made Reg...

Page 103: ... down travel dimension Frame Hydro cushion cylinder Î FIGURE 1 MSSM0208AE Î Hydro cushion Suspension System Components Does not depict a specific machine Î FIGURE 2 MSSM0208AE Î Hydro cushion Upper Shaft and Adjusting Nuts Hydro cushion shaft Locknut Keypad lock washer Adjusting Nut ...

Page 104: ...on the front of the machine may be raised or lowered by adding shims to or removing them from beneath the rubber pads The rear rest pad may be adjusted by loosening the bolts on the adjustable bracket adding shims to or removing them from between the adjustable bracket and the lower rear frame cross member then retightening the bolts Extra shims and adhesive for securing them was provided with you...

Page 105: ...are correct for your machine If not adjust the shims as required 2 Once the proper arrangement of shims is established secure the shims and rest pads in position with the ad hesive provided Gap B rear push down Shim here Gap A front push down FRONT PADS REAR PADS Î FIGURE 4 MSSM0208AE Î Push down Travel Adjustments for 42 and 48 Open Pocket Machines 42026QWE shown MACHINE MODEL GAP A GAP B 42026QH...

Page 106: ...and lowering the two rear corners by 1 16 2mm Always split the difference NOTE Only slight deviations from the dimensions shown should be used to achieve the proper slope of the shell If large deviations are required this may indicate that the frame is not properly set Check base plate or tilt base as appropriate for level If not this condition should be corrected before attempting to adjust the s...

Page 107: ...cessary precautions to assure that no one operates the machine controls while personnel are ad justing the push down components This dimension ap plies to all 72 Open pocket machine models 72044WE1 72044WTG 72044WTH 72044WTB NOTE On these machines the frame slopes as well as the shell and cylinder Bubble Level Î FIGURE 6 MSSM0208AE Î Shell Hanging Dimensions for 72 Open Pocket Machines Right Side ...

Page 108: ...s previously described 4 Once the proper arrangement of shims is made remount the ring weldment and shims to the mounting bracket FIGURE 7 Any extra shims may be stacked on the top side of the mounting bracket plate to which the ring weldment is attached 52 and 72 machines have valves which control the air flow to the push down air bags On 52 machines this is a globe valve located on the left side...

Page 109: ...hat the air bags function within their limits of expansion and contraction This adjustment is made as follows 7 With the Master switch set to off and the shell hanging free measure the gap between the push down mount ing bracket and the ring weldment mounting bracket at each location Adjust the push down mounting bracket to achieve a gap of 6 3 8 162 The gap must not drop below 6 3 8 162 when shel...

Page 110: ...two push down stops under the cylinder tail When pushed down the ring weldments which move with the shell must seat firmly onto the plugs which are mounted atop the lower cross braces The push down travel dimension must assure that 1 the ring weldments and plugs are far enough apart when the shell is not pushed down so as not to interfere with the free movement of the shell and 2 that all four sto...

Page 111: ...n is less than that specified without shims the shell must then be raised in the frame using the proce dures previously described 4 Once the proper arrangement of shims is made remount the ring weldments On the rear members also remount the plugs Cylinder Ring weldments set onto plugs Shims Lower rear cross brace Lower front crossbrace 2 1 2 FRONT 2 REAR 2 Î FIGURE 10 MSSM0208AE Î Shimming Ring We...

Page 112: ...FRONT REAR Ring weldments bolted in position Shims Plugs Î FIGURE 11 MSSM0208AE Î Reconnecting Ring Weldments 64 Machines ...

Page 113: ...P2 NP2 WP2 WP3 42044 CP2 NP2 WP2 WP3 D7P 42031 SP2 SP3 42044 SP2 SP3 52038 WTL WTN WP1 60044 WP2 WP3 SP2 SP3 72044 WP2 WP3 DA1 72044 SP2 SP3 B C B B B B B C B C D K H G C C D K H G C C D K F G C C D K F G Note A letter is stamped on the end of the upper bolt to designate the cylinder assembly CYLINDER 1 CYLINDER 4 CYLINDER 3 CYLINDER 2 FRONT OR SOILED SIDE SEE BMP701408 FOR REPAIR PARTS HYDROCUSHI...

