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Published Manual Number/ECN: MAP30FXXBE/2006153A

•  Publishing System: TPAS
•  Access date: 4/11/2006
•  Document ECN's: Latest Available

Service—

30022Fxx
Washer-Extractors

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Summary of Contents for 30022F Series

Page 1: ...ber ECN MAP30FXXBE 2006153A Publishing System TPAS Access date 4 11 2006 Document ECN s Latest Available Service 30022Fxx Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...ublishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or section See th...

Page 3: ...MSSM0261BE 9933AV 41 Fastener Torque Requirements MSSM0101CE 9906AV 61 Section 2 Covers Safety and Shipping Brackets 62 Installation Guards Covers 30022F8J F8P F8W BMP940036 94177V 63 Shipping Bracket Installation BMP010031 2002076V 65 Section 3 Frame and Housing Assemblies 66 House and Shell Vent Installation 30022F8J F8P F8W BMP940043 94201V 69 Section 4 Suspension 70 Marshmallow Spring Suspensi...

Page 4: ...0 Installation Drain Assembly 30022F8J F8P F8W BMP940055 94212V 102 3 Electric Drain Valve BMP920017 2002044V 105 Section 8 Chemical Supply Devices 106 Soap Chute BMP010023 2004333V 108 Peristaltic Soapchute BMP940050 2002076V 110 Five Compartment Dry Supply Assembly and Installation 30022F8J F8P F8W BMP940053 94202V 112 Assembly 6 Valve Soap Manifold 30022F8J F8P F8W BMP940052 94202V ...

Page 5: ... Totaltrol Manual Number Date Code When To Discard or Save The manual number date code is located on the inside front cover upper right corner just above the manual name Whenever the manual is re printed with new information part of this number changes If the date code after the changes the new version applies to all machines covered by the old version but is improved thus the old version can be d...

Page 6: ......

Page 7: ...points brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EX...

Page 8: ......

Page 9: ...6 In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your mach...

Page 10: ...ricted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in s...

Page 11: ...azards is provided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Co...

Page 12: ...dy or limbs and dismember you The goods are normally isolated by the locked cylinder door Do not attempt to open the door or reach into the cylinder until the cylinder is stopped Do not touch goods inside or hanging partially outside the turning cylinder Do not operate the machine with a malfunctioning door interlock Open pocket machines only Do not jog the cylinder and pull the goods at the same ...

Page 13: ...der is turning and or starting the cycle with the door open exposing the turning cylinder Do not operate the machine with any evidence of damage or malfunction WARNING 9 Multiple Hazards Operating the machine with an inoperative safety device can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operat...

Page 14: ...vicing Hazards Vital Information for Service Personnel see also service hazards throughout manuals WARNING 16 Electrocution and Electrical Burn Hazards Contact with electric power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the h...

Page 15: ...Safety Suspended Open Pocket Non tilting Washer Extractors PELLERIN MILNOR CORPORATION End of BIUUUS27 ...

Page 16: ...trong and rigid enough and has not subsided to leave the floor slab suspended without support on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundatio...

Page 17: ...ating speeds of the machine s compared to the natural frequencies of the floor and or any other supporting structure s A qualified soil and or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade install...

Page 18: ...ard Use and Placement 30022 36030F8J F8W 42032F7J F7W Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 LEFT VIEW FRONT VIEW RIGHT VIEW REAR VIEW PLAN VIEW 30 20 40 ON STEAM PIPE ONLY IF MACHINE IS EQUIPPED WITH STEAM 30 50 60 10 ...

Page 19: ...y which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020113 2003286V Sheet 2 of 2 ASSEMBLIES none COMPONENTS All 10 01 10631A NPLT SHELL FRT WARN NOTILT TCATA All 20 01 10689A NPLT BELT HAZARD SM TCATA All 30 01 10377A NPLT ELEC HAZARD LG TCATA All 40 01 10685A NPLT BURN HAZARD WA...

Page 20: ...ds are shown If Aluminum Placard Mounting holes are provided on machine Use 8 self tapping screws Replace placard im mediately if removed or unreadable 2 ISO Placards shown on this page Safety Placard Use and Placement ISO 30022 36030F8J F8W 42032F7J F7W LEFT VIEW FRONT VIEW RIGHT VIEW REAR VIEW PLAN VIEW 20 30 20 40 ON STEAM PIPE IF MACHINE IS EQUIPPED WITH STEAM 30 50 10 20 ...

