Millipore Steritest Symbio ISL Installation Manual Download Page 60

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Accessories and Replacement Parts

Description

Quantity

per pack

Catalog Number

Steritest™ Symbio Pump
Steritest™ Symbio ISL Pump Kit, 2 media

SYMBISL01WW*

Steritest™ Symbio Pump Services
Steritest™ Symbio pumps validation protocol (A4 format)

SYMBA4VP1

Steritest™ Symbio pumps validation protocol US (letter format)

SYMBLTVP1

NOTE: Contact our sales representative or Technical Service for more information about our application
support, validation services, maintenance, and repair services.
Steritest™ Symbio Pump Accessories
Steritest™ Pump footswitch

SYMBFSW01

Steritest™ glass ampoule breaker

SYMBABR01

Steritest™ pumps syringe support

SYMBSYS01

Steritest™ Symbio waste overfill sensor for solid containers

SYMBWFS01

Pressure control kit for Steritest™ pumps

TQ00PSI01

Steritest™ holder for sterile bags and Steridilutor vent chamber

SYMBSVB01

Steritest™ Symbio communication hub holder for isolators

SYMBCHI01

Steritest™ Symbio pumps universal shipment case

SYMBSCA01

Steritest™ carrying trays for 5 canisters

SYMBCAN08**

Steritest™ rack to hold up to 4 canister carrying trays

SYMBRACK2**

Replacement parts
Steritest™ Symbio bottle holder (basket and support rod)

SYMBBTH01

Steritest™ Symbio bottle holder basket (with fastening screw)

SYMBCBH01

Steritest™ Symbio accessories support rod

SYMBASR01

Steritest™ Symbio accessories fastening screw

SYMBAFS01

Steritest™ Symbio accessories fastening screw clip

SYMBFSC01

Steritest™ Symbio 2 media drain tray container

SYMBDTC01

Steritest™ Symbio drain tray support for 2 canisters, ISL pump

SYMBDSL01

Steritest™ Symbio drain tray support O-rings

SYMBDSR02

Steritest™ Symbio drain tray support express coupling

SYMBSEC01

Steritest™ Symbio complete drain tray for 2 canisters, ISL pump

SYMBDTL01

Drain tubing for Steritest™ pumps, silicone, 1.5 meters

SYMBTBG01

Steritest™ Symbio control knob

SYMBKNB01

Steritest™ Symbio communication hub

SYMBCHB01

Steritest™ Symbio communication hub fuses kit, 6.3A

SYMBHFK6A

Steritest™ Symbio communication hub fuses kit, 3.15A

SYMBHFK3A

Pump head cover for Steritest™ Symbio 2 media

SYMBHEC01

Power cord for North America, Central America, Mexico

FTPF02471

Power cord for Europe

FTPF01866

Power cord for United Kingdom, Ireland, Malaysia, Singapore,
Hong Kong

SIMCABLE1

Power cord for Denmark

SIMCABLE2

Power cord for South Africa

SIMCABLE3

Power cord for Switzerland

SIMCABLE4

Power cord for China

SIMCABLE5

Power cord for India

SIMCABLE6

Power cord for Japan

SIMCABLE7

Power cord for Australia, New Zealand, Argentina

SIMCABLE8

Summary of Contents for Steritest Symbio ISL

Page 1: ...Steritest Symbio ISL Pump Installation Guide...

Page 2: ...ore SAS Molsheim France Millipore SAS assumes no responsibility for any errors that may appear in this document This manual is believed to be complete and accurate at the time of publication In no eve...

Page 3: ...Installation Recommendations 17 Unpacking the Equipment 18 Verifying that the Pump Functions Properly 20 Installing the Pump 24 Installing the Communication Hub under the Isolator 55 Installing the Co...

Page 4: ...control system constantly monitors the pressure inside both canisters An alarm signals pressure increases above the specifications In regulation mode the pump decreases the pump speed automatically u...

Page 5: ...bio ISL pump in an isolator This procedure applies to isolator tables that are up to 7 mm thick For thicker isolator tables an adaptation kit is required Contact our sales representative for more info...

Page 6: ...see the Steritest Symbio Pumps User Guide Using accessories not designed for the pump could result in user injury or damage to the instrument The Steritest Symbio Pump has been designed to be used wi...

Page 7: ...Pump head 316L Stainless steel Seal plate closing system seal Polyoxymethylene POM Pump supports for drain tray and bottle holder 316L Stainless steel Screen pane window Toughened glass Screen housing...

Page 8: ...ication ports for footswitch etc Nickel plated brass and polybutylene terephthalate PBT Power inlet Polyamide 6 6 and nickel plated steel Pump connection cable Polyvinyl chloride PVC Pump connection c...

Page 9: ...atory use EMC requirements Part 1 General requirements These standards include the national deviations as appropriate for the relevant countries USA Canada Australia Argentina Brazil China India Japan...

Page 10: ...10 Overview of the ISL Pump Assembly 354 325 276 103 101 185 588 NOTE Dimensions are in millimeters...