Page 114: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP701408 2000133V Sheet 1 of 2 Suspension Cylinder Assemblies 42031 42044 52038 60044 72044 ...

Page 115: ...AY K 1 02 18244A BOLY HYDCYL 28 7 8LG KEYWAY FGH 1 03 06201 BOLT HYDCYL 41 7 8LG KEYWAY BC 5 X2 15356 PISTON HYDROCYL 6 6 NOTCH DFGHK 5 X2 18228 PISTON HYDROCYL 6 3 NOTCH FG G 7 03 06139A SPRING INNER HYDRO CYL PLUS SPRING G ONLY FG 8 03 06138 SPRING OUT HYDROCYL 667LB IN ORANGE G 8 03 06138A SPRING OUT HYDRO CYL ORANGE H 8 03 06337 SPRING OUTER GOLD 14 5 LONG GOLD K 8 03 09016 MAIN SPRING 1035LB ...

Page 116: ......

Page 117: ...Section 6 Control and Sensing Devices ...

Page 118: ...de out and the heavy side in as shown in FIGURE 2 This causes the shell front to oscillate The door latch mounted accelerometer FIGURE 12 and the fil ter board produce a voltage which fluctuates with this occillation The fluctuating voltage can be represented as a sine wave FIG URES 6 and 7 Ë Proximity Switch and Target The target passes the proximity switch once per revolution see FIGURE 4 thus p...

Page 119: ...igh speed extract throughout the remainder of extraction Ë Balancing Water Valves Rings and Ribs The water from balancing water valves enters the ribs via individual injection nozzles aimed into respective pick up rings on the back of the cylinder Corresponding valves nozzles and rings must be connected as shown in FIGURE 5 Î FIGURE 3 MSSMA401BE Î Balance Board Details Î FIGURE 4 MSSMA401BE Î Prox...

Page 120: ... ribs opposite the imbalance The added water in the rib nearest the imbalance together with the original imbalance causes the center of mass to shift exactly opposite a rib During the second stage additional water is added to the counterbalancing rib until the cylinder again rotates about its geometric center This causes accelerometer sine waves to again fall within the normal balanced range and s...

Page 121: ...Î FIGURE 7 MSSMA401BE Î Step 2 Cancelling the Imbalance ...

Page 122: ... again at the onset of high extraction At all other times only one or two of the three lamps should illuminate until balance is achieved never all three Continuous recyling over several loads may indicate a need for service Ê Balancing System Maintenance Ë Aiming Injection Nozzles When properly aimed and adjusted the injection nozzles correctly deliver bal ancing water from each balancing water va...

Page 123: ...ne in a valid formula and stop in an wash step The machine will drain with the shellfront at the 10 degree tilt necessary for setting the accelerometer The following displays are typical They may appear differently according to machine model and or options RUN FORMULA 00 OR OK POWER OFF Machine is ready for load and the Run Formula menu is displayed as shown at left Accesses formula 00 FILLING MAC...

Page 124: ...2 3 2 5 VDC the higher the voltage the more sensitive the circuit Output voltages beyond 5 VDC indicate a defective unit Ê Additional Protection for Excessive Imbalance Two devices the recycle and the vibration circuits independent of the balancing system protect the machine from excessive imbalances Ë Recycle Circuit The recycle circuit automatically redistributes an out of balance load It become...

Page 125: ... of extraction causing unnecessary recycles Ë Vibration Circuit The vibration safety switch FIGURE 14 reacts to excessive vibration which is not contained by the balancing system actuating a switch which de energizes the three wire relay When this occurs the cause of the vibration should be determined and corrected See VIBRATION SAFETY SWITCH ADJUST MENTS elsewhere in this manual Î FIGURE 14 MSSMA...