Page 21: ... in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP020114 2003286V Sheet 2 of 2 ASSEMBLIES none COMPONENTS All 10 01 10631X NPLT WE1 NONTILT WARNGS FRT All 20 01 10628X NPLT NONTILT W E WARNING SIDE All 30 01 10377 NPLTE WARNING 4X4 All 40 01 106...

Page 22: ...st for complete instructions before continuing Do not jack the machine here Do not lift the machine here Use three point or four point lifting as determined by the lifting eyes furnished Rig the load using lifting cables of sufficient size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge ...

Page 23: ...d Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Do not step or stand on this machine part Maintain a 25 mm 1 minimum clearance between float clips Set low level so that the bottom of the float is always at least 25mm 1 above the bottom of the float tube This motor or pump should rotate in the direction of the arrow ...

Page 24: ...is tag is installed on the machine Do not remove this component from the machine Install the appropriate part here before operating the machine Do not pump grease here 7 _ccQbi _V DQW 9 ecdbQdY_ c 6 Cdi U A Cdi U F Cdi U Q T H Cdi U GQcXUb 5hdbQSd_bc ...

Page 25: ...wed from here rear of machine During drain and extract the cylinder must rotate clockwise when viewed from here front of machine Do not pump grease here Do not strike shell front of washer extractors during fork lifting Striking shell front will cause door to leak C9EEAD715 F ...

Page 26: ...t water connection here Make third reuse water connection here Hold the connection side of the valve with a wrench when connecting plumbing H 0 2 H 0 2 H 0 2 7 _ccQbi _V DQW 9 ecdbQdY_ c 6 Cdi U A Cdi U F Cdi U Q T H Cdi U GQcXUb 5hdbQSd_bc ...

Page 27: ...bout some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injectin...

Page 28: ...e damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals...

Page 29: ...iphon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 ...

Page 30: ...llowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full...

Page 31: ...ystem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minim...

Page 32: ......

Page 33: ...Section 1 Service and Maintenance ...

Page 34: ...an grease fittings before adding grease Clean off excess grease Ensure that lubricants do not drip onto belts brake shoes or drums F0A 8 6 4 cP V T P S 2adbW 7PiPaSb Contact with moving components normally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Lock out and tag out power at the main machine disconnect before servicing or in accord...

Page 35: ...nd magnetic drain plug for water and or metal particles Water and or metal particles can indicate worn or damaged seals and bearings Reinstall the drain plug 4 After locating the oil fill plug refill the bearing housing following lubrication specifications 5 Reinstall the fill plug and clean excess lubricant from the machine 6aTPbX V FPcTa BTP b F0A 8 6 4 cP V T P S 2adbW 7PiPaSb Guards covers and...

Page 36: ...ace as necessary Every four months Dimensional drawings Chemical Supply if so equipped Supply hoses Check for leaks observe operation Every four months See Service Notes in this section Flushing supply injector valve strainers if so equipped Inspect and clean the strainers in supply injector valves and clean out each compartment Steam Steam strainer if so equipped Inspect and clean strainer Every ...

Page 37: ...ounds kilograms Drive 24 64 9 5 All 6 7 9 8 3 0 4 4 5 2 7 6 2 4 3 4 BTaeXRT cTb cT All V belts are not alike So called Super or High Capacity belts frequently have considerably higher capacities than Standard belts Sometimes a particular manufacturer s V belts will be more suitable for a certain application and another manufacturer s V belts may be suitable for a different application This may occ...

Page 38: ...nance Points Bearing Housing Maintenance Points Water Seal Grease Point Legend Water Seal Grease Relief 1 Drive belt 2 Bearing lubricant fill tube 3 Water seal grease fitting location 4 Seal grease relief Figure 2 30022Fxx Drive Train Maintenance Points Testing Belt Tension Inverter ...

Page 39: ... bUfU dYfU QY dU Q SU 5 5B9 9 B 3 B B1D9 Figure 3 30022Fxx Suspension Maintenance Points Front springs Rubber springs and side shocks End of BIIFUM01 ...

Page 40: ...in the bearing oil indicates leaking seals Metal particles in the bearing oil indicates damaged bearings Ordinarily only the shell front and cylinder need to be removed to replace seals and bearings Ê Removing the Shell Front and Cylinder 1 Remove the door interlock housing cover Mark the terminal position of the wires and remove the wires from the interlock switch Loosen the two conduit connectio...

Page 41: ... sleeve are clean and free from oil Apply Loctite 271 to the inside of the sleeve then tap sleeve on the shaft and remove excess Loctite 3 Replace the seals and O rings Ensure that the new seals are parallel within the shaft seal holder Ë Reinstalling the Seal Holder Rear seal bearing holder Shims Bearings Seals Front shaft seal holder Shaft seal sleeve Î FIGURE 1 MSSM0261BE Î Bearing Housing Comp...

