Millipore Helicon S10 Installation Manual Download Page 1

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Helicon

™

S10/S40

Spiral Cartridges

Installation Guide

NOTICE

The configuration of Helicon

™

S40 cartridges has been changed:

the limited by-pass seal (the “chevron”) has been moved to the inlet end.

Please follow these installation instructions carefully.

Summary of Contents for Helicon S10

Page 1: ...Cartridges Installation Guide NOTICE The configuration of Helicon S40 cartridges has been changed the limited by pass seal the chevron has been moved to the inlet end Please follow these installation...

Page 2: ...f publication In no event shall Millipore Corporation be liable for incidental or consequential damages in connection with or arising from the use of this manual 2002 MILLIPORE CORPORATION PRINTED IN...

Page 3: ...g 6 S10 Flushing and Cleaning 7 S10 Integrity Testing 8 S40 Installing an S40 Cartridge in the S40 Housing 10 S120 Installing Three S40 Cartridges in the S120 Housing 12 S40 S120 Flushing and Cleaning...

Page 4: ...in a 3 formaldehyde solution Therefore gloves and other appropriate safety equipment must be worn during the installation of the cartridge The bag in which the cartridge is shipped and the used gloves...

Page 5: ...tall the permeate connector into the inlet header 5 Install the inlet header onto the housing base 6 Place a gasket on the inlet header 7 The cartridge is labeled at the outlet end Install the opposit...

Page 6: ...Feed pressure 25 30 psi Retentate pressure approximately 5 psi less than the feed pressure for each module installed in series NOTE This will result in a feed flow rate of 15 20 lpm 4 Flush the cartr...

Page 7: ...an dry air to the feed side of the cartridge housing 3 Isolate the retentate manifold by closing the back pressure valve The permeate port valve should be open 4 Slowly raise the gas pressure to the v...

Page 8: ...er during a known period of time This method is shown in Figure 3 Figure 3 Measurement of Gas during Integrity Testing 7 Compare the measured gas flow rate to the flow rate specified in Table 1 for yo...

Page 9: ...quired for installation of a single S40 cartridge The kit may be reused For replacement of individual components please see the parts list provided with the kit Please review the Safety and Environmen...

Page 10: ...th the chevron seal onto the permeate connector in the inlet header For proper seating twist the cartridge slowly while gently pushing downward 7 Lubricate the permeate plug with pure glycerin and ins...

Page 11: ...gs into the grooves on the cartridge connector 3 Repeat step 2 with the second cartridge connector and another ATD The third ATD will be used later Preparing the Cartridges NOTE All O rings and seals...

Page 12: ...Connector 1 Re lubricate the O rings with glycerin to facilitate joining the three cartridges together 2 Using a gentle twisting motion join the cartridges together a Push cartridge 2 over the connect...

Page 13: ...rdware Kit Figure 8 Installation of three S40 cartridges in an S120 housing Outlet header Clamp Cartridge 2 Permeate port Inlet header Housing sleeve Cartridge 1 Cartridge 3 Gasket Clamp ATD Permeate...

Page 14: ...he inlet header towards the cartridge assembly until the permeate connector is seated within the cartridge assembly 9 Clamp the sleeve and inlet header together tightening the bolts evenly until the h...

Page 15: ...rain 3 Start the feed pump and gradually adjust to the following conditions Feed pressure 25 30 psi Retentate pressure approximately 5 psi less than the feed pressure for each module installed in seri...

Page 16: ...r Integrity Testing a Spiral Cartridge 1 Drain the plumbing of water To remove any residual water purge with filtered nitrogen or clean dry air at 1 2 psi 0 07 0 14 bar if necessary 2 Attach a regulat...

Page 17: ...od of time This method is shown in Figure 6 Gas flow from permeate port Vessel partially filled with water Tubing Volumetric cylinder submerged and inverted Figure 6 Measurement of Gas during Integrit...

Page 18: ...r applicable published specifications when used in accordance with their applicable instructions for a period of one year from shipment of the products MILLIPORE MAKES NO OTHER WARRANTY EXPRESSED OR I...

Page 19: ...P60215 Rev 04 02...