Page 126: ...hine is set into position but before the machine is op erated Adjustment of this switch from the factory setting is not recommended however it should be checked for proper functioning and adjusted if its proper setting is lost As shown at right in FIGURE 1 the unit consists of a sensitive micro switch with an extended actuating arm sup porting an eccentric weight The weight may be adjusted by movi...

Page 127: ...ry substantial foundation very little machine movement will occur for a given degree of out of balance Under such conditions it may be better to adjust the switch to be very sensitive With less substantial foundations e g ones where the sub soil is mushy or springy or otherwise not as desirable considerably greater machine movement will occur for a given degree of out of balance in which case a le...

Page 128: ...t of tilt electrically but are set close to the point where the tilt cylinders would bottom out and mechanically prevent further tilting All limit switches were properly set at the Milnor factory and do not normally require adjustment when the machine is installed However the up limit switch es should be adjusted if the tilt limits vary from those called for herein especially if the hydraulic cyli...

Page 129: ... switch is at its farthest position away from the hydraulic cylinder that depresses it allowing for greatest travel of machine 2 Energize the washer 3 Using the tilt controls see NORMAL OPERATION elsewhere tilt the machine until the limit of tilt shown in FIGURE 2 is achieved 4 Lock power off and install the factory supplied support brackets Undersize of tilt base Machine Size All 52 machine i e 5...

Page 130: ... actuation the switch is perpendicular to the hydraulic cylinder that depresses it not at an angle Adjust if necessary 6 Remove the support brackets and energize the machine 7 Test the up limit switch by returning the machine to the down position then tilting it allowing it to be stopped by the limit switch Readjust if necessary Mounting bracket Mounting bracket Rear up limit switch forward tiltin...

Page 131: ...ize the machine 3 Place a 1 8 shim between the switch actuating rod and the switch and reset the switch adjusting bracket on the mounting bracket such that the switch bottoms out with the shim in place 4 Remove the 1 8 shim Down limit switch Switch mounting plate Place 1 8 shim here to adjust Switch actuating rod Switch adjusting plate Î FIGURE 4 MSSMA415AE Î Down Limit Switch Assembly 52 machine ...

Page 132: ......

Page 133: ...WED all 6 09R012STDG 82026 09R012 MOUNTING HDWRE INST all 7 03 25617 82233B MTG PLATE LIMIT SW 52 72T all 8 03 25616A 82233 MTG PLATE SPRG STOP WELD RGT all 9 W3 25595 87481B SPRG STP WELD LIMITSW 52 72T all 10 03 25270 82163D ANGLE PIVOT LMTSW MT LT FRT all 10 03 25271A 82163 ANGLE PIVOT LMTSW MT RT RR all 11 10CA250001 83171NCABLE FOR DOWN LIMIT RETROFIT all 12 W3 25601 80241 SCRWSTP BRKT WELD L...

Page 134: ......

Page 135: ...llustration Parts List Vibration Switch Assy BMP700613R 83211A Sheet 1 of 1 ASSEMBLIES A SAE03 151 80142B ASSY VIBRATION SWT LG CONTR CONTAINS 001 002 005 009 COMPONENTS all 1 02 02038 85482A PLATE INSULATING SMALL9NOV51 all 2 15P008 02Z TRDCUT PANHD 6 32X1 NIKSTL WAX all 5 02 15119 BRACKET VIBRATION SWITCH all 6 09R020 04Z SWITCH NC VIBR WZ 2RW84429 P52 all 7 03 01059 91046A VIBSWITCH CLAMP CADST...

Page 136: ......

Page 137: ...Section 7 Chemical Supply Devices ...

Page 138: ...elp much It might reduce the dribble a little but not enough to prevent damage The real solution is to install the pumps below the dis charge end of the delivery tubes so excess chemical won t dribble out of the tube long after the pumps stop 2 If the machine is also equipped with a flushing supply injector a Always wire the new system so the appropri ate flushing valve also operates whenever chem...