Page 42: ...er 3 8 bolt and repeat procedure Ë Ë Replacing Bearings NOTE Set bearing clearance only if major components of the original bearing housing front shaft seal holder rear seal bearing holder shaft or shims are replaced See Setting Bearing Clearances in this sec tion after replacing major components The bearing housing does not need to be removed to change the bearings Remove the bearing housing only...

Page 43: ...s of the lead wire to obtain a to tal thickness of 0 004 0 005 0 102 0 127 millime ters Install the rear seal bearing holder using this amount of shims 5 The shaft should turn in the housing Ë Removing the Old Bearing Housing Remove all fittings and connections from the bearing housing Tighten three 1 2 20 x 2 inch 50 long bolts evenly into the push off holes to separate the bearing hous ing from ...

Page 44: ...ng clamps mount and support the shell front in place align it with the mark made before it was removed If necessary use a rubber or rawhide maul to strike the shell front so it seats within the shell After the shell front is seated properly on the shell check the gap between the shell front and the lip on the shell If neces sary use a rubber maul or rawhide maul on the shell lip to close the gap 6...

Page 45: ... data Actual allowable torques are application dependent and can vary for many reasons joint types gaskets etc Use these values as a guide 5 Although FIGURE 1 depicts hex head bolts the table applies to all head types Ê Fasteners and Threadlocker Ë How Fasteners Loosen Standard threaded fasteners are manufactured with a clearance fit for easy assem bly With the fastener at the proper torque 85 of ...

Page 46: ...rimer N Allow to dry 3 Insert bolt into through hole assembly 4 Apply several drops of threadlocker onto bolt engage ment area 5 Assemble and tighten nut to correct torque for the threadlocker Ë Blind Holes See FIGURE 4 1 Clean all threads bolt and nut with cleaning solvent 2 Spray all threads with Loctite Primer N Allow to dry 3 Squirt several drops down female threads into bottom of hole 4 Apply...

Page 47: ...octite 277 Bare 1 4 20 SAE Grade 1 ASTM A307 2 5 3 39 3 0 4 06 3 3 4 47 3 6 4 88 4 6 6 23 4 3 5 83 3 3 4 47 SAE Grade 2 4 1 5 56 4 9 6 64 5 5 7 45 6 0 8 13 7 7 10 44 7 1 9 63 5 5 7 46 SAE Grade 4 4 8 6 50 5 8 7 86 6 4 8 67 7 0 9 49 9 0 12 20 8 3 11 25 6 4 8 67 SAE Grade 5 ASTM A449 6 3 8 54 7 6 10 3 8 4 11 38 9 3 12 60 11 8 15 99 11 0 14 91 8 4 11 39 SAE Grade 7 7 9 10 7 9 4 12 7 10 5 14 23 11 5 1...

Page 48: ...3 99 13 6 18 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 16 18 SAE Grade 1 ASTM A307 5 1 6 91 6 2 8 40 6 8 9 22 7 5 10 17 9 6 13 02 8 9 12 07 6 8 9 22 SAE Grade 2 8 5 11 52 10 2 13 83 11 3 15 32 12 5 16 95 ...

Page 49: ... 27 1 36 74 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 8 16 SAE Grade 1 ASTM A307 9 0 12 20 10 8 14 64 12 0 16 27 13 1 17 76 16 7 22 64 15 5 21 01 12 0 16 27 SAE Grade 2 14 9 20 20 17 9 24 27 19 9 26 98 21 9...

Page 50: ... 41 64 0 86 77 49 2 66 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 16 14 SAE Grade 1 ASTM A307 14 0 18 98 17 0 23 04 19 14 25 95 21 0 28 47 27 0 36 60 25 0 33 89 19 0 25 76 SAE Grade 2 24 0 32 54 28 8 39 0...

Page 51: ... 35 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 2 13 SAE Grade 1 ASTM A307 22 0 29 83 26 0 35 25 29 38 39 83 32 0 43 39 41 0 55 59 38 0 51 52 29 0 39 32 SAE Grade 2 36 6 49 62 43 9 59 52 48 8 66 16 53 6 72 67 ...

Page 52: ...51 120 0 162 70 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 9 16 12 SAE Grade 1 ASTM A307 32 0 43 39 38 0 51 52 42 19 57 20 46 0 62 37 59 0 80 00 55 0 74 57 42 56 94 SAE Grade 2 52 7 71 45 63 3 85 82 70 3 95 31...