Page 11: ...11 293 234 313 355 32 81...

Page 12: ...ub equipped with a cable to connect it to the pump located under the isolator table A power cord Some additional accessories are delivered with the pump A network cable for connecting the pump to a ne...

Page 13: ...b front view Communication hub rear view Fuse slot T 6 3A L 250V On off switch Overfill system port Footswitch port Syringe support port Ethernet port USB port Fuse slot Power inlet Pump connection ca...

Page 14: ...the following drawing NOTE The e drawing file dxf for this cutout is available at www millipore com steritest symbio NOTE The cutout for the Steritest Symbio ISL pump is compatible with the cutout for...

Page 15: ...hould be equipped with an elbow piece oriented to the drain tray to which the drain tubing can be connected The height of the elbow piece should not exceed 50 mm to ensure that the drain tray is highe...

Page 16: ...e isolator table with the drain position recommendation in relation to the cutout The height of the pump bottom part under the isolator table is 103 mm NOTE The communication hub is not represented on...

Page 17: ...nstallation guide Use the Steritest Symbio Pumps Isolator Installation Checklist PF17360 to document the proper execution of the installation steps and test cycles Download the checklist at www millip...

Page 18: ...guide for the Steritest canisters carrying trays and rack WARNING Do not discard the Steritest canisters carrying trays Deliver them to the final user of the pump The smaller box contains the pump acc...

Page 19: ...ve the communication hub from the top wedging system 7 Remove the top wedging system 8 Place hands below the pump take it out of the box and place it on a flat and stable surface 9 Remove the 2 Sterit...

Page 20: ...steritest symbio Verifying that the Pump Functions Properly Before installing the pump verify that it is functioning properly 1 Place the pump on its side and connect the communication hub pump connec...

Page 21: ...the communication hub by pressing the on off switch position l 4 Simultaneously press and hold the pump on off and the open close buttons The screen displays the range of Steritest devices This is fol...

Page 22: ...een displays A symbol in a check box indicates that an accessory or data source is connected to the communication hub 7 Press the button The installation menu displays 8 Press the control knob to sele...

Page 23: ...b to begin the test cycle Only one cycle will be performed 10 After the pump head closes the pump starts automatically and 1 test cycle is performed 11 When the Test Cycle completes with no error the...

Page 24: ...olator tables an adaptation kit is required Contact our sales representative for more information 1 Verify that the pump functions properly and verify that the pump head is in its closed position see...

Page 25: ...tom plate to the pump 6 Use a T20 star screwdriver to remove the 8 screws NOTE The cable that connects the pump power inlet to the electronic board is attached to the pump bottom plate It must be disc...

Page 26: ...l the cables from the electronic board located at the rear of the pump and the cables from the rotor motor reducer driver located at the front of the pump NOTE In the following illustrations the cable...

Page 27: ...ct the 3 pin connector 11a and the 6 pin connector 11b from the rotor motor reducer driver 10 Locate the cable holder that is attached to the pump housing at the right of the electronic board Gently p...

Page 28: ...11 Disconnect the cables 3 and 4 from the main electronic board see Electronic board simplified view 12 Locate the 3 screws on the rotor motor reducer block that secure the block to the pump 4 3 Scre...

Page 29: ...nd washers 14 Remove the rotor motor reducer block from the pump NOTE To facilitate the installation in the isolator do not modify the position of the rotor motor reducer belt 15 Locate the cable hold...

Page 30: ...rom the main electronic board 18 Locate the 4 screws on the stator motor reducer block that secure it to the pump see illustration above 19 Use a 3 hex key to unscrew and remove the 4 screws and washe...

Page 31: ...do not modify the position of the stator motor reducer belt 21 Disconnect cables 5 6 9 and 10 from the main electronic board see Electronic board simplified view 22 Locate the 5 screws on the pump hou...

Page 32: ...housing see the illustration below 25 Use a T20 star screwdriver to unscrew the 2 screws 26 Remove the electronic board from the pump housing NOTE The electronic board remains attached to the pump up...

Page 33: ...Locate and remove the 3 spacers that protect the pump flat seal during storage and transportation NOTE Ensure that the flat seal is not damaged If it is damaged replace it see Accessories and Replacem...

Page 34: ...icated in the following illustration 30 Turn the pump upper part right side up and place it above the isolator cutout Make sure that all the cables and the electronic board go through the cutout 31 Ce...

Page 35: ...ing pump housing holes as shown in the illustrations 33 While holding the pump housing in place use a 5 hex key to screw the 2 pump housing screws with 2 washers each as shown in the following illustr...

Page 36: ...fails ensure that all the 5 screws on the pump housing are properly installed and ensure that the flat seal is not damaged If the flat seal is damaged replace it by a new one see Accessories and Repl...

Page 37: ...ified during the disassembly step the alignment should be okay If necessary turn the stator motor reducer belt to adjust the orientation of the coupling piece located on the stator motor reducer block...