Page 139: ...f a chemical even a diluted chemical dries on a surface as when a chemical dribbles out of the delivery tube after the last wash cycle is finished As the chemical dries the water content evaporates leaving a deposit of a very concentrated chemical which is then free to attack the host surface throughout the night or over the weekend or until the machine is returned to service The only realistic so...

Page 140: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP9700940 97287V 1 of 2 BMP700940 97287V Sheet 1 of 2 Supply Injector 6036 6044 5238 ...

Page 141: ...BBER BUMPER BLK W WASHER ONLY 698 all 3 02 18024 66023Z FRONT VALVCLOZ all 4 02 18179 76164B DIVIDER SUP INJ all 5 02 18543 93352C LID SUPPLY INJECTOR all 6 02 02649 89356A HINGE VALVE ENCLOSURE 16 25 all 7 15J004 01Z TUBULAR RIVET TRS 40988 3 16 all 8 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 PLATED all 9 27A074 HOSECLAMP 2 1 16 3 CADSCR 1 25 BAND all 10 60E301A24A HOSE 2 5 ID PE X 24 all 11 02 18564 8...

Page 142: ......

Page 143: ...Section 8 Water and Steam Piping Assemblies ...

Page 144: ...NLY 010C 02 02554S 91043C WATER LEVEL CONTROL ENCL S S 00D ONLY 011 15N019 RDMACSCR 4 40UNC2AX5 8 ZINC GR5 012 15U021 LOKWASH EXTOOTH 4 US STD ZINC PL 013A 15N055 RDMACHSCR 6 32UNC2AX5 8 ZINC GR2 00A 00C 00E 00G 014A 15G070 HXMACHSCRNUT 6 32UNC2B ZINC GR2 00A 00C 00E 00G 014B 15G075 HEX MACH SCREW NUT 6 32UNC2 SS18 8 00D 015 15U060 01Z FLAT WASHER 6 ANSI TYPEB BRASS 016A 15U100 LOKWASHER MEDIUM 6 ...

Page 145: ......

Page 146: ...FLOAT CHAMBER 25 25 INST 60 I G36 07500A 80086 FLOAT CHAMBER 25 25 INST 72 J G25 02600A 77137 FLOAT CHAMBER INSTAL 5238 K GLL64002 85376D FLOAT CHAMB FRAME INSTL 64NP L ALL64002 92086D FLT CHAMBR ASSY64NP W 90D 1N COMPONENTS alL 1 W2 14432 91436T FLOAT TUBE L 25 25 alL 1 X2 14432K 77521B FLOAT CHAMBER 96 LG REUSE FOR USE WITH REUSE SUMP alL 1 W2 14432M 84472T FLOAT CHAMBER 33 25 W 90DIN alL 2 X2 0...

Page 147: ... 5 TBE BRASS 125 SPRAY DOWN DYE MACHINES alL 22 51V015 03Z TEE PIPE 1 4 FGDBRASS101 T7 444 SPRAY DOWN DYE MACHINES alL 23 12P014KK 01Z CABLE CLMP NONMTL 1 2IDX1 2WIDE SPRAY DOWN DYE MACHINES alL 24 53A008B BODY BRMALCON 1 4X1 4COMP W B68X4X4 SPRAY DOWN DYE MACHINES alL 25 27A003 NOZZLE 1 4 BRASS SQUARE PATTERN SPRAY DOWN DYE MACHINES alL 26 02 10506 84417B BRACKET BOTTOM FLOAT CHAMBER 3016 3621 al...

Page 148: ...ORING 5 16ID 1 16CS BUNA70 011 all 11 02 02185 WASHER PISTON CUP COMP LIMIT all 12 02 02105 PISTON CUP WASHER STNLS STL all 13 03 06429 SPRING 2 11ODX6 5FL 64 all 14 60C132 ORING 2 IDX3 16CS BUNA70 329 all 15 24G020N ROLLED WASH 252ID NYLTITE 25W all 16 X2 02743 BONNET 2 DUMP VALVE all 17 02 18931F GASKET DUMPVALVE 1 60 72WEHU all 18 02 16021I DUMPVAL STEM 4 8 316SS all 19 15G168 SQNUT 1 4 20UNC2 ...