Page 53: ...1 6 232 66 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 5 8 11 SAE Grade 1 ASTM A307 44 59 66 52 70 50 58 2 78 90 64 86 77 81 109 82 76 103 04 58 78 64 SAE Grade 2 72 7 98 57 87 2 118 23 96 9 131 38 106 6 144 53...

Page 54: ... 8 422 74 239 8 325 13 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 3 4 10 SAE Grade 1 ASTM A307 77 104 40 93 126 09 103 1 139 78 113 153 20 144 195 24 134 181 68 103 139 65 SAE Grade 2 129 4 175 44 155 3 210 55...

Page 55: ...569 44 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7 8 9 SAE Grade 1 ASTM A307 124 7 169 07 149 6 202 83 166 3 225 47 182 9 247 98 232 8 315 63 216 1 293 0 166 3 225 47 SAE Grade 2 124 7 169 07 149 6 202 83 166...

Page 56: ...4 668 3 906 09 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 8 SAE Grade 1 ASTM A307 187 5 254 22 225 0 305 06 250 0 338 95 275 0 372 85 350 0 474 54 325 0 440 64 250 0 338 95 SAE Grade 2 187 5 254 22 225 0 305...

Page 57: ... 1483 49 1393 0 1888 66 1293 5 1753 73 995 0 1349 04 ASTM A354 Grade BC Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 14 SAE Grade 1 ASTM A307 210 0 284 72 252 0 341 66 280 0 379 63 308 0 417 60 392 0 531 48 364 0 493 52 280 0 37...

Page 58: ...88 1 1746 43 ASTM A354 Grade BC 844 8 1145 40 1013 8 1374 53 1126 4 1527 20 1239 0 1679 86 1577 0 2138 13 1464 3 1985 33 1126 4 1527 20 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 8 12 SAE Grade 1 ASTM A307 297 4 403 22 356 9...

Page 59: ...STM A354 Grade BC 1192 4 1616 68 1430 9 1940 04 1589 8 2155 48 1748 8 2371 05 2225 8 3017 78 2066 8 2802 20 1589 8 2155 48 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 4 12 SAE Grade 1 ASTM A307 414 8 562 40 497 8 674 93 553 1...

Page 60: ... 2 3229 83 ASTM A354 Grade BC 1563 6 2119 96 1876 4 2544 06 2084 8 2826 61 2293 3 3109 30 2918 8 3957 37 2710 3 3674 68 2084 8 2826 61 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 3 8 12 SAE Grade 1 ASTM A307 559 5 758 58 671 3 ...

Page 61: ...ASTM A354 Grade BC 2074 9 2813 20 2489 9 3375 85 2766 6 3751 01 3043 2 4126 03 3873 2 5251 36 3596 5 4876 20 2766 6 3751 01 Ï All values in foot pounds and Newton meters Nominal bolt size Grade Designation and Standard Zinc or Cadmium Plated If instructions call for Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1 1 2 12 SAE Grade 1 ASTM A307 734 1 995 30 880 9 1194 34 978...

Page 62: ...24 21 6 29 28 22 6 30 64 17 7 24 00 13 1 17 76 7 16 14 31 3 42 44 32 8 44 47 26 4 35 80 19 0 25 76 7 16 20 33 3 45 15 34 8 47 18 27 3 37 00 20 2 27 38 1 2 13 43 1 58 43 45 2 61 28 35 2 47 72 26 1 35 38 1 2 20 45 1 61 14 47 1 63 86 36 9 50 00 27 3 37 00 9 16 12 56 8 77 00 59 4 80 53 46 5 63 04 34 4 46 64 9 16 18 62 7 85 00 65 6 88 94 51 3 69 55 38 0 51 52 5 8 11 92 5 125 41 96 7 131 10 75 6 102 50 ...

Page 63: ...06 20 234 6 318 07 183 8 249 20 1 14 259 2 351 43 270 8 367 16 212 1 287 57 166 3 225 47 1 1 8 7 413 0 559 95 432 0 585 71 337 0 456 91 265 0 359 29 1 1 8 12 390 0 528 77 408 0 553 17 318 0 431 15 251 0 340 31 1 1 4 7 523 0 709 09 546 0 740 28 428 0 580 30 336 0 455 55 1 1 4 12 480 0 650 80 504 0 683 33 394 0 534 19 308 0 417 60 1 1 2 6 888 0 1203 97 930 0 1260 91 727 0 985 68 570 0 772 82 1 1 2 1...

Page 64: ......

Page 65: ...Section 2 Covers Safety and Shipping Brackets ...