Page 38: ...Connect cable 1 to the electronic board This cable is permanently attached to the pump upper part It goes through the cable holder attached to the pump housing and is connected to the electronic board...

Page 39: ...41 Connect cable 2 to the electronic board This cable comes from the stator motor reducer block It goes through the cable holder attached to the pump housing and is connected to the electronic board 2...

Page 40: ...mes from the stator motor reducer block It goes to the right of this motor reducer block goes through the cable holder located at the right of the electronic board then goes behind the electronic boar...

Page 41: ...43 Connect cable 5 to the electronic board This cable is permanently attached to the pump upper part It goes through the cable holder attached to the pump housing and is connected to the electronic bo...

Page 42: ...ht of the stator motor reducer block goes through the cable holder located at the right of the electronic board and is connected to the electronic board C ble 6 45 Place the rotor motor reducer block...

Page 43: ...rt If the position of the rotor motor reducer belt has not been modified during the disassembly step the alignment should be okay If necessary turn the rotor motor reducer belt to adjust the orientati...

Page 44: ...44 46 Use a 3 hex key to install the 3 screws and washers to secure the rotor motor reducer block to the bottom of the pump upper part...

Page 45: ...er driver to the electronic board From the motor reducer driver 2 pin connector the cable goes behind this rotor motor reducer driver then to the left of the rotor motor reducer block then through the...

Page 46: ...er driver to the electronic board From the motor reducer driver 18 pin connector the cable goes behind this rotor motor reducer driver then to the left of the rotor motor reducer block then through th...

Page 47: ...the 6 pin connector 11b to their bases on the motor reducer driver Cable 11 comes from the rotor motor reducer block goes to the left of this motor reducer block then goes behind the rotor motor reduc...

Page 48: ...c board This cable is permanently attached to the pump upper part It goes to the right of the stator motor reducer block then through the cable holder located at the right of the electronic board and...

Page 49: ...stator motor reducer block then through the cable holder located at the right of the electronic board and is connected to the electronic board 4 4 4 52 Ensure that no cable passes near the belts of t...

Page 50: ...nication hub pump connection cord to the pump power inlet 57 Then connect the communication hub to power source using the power cord delivered with the pump NOTE The communication hub can be installed...

Page 51: ...ch position l 59 Simultaneously press and hold the pump on off and the open close buttons The screen displays the range of Steritest devices This is followed by the welcome screen 60 After a few secon...

Page 52: ...screen displays A symbol in a check box indicates that an accessory or data source is connected to the communication hub 62 Press the button The installation menu displays 63 Turn and press the contr...

Page 53: ...The After Installation in Isolator screen displays 65 Press the control knob to begin the test cycles Three cycles will be performed 66 After the pump head closes the pump starts automatically and the...

Page 54: ...te with no error the Test Cycle OK screen displays 68 Switch off the communication hub by pressing the on off switch position O The Shutdown screen displays 69 Disconnect the communication hub pump co...

Page 55: ...nstalling to the Left of the Pump 1 Use the small screws and washers to attach the holder to the bottom of the communication hub NOTE To install the communication hub in alignment with the pump housin...

Page 56: ...communication hub in alignment with the pump housing the default position use the holes in row 2 To install the hub toward the front of the isolator use the holes in row 1 To install the hub toward th...

Page 57: ...ion hub NOTE To install the communication hub in alignment with the pump housing the default position use the holes in row 2 To install the hub toward the front of the isolator use the holes in row 1...

Page 58: ...communication hub in alignment with the pump housing the default position use the holes in row 2 To install the hub toward the front of the isolator use the holes in row 1 To install the hub toward th...

Page 59: ...th the isolator the default position use the holes in row 2 To install the hub toward the front of the isolator use the holes in row 1 To install the hub toward the rear of the isolator use the holes...

Page 60: ...SYMBBTH01 Steritest Symbio bottle holder basket with fastening screw 1 SYMBCBH01 Steritest Symbio accessories support rod 1 SYMBASR01 Steritest Symbio accessories fastening screw 1 SYMBAFS01 Sterites...

Page 61: ...sales representative Documentation Available at www millipore com steritest symbio Steritest Symbio Pumps User Guide 1 PF16598 Steritest Symbio ISL Pump Installation Guide 1 PF16599 Steritest Symbio...

Page 62: ...ion of the use of certain Hazardous Substances in electrical equipment RoHS 2011 65 EU In accordance to the European Union Directive 2012 19 EC on Waste Electric and Electronic Equipment WEEE the pres...

Page 63: ...the installation This operation does not void the warranty However to preserve this warranty it is mandatory to execute the short test cycles before and after installation described in this installat...

Page 64: ...red trademarks of Merck KGaA Darmstadt Germany Steritest is a trademark of Merck KGaA Darmstadt Germany PF16599 Version 3 0 08 2017 2017 Merck KGaA Darmstadt Germany All rights reserved Technical Assi...

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