Page 149: ...ing Hardware for Watts Ball Valves New Pivot BMP920005 96067V 1 of 3 1 RIGHT HAND ASSEMBLY IS SHOWN LEFT HAND ASSEMBLY IS OPPOSITE 2 FOR 90 DEGREE VALVE SET VALVE IS ROTATED 90 DEGREES 3 ASSEMBLE SO THAT THE LINKAGE IS FREE TO MOVE IN THE SPACER THIS MEANS THAT THERE SHOULD BE DAYLIGHT BETWEEN THE CRANK AND EACH ADJACENT WASHER WITHOUT EXCESSIVE CLEARANCE NOTES ...

Page 150: ...SL 92177S 2 00WAT BVAL ACT BR NO ST LH DK 96D088SCSL 92177S 2 00WAT BVAL ACT SS NC ST LH DL 96D088SOSL 92177S 2 00WAT BVAL ACT SS NO ST LH COMPONENTS AA AD 1 SA 10 056F 92000Z AIRCYL 2 38ODX2 70STX20 5 CD BA BD CA CC AE AF 1 SA 10 056G 92000Z AIRCYL 2 38ODX2 70STX20 5 SS BE BJ CD CF DA DD 1 SA 10 057C 95222D AIRCYL 3 0ODX3 89ST171 176CD DH DJ DE DG 1 SA 10 057D 95222 AIRCYL 3 0ODX3 89ST171 176SS D...

Page 151: ...3 01661A 92271B BRKT RHT AIR CYL SUPT S S BJ CE DA DB 19 03 01625A 92271B 3 AIR CYL SPT BRK R SIDE RT DD DG DC DH DL 19 03 01625B 92271 3 AIR CYL SPT BRK R SIDE LT BE BG BJ 20 03 01662A 92271B BRKT LFT AIR CYL SUPT S S CE CF DA DB 20 03 01625C 92271B 3 AIR CYL SPT BRK L SIDE RT DD DG DC DH 20 03 01625D 92271 RIGHT 3 AIR CYL SUPT BRKT DJ DL all 21 15K190S HXCAPSCR 1 2 13UNC2AX2 5 FLTHRD SS all 22 2...

Page 152: ...he cross section which shows your ball valve example 1 1 2 bronze air operated See the parts list for the item number which represents your ball valve 1 1 2 bronze air operated would be item 10 on the parts list For valves that offer repair kits the internal parts are labled and marked as to which kit they are found in BK part of Ball Kit SK part of Stem Kit SSK part of Seat Seal Kit For the part ...

Page 153: ...SS 07Z BALVAL 1 SS WATTS S8000 Z107 1 STAINLESS AIR OPERATED all 007BK 96V085BK BALL KIT WATTS 1 BALL RK Z107 all 007SK 96V085SK 02Z STEM KIT 1 WATTS 1 ST RK Z107 all 007SSK 96V085SSK 02Z REPKIT 1 BALVAL 1SSK 02 KK Z107 all 8 96D086WEXS 08Z BAVAL 1 1 4BRZ WATS B6400SSZ107 1 1 4 BRONZE AIR OPERATED all 008BK 96V086BK BALL KIT WATTS 1 25 BALL RK Z107 all 008SK 96V086A7SK 02Z STEMKIT 1 25 1 5 ST RK Z...

Page 154: ...the illustration Parts List Burket Steam Valve BMP800020 96066V Sheet 1 of 1 ASSEMBLIES W 96D0009ER1 02Z REPAIRKIT 3 4 STEAM VALVE KIT FOR 001A X 96D0011ER1 02Z REPAIR KIT 1 25 STEAM VALVE KIT FOR 001B Y 96D0011ER2 ACTUATOR HOUSING FOR BURKET 251 KIT FOR 001B Z 96D0011ER3 REPAIR KIT MULLER 1 25 VALVE 554 KIT FOR 001B COMPONENTS all 1 96D0009E 03Z 3 4 NPT N C STEAMVAL ANGLE BODY 3 4 all 1 96D0011E ...