Page 66: ... this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of machines Component Item Numbers For any item on the drawing e g item there may be several corre sponding items on the parts list e g 001A 001B 001C etc which are similar components on different assemblies How Part Is Used In Assembly ...

Page 67: ... The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Shipping Bracket Installation BMP010031 2002076V Sheet 1 of 1 ASSEMBLIES A APC30201 ASSY ISOLATOR SHIPBRKT 3022F COMPONENTS all 1 W2 03851 SHIP BRKT RT MNTNG PLATE WLDMT all 2 W2 03851A SHIP BRKT LF MNTNG PLATE WLDMT all 3 02 03852 REAR SHIPPING BRACKET all 4 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 ...

Page 68: ......

Page 69: ...Section 3 Frame and Housing Assemblies ...

Page 70: ...BMP940043 94201V Page 1 HOUSE SHELL VENT INSTALLATION 30022F8J F8P F8W ...

Page 71: ...RN 18 021 27A082 HOSECLAMP 2 9 16 3 5 CADSCR HS 48 END OF PARTS LIST How to Read Parts List Reference Item Numbers I t e m s 0 0 A 00 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more...

Page 72: ......

Page 73: ...Section 4 Suspension ...

Page 74: ...orporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP010029 2002076V Sheet 1 of 2 Marshmallow Spring Suspension 30022F8J F8W 3 3 1 2 A A VIEW A A 1 2 3 5 6 4 7 8 9 10 8 9 7 10 4 PLACES ...

Page 75: ...allow Spring Suspension BMP010029 2002076V Sheet 2 of 2 ASSEMBLIES A GMS30201 INST M SPRING SUSPENSION 3022 COMPONENTS all 1 W2 03143 WLMT REAR M SPRING MNT 3022F all 2 W2 03142 WLMT FRNT M SPRING MNT 3022F all 3 60B131 MM SPRG 4X2X7 5 F W223580603 all 4 27A969 CABLE ASSY SAVA all 5 15K223A HEXCPSCR 5 8 11UNC2X2 GR8 Z all 6 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 7 15K198A HEXCAPSCR 1 2 13UNC2AX3 G...

Page 76: ...nor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP010030 2002076V Sheet 1 of 2 Shock Absorber Installation 30022F8J F8W 1 2 A A 8 1 2 8 5 6 7 TYPICAL 3 4 3 4 1 8 VIEW A A ...

Page 77: ...assigned to components relate the parts list to the illustration Parts List Shock Absorber Installation BMP010030 2002076V Sheet 2 of 2 ASSEMBLIES A GIC30202 INSTALL SHOCK ABSORBER 3022F COMPONENTS all 1 60BS6836 SHOCK G 65480540E ERING EA END all 2 02 03970 BRKT TOP SHOCK MOUNT 3022F all 3 15K144C HEXCAPSCR 7 16 14UNC X 2 5 GR all 4 15G222 HXFINJAMNUT 7 16 14UNC2B ZINC all 5 15G205 HXNUT 3 8 16UN...

Page 78: ...ssigned to components relate the parts list to the illustration Parts List Excursion Switch BMP940035 2002076V Sheet 1 of 1 ASSEMBLIES A GES30201 INST 3022F EXCURSION SWITCH COMPONENTS all 1 09R008ASTD 09R008A MOUNTING HDWRE INST all 2 07 21015 ACTUATOR ADJUSTING BRKT all 3 02 03884 PLATE EXCURSION SWITCH MTG all 4 02 03885 BRKT EXCURSION SWITCH SHELL all 5 15K039 HXCAPSCR 1 4 20UNC2AX3 4 GR5 Z al...

Page 79: ...Section 5 Drive Assemblies ...

Page 80: ...lustration Parts List Drive Chart BMP050026 05135V Sheet 1 of 1 Drive Chart 3022F8J F8W J8P 1 2 USES 2 BELTS 3 4 5 6 7 8 9 ASSEMBLIES A D33 02950 93000Z DRIVE CHART 3022F8 VSP 50 60 COMPONENTS all 1 X2 03830 98496 MACH MAIN BEARING PULLEY All 2 56VB081X VBELT BX81 RAWEDGE COG All 3 56030B2H VPUL 2B3 0 A2 6 2BK32H R EQUAL all 4 56Q1CH 1 1 8 BUSH VPUL TYP H D OR QT all 5 15E230 STRMACHKEY 3 8SQX2 1 ...

Page 81: ...BMP940034 94177V Page 1 INSTALLATION DRIVE BASE ASSEMBLY 30022F8J F8P F8W ...

Page 82: ...WASHER USS STD 3 8 ZNC PLT 00A 104 15G205 HXNUT 3 8 16UNC2B ZINC GR2 00A 105 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL 00A 106 15U241SZ FLATWASHER 1 5 ODX 406 IDX 25TH SZN 00A END OF PARTS LIST How to Read Parts List Reference Item Numbers I t e m s 0 0 A 00 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depic...

Page 83: ...lnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP940032 98053V 1 of 2 BMP940032 98053V Sheet 1 of 2 Main Bearing Installation 3022F8J F8P F8W Oil Fill Tube 12 14 25 18 ...

Page 84: ... NPT NIP 1 4X1 5 TBE BRASS STD 7 NPT COUP BRASS 125 103 8 5SP0EFFSSM NPT PLUG SQSLDMAGNET BLKST 9 5SL0EBEC NPTELB 90DEG STRT BRASS125 10 51E507N HOSESTEM NYLON 1 4MPX1 2 HOSEID 11 27A043A HOSECLAMP 562 DIA SPRINGTY Hc9 12 60E005P 04ZPVC TUBING 1 2 ID X 5 8 OD 13 53A008B BODYMALECON 25X 25 COMP B68A 4B 14 53A059AB 1 4 COMP NUT PARKER 4BZ B 15 53A059 SLEEVE 1 4 BRASS PH 60C 4 17 60E004NTN 01ZTUBING ...

Page 85: ...TE TO THIS SURFACE BEFORE APPLYING SLEEVE SHAFT O D AND SLEEVE I D MUST BE CLEAN AND FREE FROM OIL BEFORE APPLYING LOCTITE INSURE BONDING ON AT LEAST 75 OF TOTAL SURFACE USE LOCTITE 242 WITH ITEMS A02 AND A03 ENSURE ITEMS P03 AND P04 ARE FULLY SEATED BEFORE TIGHTENING FASTENERS BEARING SET TAKE UP ON CUP CARRIER UNTIL BEARINGS BIND SLIGHTLY IN ROTATION MEASURE SHIM GAP AND PROVIDE SUFFICIENT ARTUM...

Page 86: ... CUP TIMKEN 39521 BRG ALL B04 54A594 CONE TIMKEN 39586 BRG A P01 X2 03833 97333DMACH SHAFT 3022F BRG ASSY 30022F8X ONLY B P01 X2 03232 98262D MACH SHAFT 3022H7 BRG 30022H7X ONLY A P02 X2 03840 97461 MACH MAIN BEARING HOUSING 30022F8X ONLY B P02 X2 03840H 98353 MACH MAIN BRNG HOUSING 3022H 30022H7X ONLY ALL P03 X2 03831 97461 MACH FRONT SEAL HOLDING 3022F ALL P04 X2 03832 94043 MACH REAR SEAL HOLDE...

Page 87: ...sembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of machines Component Item Numbers For any item on the drawing e g item there may be several cor responding items on the parts list e g 001A 001B 001C etc which are similar components on...

Page 88: ......

Page 89: ...Section 6 Shell and Door Assemblies ...

Page 90: ...BMP940046 94223V Page 1 INSTALLATION SHELLFRONT 30022F8J F8P F8W ...

Page 91: ...s List Reference Item Numbers I t e m s 0 0 A 00 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than...

Page 92: ... Box 400 Kenner LA 70063 0400 Litho in U S A BMP920009 2001036V Sheet 1 of 2 Door Assembly 30015 30022 Rigid Mount VIEW B B HINGE DETAIL VIEW A A A A 36 13 25 18 37 35 16 16 18 22 35 16 17 18 19 16 18 35 36 37 1 21 20 24 12 2 24 6 3 9 16 17 18 19 10 11 23 7 8 B B ...

Page 93: ...all 3 12P1AGHP1 HOLEPLUG 3 8 BLACK LPE all 6 02 02817 FLANGE BRG DOOR HINGE NYLON 7 02 09215D DR GLASS N4 5 6P W MIL LOGO B 7 02 09215A DORGLAS DRAW W MILNOR LOGO C 7 02 09215E DOOR GLASS W MIL LOGO RED all 8 02 09021 RING DOOR GLASS PRESSURE all 9 02 02366 GASKET DOORGLAS GTR52 5220 3 all 10 02 10545 EXTR BAND STAMPED SS CYLDOOR all 11 02 10342A GASKET 15 DOOR all 12 02 02764 HINGEPIN SHELLDOOR L...