Page 155: ... FOR YOUR MACHINE SEE REVERSE SIDE ASS14001 ASS25001 ASS52001 ASS52001D ASS65001 ASS29001 ASS64001 ASS60005A 3 4 ORIFICE ASS60006A 1 2 ORIFICE ASS60007A 3 4 ORIFICE ASS60008A 1 2 ORIFICE BMP900001 96132V Page 1 STEAM SPARGER ASSEMBLIES ...

Page 156: ...ARGER 3 40RFICE TPIPE 6446E6N J6N 7258J5N 00H ASS60005A 92612T ASSY STM MIXER 5 ORF 24 5 L CBW 5 ORIFICE 24 5 L 00I ASS60006A 92612 ASSY STM MIXER 75 ORF 24 5L CBW 75 ORIFICE 24 5 L 00J ASS60007A 92612T ASSY STM MIXER 5 ORF 21 5 L CBW 5 ORIFICE 21 5 L 00K ASS60008A 92612 ASSY STM MIXER 75 ORF 21 5L CBW 75 ORIFICE 21 5 L 001A W2 14628A 95496 WLM STM SPARGER 63 ORF 12 L 00A 001B W3 64566B 95496C WLM...

Page 157: ...Section 9 Pneumatic Piping and Assemblies ...

Page 158: ... the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Way Pilot Valves BMP900032 91182V Sheet 1 of 1 ASSEMBLIES none COMPONENTS all 1 96R301A37 05Z 1 8 AIRPILOT 3W NC 120V50 60 all 1 96R301A24 06Z 1 8 AIRPILOT 3W NC 24V50 60 all 3 96R302A37 06Z 1 8 AIRPILOT 3W NO 120V50 60 all ...

Page 159: ...s required READ ALL SAFETY STATEMENTS ABOVE BEFORE PROCEEDING ANY FURTHER Remove retaining clip NOTE When metal retaining clip disengages it springs upwards Slip yoke containing coil and sleeves off solenoid base sub assembly Replace coil Reassemble in reverse order Remove retaining clip Slip entire solenoid enclosure off the solenoid base sub assembly Remove solenoid base sub assembly core assemb...

Page 160: ... G 96TBC3BA24 04Z 1 4 N C 3WAY 24V50 60C VALVE COMPLETE VALVE ASSEMBLY J 96R300AAM 78183L NC VALVEBODY HARDWARE VALVE BODY HARDWARE 00A 00B 00C Q 96V304A PARTKIT 8320 1 8 ASCO K260767 VALVE REPAIR KIT ALL SEE PARTS WITH FRONT R 96V236B PARTKIT 8320 1 4 ASCO K302142P 00G COMPONENTS J 1 96V300 1 8 VALVEBODY ASCO UX8320B13 all 1 96R300AB 73111F 1 8 BODY 3WAY 06D NORM OPEN 00K A 2 96T1002A24 SOLENOID ...

Page 161: ...lve stem 3 Unscrew seat cylinder from body and remove entire assembly 4 While disassembled open gate valve to flush out collected sediment 1 Remove bottom plug and gasket 2 Loosen disc holder with screwdriver or socket wrench 3 Inspect disc and clean or replace 4 Seat can be removed if necessary with an allen wrench or socket wrench 5 Unscrew and remove adjusting screw check nut and spring cage sc...

Page 162: ...ate the parts list to the illustration Parts List Pressure Regulators BMP900031 96081V Sheet 2 of 2 ASSEMBLIES X 96J030FF 01Z 1 2 PRESS REG SET 28 FEM X FEM NO REPAIR KIT Y 96J030D 01Z 1 2 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW Z 96J031D 01Z 3 4 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW COMPONENTS all 1 96V158B REPAIRKIT 14510 1 2 PRESSREG EB86 KIT DISCONT VLV1 2 EB72 all 2 96V158C REPAIRKI...