Page 94: ...fully depressed with the door open 3 The arm does not over travel and hit the switch housing when the door is closed and the switch is actuated Bolt Spacer Adjustment 1 On a new machine the slots on the front housing should not show a gap past the bolt spacers 2 The spacers should be installed with the long side toward the shellfront SWITCH STRIKER ADJUSTMENT BOLT SPACER ADJUSTMENT ASSEMBLIES 00AA...

Page 95: ...86D HOUSING FRONT ILOC W UNLATC all 3 03 01427A 77181C HOUSING REAR ILOC C 7 D only 3 03 01427B 94186D HOUSING REAR ILOC W UNLATCH all 4 03 01429 75479C PLATE FNT PIVOT ILOC all 5 03 01335 INSULATOR AUTOSPOT all 6 03 01425A 92683C DOOR HANDLE EXTENSION all 7 03 01423 75736B LATCH INTERLOCK all 8 03 01417 75100B PLATE SPACER ILOC all 9 03 01418B 75194B KEEPER LATCH PIN NOTCH all 10 03 01418 75100B ...

Page 96: ......

Page 97: ...Section 7 Water and Steam Piping and Assemblies ...

Page 98: ...x 400 Kenner LA 70063 0400 Litho in U S A BMP010032 2002076V Sheet 1 of 2 Water Inlet Assembly 30022F8J F8W 7 5 22 13 14 15 11 18 19 20 5 PLACES 8 9 10 16 17 21 18 19 20 5 PLACES 6 5 8 9 10 2 4 1 3 23 24 25 26 TO SOAP CHUTE TO PERISTALTIC FOR PLASTIC DRY SOAP CHUTE ...

Page 99: ...E085C54A HOSE ASSY 1 2 X 54 LG all 13 27A034 UBOLT3 625BETWN LEGS 3INC all 14 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 15 15G165 HXNUT 1 4 20UNC2BSAE ZC GR2 all 16 02 03469 3 NOZZLE INLET HOSE CWU all 17 02 03869 FLEXTUBE 2 ID 3 47ID X 30 LG all 18 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 19 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 20 15G205 HXNUT 3 8 16UNC2B ZINC GR2 All 21 27A072 T BOLT HOSECLAMP...

Page 100: ...G NUT WILL DISTORT VALVE BODY CAUSING THE PISTON BODY TO JAM AND THE VALVE WILL NOT SHUT OFF IF THE VALVE LEAKS BETWEEN THE BODY AND BONNET LOOSEN THE COUPLING NUT AND TURN THE BODY S L I G H T LY T H E N T I G H T E N T H E COUPLING NUT IF THE VALVE STILL LEAKS REPEAT THE OPERATION IN NO CASE MUST THE NUT BE TIGHTENED EXCESSIVELY GENERAL MAINTENANCE 1 2 4 1 0 8 SERIES ONLY H AY S 4 1 0 8 S E R I ...

Page 101: ...P014 16 OBSOLETE 4108 DUOVALVE ALSO W XX 2 96V225 SEAT WASHER HAYS 8249801 Y ZZ 2 96V225A SEAT WASHER HAYS 84048 FOR 96P151 S V 3 96V248 SEATWASHER NUT HAYS 82222 96P014 16 OBSOLETE 4108 DUOVALVE ALSO W Z 3 96V226 SEAT WASHER NUT HAYS 86030 96P053 S V 4 96V246 COUPLING NUT HAYS 76303 96P014 16 W Z 4 96V254 COUPLING NUT HAYS 76028 96P053 S V Y ZZ 5 96V244 PISTON SPRING FOR HAYS STYLE 3108 W XX 5 96...

Page 102: ...lve stem 3 Unscrew seat cylinder from body and remove entire assembly 4 While disassembled open gate valve to flush out collected sediment 1 Remove bottom plug and gasket 2 Loosen disc holder with screwdriver or socket wrench 3 Inspect disc and clean or replace 4 Seat can be removed if necessary with an allen wrench or socket wrench 5 Unscrew and remove adjusting screw check nut and spring cage sc...

Page 103: ...ate the parts list to the illustration Parts List Pressure Regulators BMP900031 96081V Sheet 2 of 2 ASSEMBLIES X 96J030FF 01Z 1 2 PRESS REG SET 28 FEM X FEM NO REPAIR KIT Y 96J030D 01Z 1 2 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW Z 96J031D 01Z 3 4 PRESREGULTR SET 28 FEM UN FOR KIT SEE BELOW COMPONENTS all 1 96V158B REPAIRKIT 14510 1 2 PRESSREG EB86 KIT DISCONT VLV1 2 EB72 all 2 96V158C REPAIRKI...

Page 104: ...BMP940055 94212V Page 1 INSTALLATION DRAIN ASSEMBLY 30022F8J F8P F8W ...

Page 105: ...m s 0 0 A 0 0 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than...

Page 106: ...ilnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920017 2002044V Sheet 1 of 2 3 Electric Drain Valve SPRING MAIN DRIVE PIN KIT METAL WASHER BEARING V PACKER SEAL MOTOR MOUNTING PLATE 1 4 3 MOTOR COVER VALVE BODY ASSEMBLY 2 ...

Page 107: ...h components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Electric Drain Valve BMP920017 2002044V Sheet 2 of 2 ASSEMBLIES A 96D350A37 DRINVAL 3 N O MTRDR120V 50 60C B 96D350A71 DRINVAL 3 N O MTRDR240V 50 60C COMPONENTS A 1 96D35MTR37 120V 50 60CMTR FOR 3 DRAINVAL B 1 96D35MTR71 240V 50 60CMTR FOR 3 DRAINVAL all 2 96D...

Page 108: ......

Page 109: ...Section 8 Chemical Supply Devices ...

Page 110: ... Soap Chute R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A 30022H8J X8J 30022F8J F8W 4232F7J F7W F7S F7R 3626X8J X8W 4226X7J X7W 4232X7J X7W 1 9 10 11 12 13 14 15 6 7 16 5 4 ...

Page 111: ... X8W F GWS4226X 2003000Z INST SOAP CHUTE ASSY 4226X 4226X7J X7W G GWS4232X 2003000Z INST SOAP CHUTE ASSY 4232X 4232X7J X7W COMPONENTS all 1 AWS30211A PLASTIC SOAP ASSY all 2 27A070 T BOLT HOSECLAMP 1 94 2 25 A 3 02 03870C FLEXTUBE 2 ID X 8 LG W CUFFS B F G 3 02 03870 FLEXTUBE SOAPCHUTE 2 IDX24LG C E 3 02 03870D FLEXTUBE 2 ID X 14 LG W CUFFS all 4 60E006C PVC TUBING NYL REINF 5IDX 75OD all 5 27A045...

Page 112: ...O Box 400 Kenner LA 70063 0400 Litho in U S A BMP940050 2002076V Sheet 1 of 2 Peristaltic Soapchute 30020F8J F8W DETAIL A A 6 7 8 9 1 2 5 5A 4 2 PLACES 11 12 13 14 4 PLACES A A RIGHT REAR VERTICAL SUPPORT 8 HOSE CORRECTLY LOOPED 9 3 TYPICAL 10 PLACES 10 8 15 15 ...

Page 113: ...201 INST PERISTALTIC SOAPCHUTE COMPONENTS all 1 02 03589O MOLDED LIQ SUPPLY MANFOLD 10 all 2 02 03966 BRKT 3022F PERISTALTIC BOX all 3 5SP0KXFHS HEX HEAD PIPE PLUG 1 2 all 4 27A040 H0SE CLAMP 5 16 7 8 SS SCR all 5 15K032 BUTSOKCAPSCR 1 4 20X3 8 SS18 8 all 5A 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 all 6 5SB0K0EBEO NPTHEXBUSH 1 2X1 4 BRASS 125 all 7 51E504EB ELB HOSESTEM 3 8HX1 4NPT BRASS all 8 60E010 ...

Page 114: ...BMP940053 94202V Page 1 5 COMPARTMENT DRY SUPPLY ASSEMBLY INSTALLATION 30022F8J F8P F8W ...

Page 115: ...HOSECLAMP 1 93 2 19 00A 105 60E006B PVC TUBING BRAID 3 81DX9 160D 00A 106 27A057 HOSECLAMP 7 16 1 CADSCREW HS 8 00A 107 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 PLATED 00A 108 15G205 HXNUT 3 8 16UNC2B ZINC GR2 00A 109 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL 00A END OF PARTS LIST How to Read Parts List Reference Item Numbers I t e m s 0 0 A 0 0 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts...

Page 116: ...D IN THE TOP RIGHTHAND UPPER CROSS BRACE 014 015 016 TYPICAL 011 001 002 TYPICAL 003 004 005 007 009 010 006 012 013 TYPICAL OUTSIDE LEFT OF HOUSING 011A BMP940052 94202V Page 1 ASSEMBLY 6 VALVE SOAP MANIFOLD 30022F8J F8P F8W ...

Page 117: ...rts List Reference Item Numbers I t e m s 0 0 A 00 B 00C etc or 00X 00Y 00Z etc appearing at the top of some parts lists are for reference and provide 1 The part number for the entire assembly depicted in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more th...

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