Page 163: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP701406 98296V Sheet 1 of 2 Quick Exhaust Valves BMP701406 98296V 1 of 2 ...

Page 164: ... Exhaust Valves BMP701406 98296V Sheet 2 of 2 ASSEMBLIES A MESSAGE B2 REPAIR KITS ONLY DELTROL B 96M051 USE KZK5B00100 WABCO C 96M054 QWIKEXHAUSTVLV 3 4 URETHANE PARKER D MESSAGE B1 PARTS NO LONGER SOLD ASCO E MESSAGE B2 REPAIR KITS ONLY GOYEN F 96M055 QUICK EXHAUST VALVE 1 4 DELTROL COMPONENTS all 1 96M053A KIT QWIKRELVLV EV20A 10091 18 DELTROL VALVE ONLY all 3 96M051B DIAPHRAM QWIKREL WAB PS112 ...

Page 165: ...PLOSION HAZARD Spring tension can cause air cylinder to burst apart with great force during dissassembly You can be struck by air cylinder parts Follow maintenance instructions carefully Wear eye protection NOTE Use a new locknut when re assembling air cylinder see the appropriate parts drawing 1 Replace two diagonally opposite tie bolts with threaded rods and nuts as shown in FIGURE 1 2 Tighten n...

Page 166: ...springs Replace worn parts then reassemble in reverse order Tighten locknut until it is just barely possible to turn the piston cup and washer assembly on the stem Correct piston cup shape is shown in FIGURE 2 DO NOT overtighten as this causes the piston cup to deform to the shape shown in FIGURE 3 and may cause piston to bind in cylinder Î FIGURE 2 MSSM0130AE Î Correct Piston Cup Shape Î FIGURE 3...

Page 167: ...BMP830078 2000133V Sheet 1 of 3 Air Cylinder Assemblies AIR CYLINDER MOUNTING HARDWARE DETAIL A C DETAIL D DETAIL E DETAIL F L DETAIL M N DETAIL P S EXPLOSION HAZARD Air cylinder can burst apart with great force Circled items are under high spring tension Follow maintenance instructions MSSM0130AE carefully ...

Page 168: ...7 88L A D 3 02 18660 CYLHEAD BRASS 2WAY AIRCYL F Q 3 02 02546 CYLHEAD SLIDESTEM R 3 06 20702E 91227B FLOW NOT ACTUATOR CYL HEAD S 4 02 02101 71334A CYLHEAD W TAPPED HOLE ALL 5 02 02105 91522A PISTON CUP WASHER STNLS STL S 5 02 02105B 92253B 2 38 ACYL BRASS PISCUP WASHR ALL 6 02 02194 93217B PISTONCUP DUMPVALVE 2 3 8 ALL 7 02 02085 75161A UP WASHER 2 OD PISTONCUP ALL 8 02 02185 79237A WASHER PISTON...

Page 169: ...RIGHT ZINC CAD RIGHT ALL 33 02 02547 LT BRACKET AIRCYL CAD LEFT ALL 34 02 02556 SUPPORT AIRCYL CADSTL ALL 35 27B2750L0T 01Z SPC RROLL 562ID 937L 048T ZNK ALL 36 15K206 HEXCAPSCR M5 8X40MM 18 8SS ALL 37 15G235F HXFNJAMNUT 9 16 12UNC2B ZINC GR2 ALL 38 15U280 01Z FL WASHER USS STD 1 2 ZNC PL D ALL 39 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 ALL 40 17A020 ADJ CLEVIS MACHINED 1 2 13 ZINC PLT ALL 41 17A065...

Page 170: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920006 2000133V Sheet 1 of 2 Air Cylinders for 2 Watts Ball Valves ...

Page 171: ...MPVALVE A B 12 03 01617C 92133B SPRING FL11 5SR23 5 MD2 368 C 12 02 15881 96471 SPRING BRAKE2 1OD11FL15 5 D 12 02 15881A 85504Z SPRING 02 15881 HEAVY PAINT A B 13 03 01616C 92133B SPRING FL11 35SR20 5MD1 811 C 13 02 15880 96471B SPRING BRAKE1 5OD10 3FL17 D 13 02 15880A 85504Z SPRING 02 15880 HEAVY PAINT all 14 60C106 ORING 5 16ID 1 16CS BN 70 DURO 011 A B 15 03 01620A 92133B 3 AIR CYL SPRING RETAI...

Page 172: ......

Page 173: ...RVALVE MTG HWD 24V EB AVA030124A 78182S TWO 1 8AIRVAL MTG HWD 1 NO EC AVA030137 82183S TWO 1 8 AIRVALVE MTG HWD120V ED AVA030137A 78182S TWO 1 8AIRVAL MTG HWD 1 NO EE AVA030171 78173S TWO 1 8 AIRVALVE MTG HWD240V EF AVA030171A 78182S TWO 1 8AIRVAL MTG HWD 1 NO COMPONENTS all 1 03 01524 79177B CHANNEL PLUG HOLDER all 2 03 01509 77362A PLUG MANIFOLD PORTS all 3 60C105 ORING 1 4 ID 1 16CS BN 70 DURO ...

Page 174: ...dware BMP780087R 83457A Sheet 2 of 2 all 15 96V350 1 4 VALVEBODY ASCO UFTX8320A89 all 16 03 01523 85096C BRKT LOCK AIR VALVE all 17 53A005B BODY MALECONN 1 4X1 8COMP B68A 4A all 18 53A059 SLEEVE 1 4 COMP IMP 60F BRASS all 19 53A059A NUT 1 4 COMP HOLYOKE ANDERSON 61A 4 EB EC EF 20 96R300ABM 78183 NO VALVEBODY HARDWARE all 21 03 01508 77362A FITTING SCREW 7 16 HEX ...

Page 175: ......

Page 176: ...CK MACH 12PORTS all 8 5N0E11ABE2 NPT NIPPLE 1 4X11 TBE BRASS 125 all 9 51E507 HOSESTEM BRASS 1 4 MPTX1 2 HOSE I D all 10 51V015 03Z TEE PIPE 1 4 FGDBRASS101 T7 444 52DRA DYA ONLY all 10 5SX0EBF NPT CROSS 1 4 BRASS 150 2205P 4 52WE1 60 72 WE2 WE3 all 11 5N0E05KB42 NPT NIPPLE 1 4X5 5 TBE BRASS STD all 12 51T020 STRAINER T 1 4 ANCHOR 101ST 4 all 13 60E004TE 04Z 1 4 OD X 170 ID NYLON TUBING all 14 53A...

Page 177: ...T TEE 1 4X1 4X3 8 BRASS 125 all 28 5SL0EBEC NPT ELBOW 90DEG STRT 1 4 BRASS 125 all 29 27A090 HOSECLAMP 11 16 1 5 CADSCR HS 16 all 30 60E085 07Z H0SE WATER 1 2 DAY 7192 50250 all 31 5SB0G0EDEO NPTHEXBUSH 3 8X1 4 GALCI 125 all 31 5SL0EBEA NPT ELBOW 90DEG 1 4 BRASS 125 USED ON 52 DRA ONLY all 32 12K070 1 2 CONDUIT LOCKNUT PECO 201J all 33 96TCC3AA71 04Z 3 8 N C 3WAY 240V50 60C VALVE all 34 27A005 MUF...

Page 178: ......

Page 179: ...ll 2 MESSAGE NU THIS P S ITEM NUMBER NOT USED all 3 60B100 REPLACED BY KIT K15 0004 all 4 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 5 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 6 15K214E HXCAPSCR 5 8 11UNC2AX1 5 GR5 ZNC CD all 7 15U314 FLATWASHER USS STD 5 8 ZNC PLT all 8 15U240 FLATWASHER USS STD 3 8 ZNC PLT all 9 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 10 15K110 HEXCAPSCR 3 8 16UNC2AX1 5 GR5 PLTD al...

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Page 181: ...Section 10 Hydraulic Schematics and Devices ...

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